welding procedure specification register the welding

Dia.

Tested

Thk.

Tested

Spec. Class. [mm] [mm] Min. Max. Min. Max.

1

2

- - - - - - - - - - - - - - - - - - -

Prapred by: Reviewed by: Approved by:

Note:

ConsumablePolarity Pos.

Impact

test (OC)

Hardnes

s test

Diameter range

[mm]

WELDING PROCEDURE SPECIFICATION REGISTER

(STRUCTURAL STEEL)

The Welding Inspection Community

https://www.weldinginspections.net

[email protected]

# WPS No. PQR No. Material spec. Code Group Process

Thickness range

[mm]

Admin

Textbox

AWS D1.1 https://weldinginspections.net/wps/

The Welding Inspections Community


[email protected]

PROCEDURE QUALIFICATION RECORD (AWS D1.1 – 2020 EDITION)

PQR No.: PQR-02 Rev. 00

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

Page | 1

DESCRIPTION JOINT SKETCH

1. PQR no.: PQR-02 Rev. 00 2. Date of issue: Dec-2017 3. Applicable code: AWS D1.1 – 2020 Edition 4. Welding process: FCAW , Type Semiautomatic 5. Position: 3G Uphill

JOINTS DETAILS

1. Groove type: Single V-Groove weld – Butt joint 2. Groove angle: 35 degree included 3. Root opening: 6 mm 4. Root face: 0 ~ 1 mm 5. Back gouging: None ,Method: -

BASE METALS Specification Type/Grade AWS group no. Thickness [mm] Size (NPS) Diameter

Base material ABS AH36 II - -

Welded to ABS AH36 II - -

Backing material - - - - - -

Other: backing by ceramic

FILLER METALS PREHEAT

1. Preheat temperature: - 2. Interpass temperature: see welding parameters table 1. AWS classification A5.36 E71T1-C1A0-CS1

2. Diameter [mm] 1.2 PWHT

3. Manufacturer/Trade name Hyundai SF-71 1. PWHT temperature: None 2. Time at temperature range: None 3. T limits: None

GAS ELECTRICAL CHARACTERISTICS

1. Heat input: refer to welding parameter table 2. Transfer mode (GMAW): - 3. Current type & polarity: DC EP 4. Amperage and Voltage range: refer to welding parameter table

5. Wire feed speed: Amps

1. Composition

2. Flow rate

3. Nozzle size

TECHNIQUE

1. String or weave: Weave 5. Peening None 2. Multi to single pass/side: Multipass 6. Interpass cleaning: Wire brush 3. Oscillation (mech./Auto.): - 7. Contract tip to work distance 15 ~ 25 mm 4. Number of electrode 1 8. Other: -

OTHER

TESTS

# Type of tests Clause/Figures reference Acceptance criteria Results Remarks

1 Visual inspection

2 RT

3 Side bends

4 Tensile test

5 Macroetch

6 CVN tests

18 m

m

0 mm

6 mm

35°

18 m

m

1

2

3

4.1 4.2

5.1 5.2 5.3



[email protected]




Page | 2

TENSILE TEST

Specimen No. Width [mm]

Thickness [mm]

Area [mm^2]

Ultimate tensile load, [kN]

Ultimate unit stress, [MPa]

Character of failure and location

GUIDED BEND TEST

Specimen No. Type of bend Result Remarks

HARDNESS TEST [HV10]

Line Base metal Heat affected zone Weld metal Heat affected

zone Base metal

1 – Cap

B – Root

TOUGHNESS TEST

Specimen No.

Notch Location

Specimen Size [mm]

Test Temp. [ºC]

Impact Values Average

[J] J % Shear Lateral

expansion [mm]

CERTIFICATION

Welder name ID number Stamp number Tests conducted by

Laboratory

- - - Test number

File number



[email protected]




Page | 3

WELDING PARAMETERS

Pass N

o.

Process, rod's class., size [mm]

Current &

Polarity

Preheat temp. [0C]

Interpass temp. [0C]

Current [A]

Voltage [V]

Travel Speed

[mm/min.]

Heat Input

[kJ/mm]

Weld bead [mm] Purging

gas flow [L/min.]

Shielding gas flow [L/min.]

W D

1 FCAW DC EP Ambient - 145 24 138 1.51 11 3 - 18

2 E71T1 - - 130 150 24 138 1.57 13 5 - 18

3 1.2 - - 135 153 24 125 1.76 15 4 - 18

4.1 - - - 150 160 23 122 1.81 10 5 - 18

4.2 - - - 60 160 24 140 1.65 10 5 - 18

5.1 - - - 60 165 24 140 1.70 13 2 - 18

5.2 - - - 150 160 26 140 1.78 14 2 - 18

5.3 - - - 150 165 26 150 1.72 14 2 - 18

- - - - - - - - - - - - -

Note: We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, weld, and tested in accordance with the requirements of Clause xx of AWS D1.1 ( 2020 edition ) Structural Welding Code – Steel.

The Welding Inspections Community https://www.weldinginspections.net

[email protected]




Page | 1


1. PQR no.: PQR-01 Rev. 00

2. Date of issue: dd/mmm/yyyy

3. Applicable code: AWS D1.1 – 2020 Edition

4. Welding process: SMAW , Type: Manual

5. Position: 6G Uphill

JOINTS DETAILS

1. Groove type: Single V-Groove weld – Butt joint

2. Groove angle: 60 degree included

3. Root opening: 3.2 mm

4. Root face: 1 mm

5. Back gouging: None ,Method: -

BASE METALS Specification Type/Grade AWS group no. Thickness [mm] Size (NPS) Diameter

Base material API 5L X52 II 12.7 8” 219.1 mm

Welded to API 5L X52 II 12.7 8” 219.1 mm

Backing material None None - - - -

Other:


1. Preheat temperature: Ambient (31.5 ºC)

2. Interpass temperature: Max. 135 ºC 1. AWS classification: A5.1 E7016

2. Diameter [mm]: 3.2 PWHT

3. Manufacturer/Trade name: Thai-Kobe LB-52 1. PWHT temperature: None

2. Time at temperature range: -

3. T limits: -


1. Heat input: refer to welding parameter table 2. Transfer mode (GMAW): n/a 3. Current type & polarity: DC EP 4. Amperage & voltage range: refer to welding parameter table 5. Wire feed speed: n/a

1. Composition: n/a

2. Flow rate: -

3. Nozzle size: -

TECHNIQUE

1. String or weave: String / Weave 5. Peening None

2. Multi to single pass/side: Multipass 6. Interpass cleaning: Wire brushing / grinding

3. Oscillation (mech./Auto.): - 7. Contract tip to work distance n/a

4. Number of electrodes: 1 8. Other: -

OTHER

-

12

.7 m

m

1 mm3.2mm

60°

12

.7 m

m

1

2

3.1 3.2

4.1 4.2

5.1 5.2 5.3

https://www.weldinginspections.net/

mailto:[email protected]


[email protected]




Page | 2

TESTS

# Type of tests Clause/Figures reference Acceptance criteria Result Remarks

1 Visual inspection

2 RT

3 Side bends

4 Tensile test

5 Macroetch

6 CVN tests

TENSILE TEST

Specimen No. Width [mm]

Thickness [mm]

Area [mm^2]

Ultimate tensile load [kN]

Ultimate unit stress, [MPa]

Character of failure and location

A

B

GUIDED BEND TEST

Specimen No. Type of bend Result Remarks

HARDNESS TEST [HV10]

Line Base metal Heat affected zone Weld metal Heat affected

zone Base metal

1 – Cap

2 – Root

TOUGHNESS TEST

Specimen No.

Notch Location

Specimen Size [mm]

Test Temp.

[ºC]

Impact Values Average

[J] J % Shear Lateral

expansion




[email protected]




Page | 3

CERTIFICATION

Welder name ID number Stamp number Tests conducted by

Laboratory

Test number

- - - File number

WELDING PARAMETERS

Pass N

o.

Process, rod's

class., size [mm]

Current &

Polarity

Preheat temp. [0C]

Interpass temp. [0C]

Current [A]

Voltage [V]

Travel Speed

[mm/min.]

Heat Input

[kJ/mm]

Weld bead [mm] Purging

gas flow [L/min.]

Shielding gas flow [L/min.]

W D

1 SMAW DC EP Ambient - 80 18 85 1.02 8 3 N/A N/A

- E7016 - - 90 88 19 80 1.25 8 3 N/A N/A

- 3.2 - - 85 90 20 80 1.35 8 3 N/A N/A

- - - - 90 85 20 78 1.31 8 3 N/A N/A

- - - - 120 90 18 78 1.25 8 3 N/A N/A

- - - - 125 93 18 72 1.40 8 3 N/A N/A

- - - - 120 80 18 71 1.22 8 3 N/A N/A

- - - - 120 90 20 71 1.52 8 3 N/A N/A

2 SMAW DC EP - 135 130 20 100 1.56 8 2 N/A N/A

- E7016 - - 105 109 18 110 1.07 8 2 N/A N/A

- 3.2 - - 95 110 18 102 1.16 8 2 N/A N/A

- - - 83 116 19 110 1.20 8 2 N/A N/A

- - - - 90 117 20 109 1.29 8 2 N/A N/A

- - - - 85 127 20 100 1.52 8 2 N/A N/A

- - - - 120 130 20 105 1.49 8 2 N/A N/A

- - - - 125 125 18 105 1.29 8 2 N/A N/A

3.1 SMAW DC EP - 80 107 18 110 1.05 8 3 N/A N/A

- E7016 - - 105 105 18 115 0.99 8 3 N/A N/A

- 3.2 - - 130 103 18 100 1.11 8 2 N/A N/A

3.2 SMAW DC EP - 90 107 18 95 1.22 8 3 N/A N/A




[email protected]




Page | 4

- E7016 - - 115 106 18 90 1.27 8 3 N/A N/A

- 3.2 - - 116 107 18 110 1.05 8 3 N/A N/A

4.1 SMAW DC EP - 105 116 20 120 1.16 8 3 N/A N/A

- E7016 - - 105 115 20 115 1.20 8 3 N/A N/A

- 3.2 - - 107 116 20 120 1.16 8 3 N/A N/A

4.2 SMAW DC EP - 90 116 20 121 1.15 8 3 N/A N/A

- E7016 - - 112 115 20 120 1.15 8 3 N/A N/A

- 3.2 - - 95 115 20 120 1.15 8 3 N/A N/A

5.1 SMAW DC EP - 115 105 19 105 1.14 8 2 N/A N/A

- E7016 - - 95 105 20 100 1.26 8 2 N/A N/A

- 3.2 - - 98 104 19 102 1.16 8 2 N/A N/A

5.2 SMAW DC EP - 105 103 20 100 1.24 8 2 N/A N/A

- E7016 - - 105 102 20 101 1.21 8 2 N/A N/A

- 3.2 - - 95 104 20 105 1.19 8 2 N/A N/A

5.3 SMAW DC EP - 85 103 20 90 1.37 8 2 N/A N/A

- E7016 - - 115 105 20 95 1.33 8 2 N/A N/A

- 3.2 - - 104 103 20 90 1.37 8 2 N/A N/A

- - - - - - - - - - - - -

Note: We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, weld, and tested in accordance with the requirements of Clause 10 of AWS D1.1 ( 2020 edition ) Structural Welding Code – Steel.




[email protected]

Page | 1

WELDING PROCEDURE SPECIFICATION (AWS D1.1 – 2020 EDITION)


WPS no. Date of issue Applicable code Welding process/Type Supporting PQR no. Position

: WIC-WPC-xx Rev. 00 : dd-mmm-yyyy : AWS D1.1 2020 Edition : FCAW / Semiauto : :

JOINTS DETAILS

Groove type Groove angle Root opening Root face Back gouging Method

: : : : : :

BASE METALS Specification Type/Grade AWS group no. BASE METAL THICKNESS As welded With PWHT

Base material - - I or II CJP Groove welds - -

Welded to - - I or II CJP Groove w/CVN - -

Backing material - - - PJP Groove welds - -

Other: - Fillet welds - -

DIAMETER 100mm and over


AWS classification Filler metal diameter Manufacturer/Trade name

: - : - : -

Min. preheat temperature Max. inter-pass temperature

: ºC : ºC

PWHT

PWHT temperature Time at temperature range T limits

: None : - : -

SHIELDING GAS ELECTRICAL CHARACTERISTICS

Composition Flow rate Nozzle size

: - : - : -

Max. heat input: Transfer mode Current type & polarity: A & V range Power source type

: - : - : - : - : -

TECHNIQUE

String or weave Multi to single pass/side Oscillation (GTAW mech./Auto.)

Traverse length Traverse speed

Dwell time

: - : : : : :

Number of electrodes Contact tube-to-work distance Peening Inter-pass cleaning Other

: : : : :

WELDING PARAMETERS

Layer Process Filler metal

Current & polarity

Amp. Volt. Wire feed

speed

Travel speed [mm/minute]

Heat input [kJ/mm]

Other Class. Dia.

Root FCAW

Hot FCAW

Fill FCAW

Cap FCAW


T1

1 mm3.2mm

60°

T2

1

2

- -

- -

- n-1 n




[email protected]

Page | 1




: WIC-WPC-xx Rev. 00 : dd-mmm-yyyy : AWS D1.1 2020 Edition : SAW / Mechanized : :

JOINTS DETAILS


: : : : : :








AWS classification Filler metal diameter Electrode / Flux classification Manufacturer/Trade name Supplemental filler metal

: : : : :


: ºC : ºC

PWHT


: None : - : -



: : :


: - : - : - : - : -

TECHNIQUE

String or weave Multi to single pass/side Number of electrodes Longitudinal spacing of arcs Angle of parallel electrodes Angle of electrode (Mech./Auto.) Normal to directions of travel

: : : : : : :

Oscillation (GTAW mech./Auto.)


Dwell time Peening Inter-pass cleaning Other

: : : : : : :

WELDING PARAMETERS


Current & polarity


speed


Heat input [kJ/mm]

Other Class. Dia.

All SAW


T1

1 mm3.2mm

60°

T2

1

2

- -

- -

- n-1 n




[email protected]

Page | 1




: WIC-WPC-xx Rev. 00 : dd-mmm-yyyy : AWS D1.1 2020 Edition : SMAW / Manual : WIC-PQR-00 Rev. 00 : 6G, Uphill

JOINTS DETAILS

Groove type: Groove angle: Root opening: Root face: Back gouging/Method:

: Single V-Groove weld – Butt joint : 60º+10º / -5º : 3.2+3/ -2 mm : 0 ~ 2 mm : None / -









: ºC : ºC AWS classification : -

Diameter [mm] : - PWHT

Manufacturer/Trade name : - PWHT temperature Time at temperature range T limits

: None : - : -

Flux : -


Heat input: Pulsing current: Current type & polarity: Amperage and voltage range Electrode diameter

: - : - : - : - : -

Composition : -

Flow rate : -

Nozzle size : -

TECHNIQUE OTHER

String or weave: : -

Multi to single pass/side: : -

Oscillation (GTAW mech./Auto.): : -

Traverse length: : -

Traverse speed: : -

Dwell time: : -

Peening : -

Inter-pass cleaning : -

Other :

WELDING PARAMETERS

Layer Process

Filler metal Current & polarity

Amperage range

Voltage range Travel speed [mm/minute]

Heat input [kJ/mm]

Other Class.

Dia. [mm]

Root SMAW E7016 3.2 DC EP 70 – 110 18 – 20 65 – 95 0.8 – 2.03

Hot SMAW E7016 3.2 DC EP 90 – 150 18 – 20 90 – 120 0.81 – 2.00

Fill SMAW E7016 3.2 DC EP 90 – 130 18 – 20 80 – 130 0.75 – 1.95

Cap SMAW E7016 3.2 DC EP 90 – 120 18 – 20 80 – 125 0.78 – 1.80


T1

1 mm3.2mm

60°

T2

1

2

- -

- -

- n-1 n




[email protected]

Page | 1




: WIC-WPC-xx Rev. 00 : dd-mmm-yyyy : AWS D1.1 2020 Edition : FCAW / Semiauto : :

JOINTS DETAILS


: : : : : :








AWS classification Filler metal diameter Manufacturer/Trade name

: - : - : -


: ºC : ºC

PWHT


: None : - : -



: - : - : -


: - : - : - : - : -

TECHNIQUE

String or weave Multi to single pass/side Oscillation (GTAW mech./Auto.)


Dwell time

: - : : : : :

Number of electrodes Contact tube-to-work distance Peening Inter-pass cleaning Other

: : : : :

WELDING PARAMETERS


Current & polarity


speed


Heat input [kJ/mm]

Other Class. Dia.

Root FCAW

Hot FCAW

Fill FCAW

Cap FCAW


T1

1 mm3.2mm

60°

T2

1

2

- -

- -

- n-1 n



of 1

TEST RESULTS

Name: Name: Name:

Signature: Signature: Signature:

Date: Date: Date:

Welder ID. No.

WPS No. Date of Test

The Welding Inspection Community


[email protected]

WELDER QUALIFICATION TEST RECORD( Record No. WQT-001/17 )

Qualified to CITIZEN ID No.

PHOTO Welder Name

Base Material API 5L X52 II 8" Sch-80 (12.7 mm)

BASE METALS Specification Type or Grade AWS Group No. Size (NPS) Schedule or Thickness

VARIABLES ACTUAL VALUES RANGE QUALIFIED

Type of weld joint Pipe - Groove (Fig. 9.23A) without backing

Welded to API 5L X52 II 8" Sch-80 (12.7 mm)

Base Metal Group II to Group II Any AWS D1.1 Qualified Base Metal

- Groove Fillet Groove Fillet

Plate Thickness - - 5 mm to Unlimited Unlimited

Pipe/ Tube Thickness 12.7 mm - 5 mm to Unlimited Unlimited

Welding Process SMAW SMAW

Type Manual Manual

Pipe Diameter (NPS 8") 219.1 mm - 109.5mm Min. Unlimited

AWS Classification E7016 All

F-Numbers 4 1 through 4

Backing Without With or Without

Filler Metal (AWS Specification) A 5.1 A 5.xx

Groove - Pipe <600mm - All Groove-CJP with OD >=110mm

Fillet - Plate & Pipe >=600mm - All

Position 6G -

Groove-Plate &Pipe >=600mm - All

GMAW Transfer Mode - -

Single or Multiple Electrodes Single Single

Fillet - Pipe <600mm - All

Progression Vertical Up Vertical Up

Type of Test Acceptance Criteria Results Remarks

Visual Examination - -

Gas/Flux Type - -

Others - -

Radiographic Examination - -

Note: "This certificate will remain valid only with confirmation by Employer every 06 months that the welders still engaging on the given process"

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in

accordance with the requirements of Clause 6 (for nontubular) and Clause 10 (for tubular) of AWS D1.1/D1.1M 2020 edition - Structural

Welding Code - Steel.

The Welding Inspections Community ABS Class.

Face, Root, Side Bend - -

Macroetch - -

Welding Engineer QA/QC Manager (Survey Report No. )

Spec. Class. Material Dia. Th'k. Gr-no. F-No.

1

2

3

4

5

6

7

- - - - - - - - - - - - - - - - - - - - -

Prepared by: Reviewed by: Approved by:

WELDER QUALIFICATION REGISTER LIST

(Structural Steel)



[email protected]

# Welder No. Welder name Pos. WPS No. Date of testApproved

by

Note:

Gr-

No.Code Process

Test coupon [mm] Range qualified

Thickness [mm] Diamteter [mm]

1 of 1

welding procedure specification register the welding

Documents