westcon yards – delivering subsea solutions
TRANSCRIPT
Westcon Yards – Delivering Subsea Solutions- a short introduction
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Yards Power &Automation
LiftingTechniques
Geo/Seismic
Westcon Group
Approx. 900 employeesRevenue of 2.7 BNOK (2014)Subsea Rig repairs &
classificationShip repairs
Project delivery with apeople oriented focus
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• Inhouse Engineering and Design
• Large Fabrication Facilities
• Shipyard Facilities
• Onquay delivery and swift loadout
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Our YardsServing the Norwegian Continental Shelf from strategic locations
HELGELAND
FLORØ
KARMSUNDØLEN
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STAVANGER (OFFICE)
Tampen
North Sea
Norwegian Sea
Barents Sea
Stavanger • Project Management• Engineering• 3D Survey and Scanning
FlorøCapacities
• Sheltered dry dock: 200 x 40 x 7 m• 1 deep-water quay for ships and rigs• 1 medium-water quay for ships• Large indoor production facilities with heavy lift capabilities
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Florø Central hub to the North Sea
Close to Saga Fjordbase
Airport10 mins away
City Center
Westcon Yards Florø
North Sea & Tampen Area
Sheltered drydock 200 x 40 m
4 x 110 ton lift.cap.
Section ass. hall5105 m²75 + 45 ton lift.cap.
Quay/dock cranes150 + 182 Ton
North quay80 + 45 m incl. pierDepth 14 m
Outfitting quay170 mDepth 5 m
Flame cutting hall 2520 m²Prefabr. hall1440 m²
Offices and store3150 m² + 620 m²
Prefab. piping1500 m²
Surface Treatm. hall1022 m²
Total area of site : 150.000 m2
Main gates (BxH): 41,2x11,5m / 25x20m
Main gates (BxH): 2 ea. 23,8x18m
Florø Excellent Capacity and Logistics
Multi-wheelers – 2 x 250T
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Helgeland Serving Northern part of Norway
Sheltered drydock 100 x 28 m
2 x 50 ton lift.cap.
Deepwater Quay60m length50m deep
Production hall, 2 300m2Main gate: L20xH13 m10 + 25 tons lifting cap.
Prefabrication hall, 700m2Main gate: L6xH6 m5 tons lifting cap.
Administration building20 customer officesVideoconferencing
Large Outoor Areas
ØlenCapacities
• Floating dock: 150 x 26,5 x 6,6 m• Floating dock: 76 x 13 x 5,7 m• 4 deep-water quays for ships and rigs (Depth 19 – 23 m)• Cranelift capacity up to 7.600 tons
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DusavikWestcon Service Sveis
• Small and medium size fabrications• 600 m2 of indoor production facilities• Large outdoor areas available• Quay access on NorSea Base
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Hydraulic rack
Transportation Frame – DNV 2.7-3ROV Basket
Subsea Crane Foundation
ConceptDesign
System Engineering
& Basic Design
3D Scanning
Production Engineering
Data Management
Systems
200 engineers within relevant disciplines from structural, piping, FEM analysis,hydrodynamics, lifting & rigging, scanning, welding, NDT and surface treatment.
Engineering & Design
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Westcon 3D Solutions offers an unique opportunity to perform 3D scan of subsea equipment before it is installed subsea.
Provides a true «as-is» 3D model of the Subsea Product to be used for:
- As-built documentation provided to Operator or Installation Contractor.
- Perform deployment and installation simulations with «as-is» size of the objects.
- Field-layouts
- Use for post-installation engineering, such as design modifications, measure clearances and gaps, clash detection, future tie-ins and expansions and more.
Demonstrations: Deploy XT in moonpool area Handling of XT and RTs
3D Solutions Subsea Opportunities
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Westcon Total Concept for Subsea Deliveries
Design, (re)certification and supply of lifting structures/padeyes and
slings/rigging
NDT and InspectionsSurface Treatment
Fabrication and testing of small and large subsea structures,
manifolds, modules and framesFigure: Subsea PLET
HSEQC/QA
ProjectManagement
CostControl
DocumentControl
Supply ChainManagement
Fabricationand Logistics
Managed with Westcon Information System (WIN) :
Dimensional control and 3D-Scanning
Complete Engineering scope from initial design to delivery
Centrally located fabrication site with excellent facilities for vessel
mobilisations / equipment pick-up
Large facilities for System Integration Tests (SIT), Stack-Up Tests, Pigging/Gauging and more
Westcon Yards - Subsea
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• Unique facilities along the Norwegian Continental Shelf
• Dedicated and skilled subsea organization
• Network of vendors complementing the in-house services
• Locations enables cost efficient handling of large units
• ISO9001:2008, ISO3834-2& Achilles Certification
17 Standalone PLET c/w PLR
Example – Delivery Projects
MoHo Phase 1bis development, Congo (2015/Total)
Scope of Delivery: • Foundation 100T(Pile)• Subsea Landing Structure, 62T• DMPPM 25T• Dummy SLS 42T• Pressure testing, Stack-up, ROV Interface test • Load Out to transport vessel• Sea-Fastening & Grillage and all Lifting operations • Installation Rigging for all items
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Example – Delivery Projects
Gina Krog Riser Base, (2015/Statoil)
Scope of Delivery: • 1 off Rise Base c/w Manifold• Testing
• Pressure testing, Stack-up, FAT, SIT • Load Out
• Sea-Fastening & Grillage
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Smørbukk South Extension (2014/Statoil)
Scope of Delivery: • 9" L-spools, Superduplex, 60m length.
Incl. FJC, FAT and SIT.• PLETs, 40T structures, incl. CPI valves and
porches, FAT and SIT• Spreader bars• Mud mats• Installation Aids / Wet Store Supports• Tether Anchor• Installation Rigging• General support to Installation Vessel
Example – Delivery Projects
20 Standalone PLET c/w PLR
Example – Delivery Projects
Ivar Aasen PLETs, (2015/Det Norske)
Scope of Delivery: • 6 off PLETs• Testing
• Swivel testing and interface testing against PLR Stroking tool
Polarled PLET and THOR assy, (2015/Statoil)
Scope of Delivery: • 1 off PLET• 1 off THOR Tie-in porch
Finished fabrication activities
SIT test lift complete with PLR
21 Standalone PLET c/w PLR
Example – Delivery Projects
Martin Linge, (2015/Total) - ongoing
Scope of Delivery: • 3 off Subsea Riser Bases and Covers (800T) – fabrication, testing and load-out.
22 Standalone PLET c/w PLR
Example – Delivery Projects
Snorre UPA, (2015/Statoil) - ongoing
Scope of Delivery: • Design, fabrication and testing of 2 off WO reel frames
TRT ReelTHRT Reel
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Spool and Spreader bar assembly
Standalone PLET c/w PLR
Our main Customers and Clients