welding procedure specification (wps) of the manufacturer

Welding Procedure Specification (WPS) of the Manufacturer

of 9

Dokument4 Z449DE / 2003-04/IP

Company: Address:

Phone no.: Fax no.:

E-mail:

Telex no.:

Responsible welding supervisor: Work/Work's division:

Address:

Welding procedure specification (WPS)

WPS-No.: Date: Test report (WPAR) no: Rev. no.: Welding process: Welding position(s): Parent material(s) spec.: Joint type: Material thickness [mm]: Outside diameter [mm]: Method of preparation and cleaning:

Joint preparation details (sketch) Joint design Welding sequences

Welding details Run Process Size of filler

metal Current

[A]

Voltage

[V]

Type of current / polarity

Wire feed speed

Travel speed *

[cm/min]

Heat input *

[J/cm]

Filler metal

Manufacturer: Brand name:

Welding Procedure Specification (WPS) of the Manufacturer

of 9


Quality grade: Classification: Any special baking or drying:

Gas

Shielding: Gas flow rate: Backing: Gas flow rate:

Flux

Manufacturer: Brand name: Classification: Any special baking or drying:

Tungsten electrode type/∅: Gouging/grinding: Preheating temperature: Interpass temperature:

Post weld heat treatment and / or aging *

Time, temperature, method: Heating and cooling rate:

Other information, e. g.*

Weaving (max. width of run): Oscillation (amp, freq.,dwell time): Pulse welding details: Stand-off distance: Plasma welding details: Torch angle:

Welding over shop primer *

Brand name: Dry film thickness: Other:

Place/Date Stamp Signature of Manufacturer’s Welding Supervisor * If required

Welding Procedure Test / Production Test

of 9


Details relating to test welds: WPS-No.

Company: Address:

Phone no.: Fax no.:

E-mail:

Telex no.:

Responsible welding supervisor: Work/Work's division:

Address:

Welding procedure specification (pWPS)

pWPS-No.: Date of test: Test report (WPAR) no: Rev. no.: Examiner or test body: Welder's name: Welding process: Welding position(s): Parent material(s) spec.: Joint type: Material thickness [mm]: Outside diameter [mm]: Method of preparation and cleaning:

Joint preparation details (sketch) Joint design Welding sequences

Welding details Run Process Size of filler

metal Current

[A]

Voltage

[V]

Type of current / polarity

Wire feed speed

Travel speed *

[cm/min]

Heat input *

[J/cm]


of 9


Filler metal

Manufacturer: Brand name: Quality grade: Classification: Any special baking or drying:

Gas

Shielding: Gas flow rate: Backing: Gas flow rate:

Flux

Manufacturer: Brand name: Classification: Any special baking or drying:

Tungsten electrode type/∅: Gouging/grinding: Preheating temperature: Interpass temperature:

Post weld heat treatment and / or aging *

Time, temperature, method: Heating and cooling rate:

Other information, e. g. *

Weaving (max. width of run): Oscillation (amp, freq.,dwell time): Pulse welding details: Stand-off distance: Plasma welding details: Torch angle:

Welding over shop primer *

Brand name: Dry film thickness: Other:


of 9


We hereby confirm that the specimen welds have been prepared and performed satisfactorily using the data listed above, in accordance with the Rules for Welding issued by Germanischer Lloyd.

Place/Date Stamp Signature of Manufacturers Welding Supervisor

Place/Date Stamp Signature of Society Surveyor * If required


of 9


Test results: WPS-No.

Company:

Examiner or test body: Test report (WPAR) no: Welding proced. spec.(WPS): (WPS):

Non-destructive testing Test method Results Test report no.

Visual inspection: Radiographic test:

Ultrasonic test: Magnetic particle test:

Dye penetrate test:

-test:

Tensile tests **

Standard:

Speci-men,

form/no.

Dimension mm

Cross-section

[mm²]

Test load Fr

[N]

Yield or 0,2% proof

stress [N/mm²]

Breaking load Fm [N]

Tensile strength

Rm [N/mm²]

Elongation (L0 = mm)

[%]

Reduction in area

[%]

Position of fracture, remarks

Require-ments

Bend tests **

Standard:

Speci-men,

form/no.

Dimensions

[mm]

Bending mandrel diameter

[mm]

Bending angel

[degrees]

Elongation on bending (L0 = mm)

[%]


Require-ments


of 9


Speci-men,

form/no.

Dimensions

[mm]

Bending mandrel diameter

[mm]

Bending angel

[degrees]

Elongation on bending (L0 = mm)

[%]


Notched bar impact tests **

Standard: Shape of specimen: Sizes: Specimen, no., pos. of

notch

Test temp.

[°C]

Individual values

[J]

Average value

[J]


1 2 3 min min Require-

ments

Hardness tests **

Standard: Type, test load:

Position of measurement (sketch/diagram)


of 9


Fracture test

Standard:

Butt weld Fillet weld Position of fracture:

Results:

Metallographic examinations **

Standard: Results: (if necessary, attach photographs/explanations on a separate sheet)

Other tests **

Standard: Type:

Results:


of 9


The trial welds and mechanical-technological tests have been carried out under supervision of the Surveyor of Germanischer Lloyd.

Place/Date Stamp Signature of Welding Supervisor

Place/Date Stamp Signature of Examiner or Test body

Place/Date Stamp Signature of Society Surveyor

Remark: The final assessment of the results and the certification of the welding procedure test will be performed by the Head Office Hamburg, Division NCM.

* If required ** The laboratory test records are enclosed to this test report.

welding procedure specification (wps) of the manufacturer

Documents