welding learning outline (sem 1)

MINISTRY OF EDUCATION, MALAYSIA

TEACHING OUTLINE

CONFIDENTIAL

PROGRAMME : WELDING TECHNOLOGY

MODUL CODE : MTK 101

MODULE TITLE : INTRODUCTION TO WELDING TECHNOLOGY

SEMESTER : 1

CREDIT UNIT : 2.0

CONTACT HOUR : 3.0 HOURS / WEEK

PREREQUISITE : -

NO. OF COMPETENCY : 6 COMPETENCIES

MODULE OUTCOMES:

At the end of the course, the students should be able to:-

Describe a brief history of welding Define welding technology Identify SMAW equipment Identify the source of energy for welding Carry out buttering and padding Weld carbon steel plate of thickness range 6-9mm in 2F position

MODULE DESCRIPTION

This unit identifies the competence required to equip students with a technical understanding of the definition of welding; history of welding, classification of welding processes, source of energy for welding, master chart of welding and allied processes and the importance of welding and its applications.

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COMPETENCY 1 : DESCRIBE HISTORY OF WELDING

CONTENT STANDARD

DESCRIBE A BRIEF HISTORY OF WELDING

LEARNING STANDARD

1.1 DESCRIBE A BRIEF HISTORY OF WELDING

TEACHING STRATEGIES

1.1.1 Give a brief description on the evolution of welding process according to BS/AWS standards.

SUGGESTED LEARNING ACTIVITIES

TO PROPOSED PRACTICAL WORK ACTIVITIES IN RELATION TO CONTENT AND LEARNING STANDARDS.

SUGGESTED ITEM EVALUATION

TO DEVELOP ITEM CONSTRUCTION ASSESSMENT GUIDELINES BASED ON ASSESSMENT INSTRUMENTS THAT ARE TO BE DETERMINED BY THE EXAMINATION BOARD

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COMPETENCY 2 : DESCRIBE BASIC WELDING TECHNOLOGY

CONTENT STANDARD

DESCRIBE BASIC WELDING TECHNOLOGY

LEARNING STANDARD

2.1 Define welding technology.

TEACHING STRATEGIES

2.1.1 Define welding technology according to BS/AWS standards.





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COMPETENCY 3 : IDENTIFY SMAW EQUIPMENT

CONTENT STANDARD

IDENTIFY CLASSIFICATION OF WELDING PROCESSES

LEARNING STANDARD

3.1 IDENTIFY CLASSIFICATION OF WELDING PROCESSES

TEACHING STRATEGIES

3.1.1 IDENTIFY CLASSIFICATION OF WELDING PROCESSES





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COMPETENCY 4 : SET UP SMAW EQUIPMENT AND ACCESSORIES

CONTENT STANDARD

IDENTIFY THE SMAW EQUIPMENTS WELDING

LEARNING STANDARD

4.1 IDENTIFY THE SMAW EQUIPMENTS FOR WELDING

TEACHING STRATEGIES

4.1.1 Identify the source of energy to produce heat for welding according to BS/AWS standards.





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COMPETENCY 5 : CARRY OUT BUTTERING AND PADDING

CONTENT STANDARD

Carry out buttering and padding

LEARNING STANDARD

5.1 Weld mild steel plate and bar in various size and thickness

TEACHING STRATEGIES

5.1.1 Identify and describe the various welding processes according to the master chart of welding processes and allied processes according to BS/AWS standards.





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COMPETENCY 6 : WELD CARBON STEEL PLATE OF THICKNESS RANGE 6-9MM IN 2F POSITION

CONTENT STANDARD

WELD CARBON STEEL PLATE OF THICKNESS RANGE 6-9MM IN 2F POSITION

LEARNING STANDARD

6.1 Weld mild steel plate of thickness 6-9mm in horizontal position

TEACHING STRATEGIES

6.1.1 Describe the importance of welding and its applications according to BS/AWS standards





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LEARNING OUTLINE

CONFIDENTIAL


MODUL CODE : MTK 102

MODULE TITLE : SAFETY PRACTICES AND PROCEDURES 1

SEMESTER : 1

CREDIT UNIT : 2.0


PREREQUISITE : -


MODULE OUTCOMES:


Define welding technology Describe a brief history of welding Identify classification of welding processes Identify the source of energy for welding Understand and describe the master chart of welding processes and allied processes Describe the importance of welding and its applications

MODULE DESCRIPTION

This unit identifies the competence required to equip students with a technical understanding of the definition of welding; history of welding, classification of welding processes, source of energy for welding, master chart of welding and allied processes and the importance of welding and its applications.

8

COMPETENCY 1 : COMPLY WITH SHOP AND EQUIPMENT SAFETY RULES

CONTENT STANDARD

COMPLY WITH SHOP AND EQUIPMENT SAFETY RULES

LEARNING STANDARD

1.1 Dress in proper work attire and practise safety etiquette

1.2 Prepare and regulate safe work site condition in the work area

1.3 Prepare safety procedure in handling welding equipment

1.4 Check all conductors use for electrical appliances are in good condition

1.5 Follow safety measures and precaution in workplace

TEACHING STRATEGIES

1.1 Dress In Proper Work Attire And Practise Safety Etiquette

1.1.1 Describe general workshop rule and regulation in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.1.2 Practice good housekeeping and orderly workshop layout as required by rules and regulations in Occupational Safety and Health Act (OSHA).

1.1.3 Practise general workshop rule and maintain good housekeeping in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.1.4 Practise safety consciousness, cautious and proper working etiquette in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.2 Prepare And Regulate Safe Work Site Condition In The Work Area

1.2.1 Provide care and maintenance of tools and equipment according to standard operation procedure in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.2.2 Detect defective safety equipment in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


1.3 Prepare Safety Procedure In Handling Welding Equipment

1.3.1 Apply procedures to determine all safety requirements in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

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1.3.2 Describe cleaning procedure, handling, storing of equipment, tools and materials and proper workshop arrangement in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


1.4 Check All Conductors Use For Electrical Appliances Are In Good Condition

1.4.1 Identify materials used for electrical conductor in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.4.2 Identify and choose correct common electrical testing equipment such as continuity test meter; clip on meter etc in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.4.3 Apply correct procedure of checking electrical connection of welding set in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.4.4 Detect and distinguish between faulty and non faulty electrical connections and components in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


1.5 Follow Safety Measures And Precaution In Workplace

1.5.1 List and provide proper maintenance inventory for tools and equipment in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.5.2 Perform safe working habits in workshop in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

1.5.3 Practise safety consciousness, cautious and proper working etiquette In compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

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EXAMPLE:.

- Describe cleaning procedure, handling, storing of equipment, tools and materials and proper workshop arrangement in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

- Apply correct procedure of checking electrical connection of welding set in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).



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COMPETENCY 2 : ADHERE TO WORKSITE SAFETY REQUIREMENT

CONTENT STANDARD

ADHERE TO WORKSITE SAFETY REQUIREMENT

LEARNING STANDARD

2.1 Follow site safety requirement2.2 Follow safety measures and regulations2.3 Provide adequate ventilation while working in a confined area2.4 Follow safety practices and procedures in open space

TEACHING STRATEGIES

2.1 Follow Site Safety Requirement

2.1.1 Describe general workshop rule and regulation in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

2.1.2 Practice good housekeeping and workshop layout according to Occupational Safety and Health Act (OSHA).

2.1.3 Implement general workshop rule and maintain good housekeeping in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


2.2 Follow Safety Measures And Regulations

2.2.1 Apply basic knowledge applicable at work site in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


2.3 Provide Adequate Ventilation While Working In A Confined Area

2.3.1 Apply safety precaution to be taken while working in an enclosed area in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

2.3.2 Practice all standard safety procedures while working in confined areas in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

2.3.3 State the importance of ventilation at working areas in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

2.3.4 State types of standard ventilation system in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

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2.4 Follow Safety Practices And Procedures In Open Space

2.4.1 Describe safety precaution to be taken while working in open area according to safety requirements according to Occupational Safety and Health Act (OSHA).

2.4.2 Practice all standard safety procedures while working in open area in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).




EXAMPLE:.

2.3.1 Practice all standard safety procedures while working in confined areas in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).



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COMPETENCY 3 : EXTINGUISH FIRE DURING FIRE BREAK OUT

CONTENT STANDARD

EXTINGUISH FIRE DURING FIRE BREAK OUT.

LEARNING STANDARD

3.1 Choose various type and use of fire extinguishers3.2 List various possible causes of fire.3.3 Identify and choose suitable type of material and equipment use to extinguish fire.3.4 Perform fire drill exercise

TEACHING STRATEGIES

3.1 Choose Various Type And Use Of Fire Extinguishers

3.1.1 Identify type and use of fire extinguishers in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.1.2 Identify and describe types of fire extinguishers suited to its type of fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


3.2 List Various Possible Causes Of Fire.

3.2.1 Identify and differentiate possible causes of fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


3.3 Identify And Choose Suitable Type Of Material And Equipment Use To Extinguish Fire.

3.3.1 Apply safety precaution to be taken in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.3.2 Identify location of fire extinguishers in the workshop in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.3.3 Inspect fire extinguisher to be able of service in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.3.4 State use of fire extinguisher in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

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3.3.5 Use other than fire extinguisher to extinguish fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.3.6 Use correct type of fire extinguisher for the right type of fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.3.7 Practice safety consciousness, cautious and proper working etiquette in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

3.4 Perform Fire Drill Exercise

3.4.1 Describe procedure and action to be taken when there is fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).




EXAMPLE:- Identify location of fire extinguishers in the workshop in compliance with work safety

requirements according to Occupational Safety and Health Act (OSHA).- Describe procedure and action to be taken when there is fire in compliance with work

safety requirements according to Occupational Safety and Health Act (OSHA).



15

COMPETENCY 4 : PERFORM FIRST AID TREATMENT DURING EMERGENCY

CONTENT STANDARD

PERFORM FIRST AID TREATMENT DURING EMERGENCY

LEARNING STANDARD

4.1 Move an injured person to a safe suitable site4.2 Treat minor injuries

TEACHING STRATEGIES

4.1 Move an injured person to a safe suitable site

4.1.1 State types and causes of possible injuries that may occur at workplace in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

4.1.2 Apply correct technique and methods in moving person with major injuries in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


4.2 Treat minor injuries

4.2.1 Identify and apply first aid treatment in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

4.2.2 Apply correct methods in treating minor injuries, burns and cuts compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

4.2.3 Practise safety consciousness, cautious and proper working etiquette compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

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EXAMPLE:.

- Apply correct technique and methods in moving person with major injuries in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

- Identify and apply first aid treatment in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).



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COMPETENCY 5 : PERFORM ARTIFICIAL RESPIRATION DURING EMERGENCY.

CONTENT STANDARD

PERFORM ARTIFICIAL RESPIRATION DURING EMERGENCY.

LEARNING STANDARD

5.1 Move an injured person to a safe site5.2 Perform artificial respiration

TEACHING STRATEGIES

5.2 Move An Injured Person To A Safe Site

5.2.1 Describe procedure of moving electrocuted person in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

5.2.2 Apply techniques and procedures of artificial respiration in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

5.2.3 Describe procedures and action to be taken during an emergency in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

5.2.4 Apply correct methods in moving injured person to a safe area in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).


5.3 Perform Artificial Respiration

5.3.1 Apply correct procedures in performing artificial respiration during emergencies 5.3.2 according to Ministry of Health (MOH) first aid procedures.5.3.3 Practise safety consciousness, cautious and proper working etiquette according to

Ministry of Health (MOH) first aid procedures.

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EXAMPLE:.

- Describe procedures and action to be taken during an emergency in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

- Apply correct procedures in performing artificial respiration during emergencies according to Ministry of Health (MOH) first aid procedures.



COMPETENCY 6 : REPORT UNSAFE ACTS AND

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CONDITION, ACCIDENTS AND INJURIES

CONTENT STANDARD

REPORT UNSAFE ACTS AND CONDITION, ACCIDENTS AND INJURIES

LEARNING STANDARD

6.1 Identify unsafe working situation, area and precaution to be taken.6.2 Notify unsafe acts, condition, accidents and injuries. 6.3 Inspect and regulate safe working area.

TEACHING STRATEGIES

6.1 Identify Unsafe Working Situation, Area And Precaution To Be Taken.

6.1.1 Identify and describe unsafe working situation, area and precaution to be taken in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

6.1.2 Practice safety consciousness, cautious and proper working etiquette in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

6.2 Notify Unsafe Acts, Condition, Accidents And Injuries.

6.2.1 Identify and describe procedure of reporting unsafe act, accidents and injuries in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

6.2.2 Respond and react during emergency in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

6.2.3 Contact relevant authorities in case of accident or fire in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).

6.3 Inspect And Regulate Safe Working Area.

6.3.1 Request for permission from supervisor to apply safe working condition in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).



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EXAMPLE:- Respond and react during emergency in compliance with work safety requirements

according to Occupational Safety and Health Act (OSHA).

- Request for permission from supervisor to apply safe working condition in compliance with work safety requirements according to Occupational Safety and Health Act (OSHA).




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LEARNING OUTLINE

CONFIDENTIAL


MODUL CODE : CMWT 103

MODULE TITLE : MATERIALS AND CONSUMABLE 1

LEVEL : 1 SEMESTER 1

CREDIT UNIT : 2.0


PREREQUISITE : -


MODULE OUTCOMES:


Identify types of materials Identify and select parent metal for welding Identify and select welding consumable Arrange and handle welding consumables (identify, segregate, store and bake)

MODULE DESCRIPTION

This unit identifies the competence required to provide students with:

Comprehensive understanding in identifying types of materials and interpreting material specification.

Select parent metal for welding referring to mill certificate. Select welding consumables referring to welding specification. Handling welding consumables for storage. Monitor use of welding electrode

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COMPETENCY 1 : IDENTIFY TYPE OF MATERIALS

CONTENT STANDARD

IDENTIFY TYPE OF MATERIALS

LEARNING STANDARD

1.1 Use material specification, charts, tables and manuals1.2 List type and grade of material

TEACHING STRATEGIES

1.1 Use Material Specification, Charts, Tables And Manuals

1.1.1 Describe type of materials – ferrous and non-ferrous metals and its properties in accordance to material specification chart.

1.1.2 Give definition for material hardness in accordance to material specification chart. 1.1.3 Give definition for chemical composition in accordance to material specification chart.1.1.4 Give definition for tensile stress, yield strength and impact strength according in

accordance to material specification chart.1.1.5 Give definition for material elongation in accordance to material specification chart.1.1.6 Give definition for alloys in accordance to material specification chart.1.1.7 Identify and interpret material specification, charts, tables and manuals as per code,

standard, schedule and specification in accordance to material specification chart.

1.2 List Type And Grade Of Material

1.2.1 Describe basic material testing methods according to material specification chart in accordance to material specification chart.

1.2.2 Carry out basic material identification and testing according to material specification chart in accordance to material specification chart.

1.2.3 Identify material grade according to material specification chart in accordance to material specification chart.

1.2.4 Practise safety consciousness, cautious and proper working etiquette according to 1.2.5 Occupational Safety and Health Act (OSHA).

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EXAMPLE:.

- Give definition for tensile stress, yield strength and impact strength according in accordance to material specification chart.

- Identify material grade according to material specification chart in accordance to material specification chart.



24

COMPETENCY 2 : IDENTIFY AND SELECT PARENT METAL FOR WELDING

CONTENT STANDARD

IDENTIFY AND SELECT PARENT METAL FOR WELDING

LEARNING STANDARD

2.1 Identify and inspect according to mill certificate specifications.2.2 Check material as required by specification.2.3 Identify and choose size of material required

TEACHING STRATEGIES

2.1 Identify And Inspect According To Mill Certificate Specifications.

2.1.1 Define definition for basic metallurgy in accordance to material specification chart.2.1.2 Identify and interpret material codes in accordance to material specification chart.2.1.3 List out various types of common materials according to manufacturer

recommendation in accordance to material specification chart.

2.2 Check Material As Required By Specification.

2.2.1 Carry out simple workshop test on material to meet welding process requirements in accordance to material specification chart.

2.3 Identify And Choose Size Of Material Required

2.3.1 Describe size of material required to meet welding process requirements in accordance to material specification chart.

2.3.2 Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).

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EXAMPLE:.

- List out various types of common materials according to manufacturer recommendation in accordance to material specification chart.

- Carry out simple workshop test on material to meet welding process requirements in accordance to material specification chart.



26

COMPETENCY 3 : IDENTIFY AND SELECT WELDING CONSUMABLE

CONTENT STANDARD

IDENTIFY AND SELECT WELDING CONSUMABLE

LEARNING STANDARD

3.1 Check for welding electrode specification3.2 Identify and choose electrode required

TEACHING STRATEGIES

3.1 Check For Welding Electrode Specification

3.1.1 Describe electrodes classification in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

3.2 Identify And Choose Electrode Required

3.2.1 Identify welding code for electrode selection in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

3.2.2 List types of electrode required in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

3.2.3 Practise safety consciousness, cautious and proper working etiquette according to 3.2.4 Occupational Safety and Health Act (OSHA).



EXAMPLE:- Describe electrodes classification in accordance to American Welding Society

(AWS) / British Standard (BS) codes and standard.

- Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).



27

COMPETENCY 4 : ARRANGE AND HANDLE WELDING CONSUMABLES (IDENTIFY, SEGREGATE, STORE AND BAKE)

CONTENT STANDARD

ARRANGE AND HANDLE WELDING CONSUMABLES (IDENTIFY, SEGREGATE, STORE AND BAKE)

LEARNING STANDARD

4.1 List manufacturer specification4.2 List welding electrode classification4.3 Store and preserve electrode

TEACHING STRATEGIES

4.1 List Manufacturer Specification

4.1.1 Describe electrode specification in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.1.2 Describe manufacturer specification in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.2 List Welding Electrode Classification

4.2.1 Describe classification of electrode according to welding process requirements in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.2.2 Apply manufacturer recommendation for handling of electrode according to work requirements in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.2.3 Describe method of storage and preservation of electrode according to manufacturer recommendation in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.2.4 Describe segregation of electrode according to classification in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.3 Store And Preserve Electrode

4.3.1 Describe electrode drying procedure as recommended by manufacturer in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.3.2 Explain electrode drying oven operation in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.3.3 Identify and list environmental requirements for storage and preservation maintenance in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

4.3.4 Conduct electrode re-drying in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

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4.3.5 Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).



EXAMPLE:.

- Apply manufacturer recommendation for handling of electrode according to work requirements in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.

- Conduct electrode re-drying in accordance to American Welding Society (AWS) / British Standard (BS) codes and standard.



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LEARNING OUTLINE

CONFIDENTIAL


MODUL CODE : CMWT 104

MODULE TITLE : MECHANICAL CUTTING

LEVEL : 1 SEMESTER 1

CREDIT UNIT : 2.0


PREREQUISITE : -


MODULE OUTCOMES:


Cut material using disc cutter Cut material using power saw Cut material using band saw Cut material using circular saw Cut material using hydraulic squaring machine Cut material using hand lever shear

MODULE DESCRIPTION

This unit identifies the competence required for laying out material for cutting processes by measuring using measuring and marking tools and instrument so that the material is marked as per drawing specification

This unit identifies the competence required for cutting metal using disc cutter, power saw, band saw, circular saw, hydraulic squaring machine and hand lever shear so that the metal is cut to the required size, shape and dimensional accuracy as per drawing specification

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COMPETENCY 1 : CUT MATERIAL USING DISC CUTTING MACHINE

CONTENT STANDARD

CUT MATERIAL USING DISC CUTTING MACHINE

LEARNING STANDARD

1.1 Select disc cutting machine1.2 Cut work piece1.3 Check work piece after cutting

TEACHING STRATEGIES

1.1 Select Disc Cutting Machine

1.1.1 List types of disc cutting machine according to manufacturer recommendation.1.1.2 Describe operations of a disc cutting machine in accordance to standard operation

procedures.1.1.3 Identify and choose cutting disc required according to standard working requirement.1.1.4 List safety precaution related in handling of disc cutting machine in accordance to

standard operation procedures.

1.2 Cut Work Piece

1.2.1 Operate disc cutting machine in accordance to standard operation procedures.1.2.2 Apply cutting technique in accordance to standard operation procedures.1.2.3 Apply safety precaution according to Occupational Safety and Health Act (OSHA).

1.3 Check Work Piece After Cutting

1.3.1 Identify and list types of measuring tools used to check work piece after cutting according to manufacturer recommendation.

1.3.2 Use measuring tools and instruments to check work piece in accordance to standard operation procedures.

1.3.3 Practice safety consciousness, cautious and proper working etiquette according to 1.3.4 Occupational Safety and Health Act (OSHA)

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EXAMPLE:.

- Describe operations of a disc cutting machine in accordance to standard operation procedures

- Use measuring tools and instruments to check work piece in accordance to standard operation procedures.



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COMPETENCY 2 : CUT MATERIAL USING POWER SAW

CONTENT STANDARD

CUT MATERIAL USING POWER SAW

LEARNING STANDARD

2.1 Select cutting machine2.2 Cut work piece2.3 Check work piece after cutting

TEACHING STRATEGIES

2.1 Select Cutting Machine

2.1.1 Name and list types of power saw according to manufacturer recommendation.2.1.2 State and list operations of power saw in accordance to standard operation

procedures.2.1.3 Choose power saw required in accordance to standard working requirement.2.1.4 List safety precaution related in handling of power saw in accordance to standard

operation procedures.

2.2 Cut Work Piece

2.2.1 Operate power saw in accordance to standard operation procedures.2.2.2 Perform cutting technique in accordance to standard operation procedures.2.2.3 Practice safety consciousness, cautious and proper working etiquette according to

Occupational Safety and Health Act (OSHA).


2.3.1 Name and list types of measuring tools used to check work piece after cutting according to manufacturer recommendation.


2.3.3 Practice safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).

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EXAMPLE:- List safety precaution related in handling of power saw in accordance to standard

operation procedures.- Use measuring tools and instruments to check work piece in accordance to standard




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COMPETENCY 3 : CUT MATERIAL USING BAND SAW

CONTENT STANDARD

CUT MATERIAL USING BAND SAW

LEARNING STANDARD

3.1 Select cutting machine3.2 Cut work piece3.3 Check work piece after cutting

TEACHING STRATEGIES

3.1 Select Cutting Machine

3.1.1 Name and list types of band saw according to manufacturer recommendation.3.1.2 State and list operations of band saw in accordance to standard operation

procedures.3.1.3 Choose band saw required in accordance to standard working requirement. 3.1.4 List safety precaution related in handling of band saw in accordance to standard


3.2 Cut Work Piece

3.2.1 Operate band saw in accordance to standard operation procedures.3.2.2 Perform cutting technique in accordance to standard operation procedures.3.2.3 Practice safety consciousness, cautious and proper working etiquette according to

Occupational Safety and Health Act (OSHA).


3.3.1 Name and list types of measuring tools used to check work piece after cutting according to manufacturer recommendation.


3.3.3 Practice safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).

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EXAMPLE:- Choose band saw required in accordance to standard working requirement.

- Name and list types of measuring tools used to check work piece after cutting according to manufacturer recommendation.

Use measuring tools and instruments to check work



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COMPETENCY 4 : CUT MATERIAL USING CIRCULAR SAW

CONTENT STANDARD

CUT MATERIAL USING CIRCULAR SAW

LEARNING STANDARD

4.1 Identify and select cutting machine4.2 Cut work piece4.3 Inspect work piece after cutting

TEACHING STRATEGIES

4.1 Identify And Select Cutting Machine

4.1.1 State safety precaution related to handling and operating of circular saw in accordance to standard operation procedures.

4.1.2 State operational feature of circular saw in accordance to standard operation procedures.

4.1.3 Choose circular saw required in accordance to standard operation procedures.

4.2 Cut Work Piece

4.2.1 State safety precaution related to handling and operating circular saw according to manufacturer recommendation in accordance to standard operation procedures.

4.2.2 State cutting technique according to a given procedure in accordance to standard operation procedures.

4.2.3 Operate power saw in accordance to standard operation procedures.4.2.4 Apply safety precaution in compliance with work safety requirements in accordance

to standard operation procedures.

4.3 Inspect Work Piece After Cutting

4.3.1 State and list types of measuring tools used according to a given procedure in accordance to standard operation procedures.

4.3.2 Use measuring tools and instrument according to a given procedure in accordance to standard operation procedures.

4.3.3 Practise safety consciousness, cautious and proper working etiquette in accordance to standard operation procedures.

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EXAMPLE:.

- State and list types of measuring tools used according to a given procedure in accordance to standard operation procedures.

- Use measuring tools and instrument according to a given procedure in accordance to standard operation procedures.



COMPETENCY 5 : CUT MATERIAL USING HYDRAULIC

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SQUARING MACHINE

CONTENT STANDARD

CUT MATERIAL USING HYDRAULIC SQUARING MACHINE

LEARNING STANDARD

5.1 Identify and select cutting machine5.2 Cut work piece5.3 Inspect work piece after shearing

TEACHING STRATEGIES


5.1.1 State safety precaution related to handling and operating of hydraulic squaring machine in accordance to standard operation procedures.

5.1.2 Describe operational feature of hydraulic squaring machine in accordance to standard operation procedures.

5.1.3 Identify and choose hydraulic squaring machine in accordance to standard operation procedures.

5.2 Cut Work Piece

5.2.1 State safety precaution related to handling and operating hydraulic squaring machine according to manufacturer recommendation in accordance to standard operation procedures.

5.2.2 Describe cutting technique according to a given procedure in accordance to standard operation procedures.

5.2.3 Operate hydraulic squaring machine according to manufacturer recommendation in accordance to standard operation procedures.

5.2.4 Apply safety precaution in compliance with work safety requirements in accordance to standard operation procedures.

5.3 Inspect Work Piece After Shearing

5.3.1 List types of measuring tools used according to a given procedure in accordance to standard operation procedures.

5.3.2 Identify and use measuring tools and instrument according to a given Procedure in accordance to standard operation procedures.

5.3.3 Practise safety consciousness, cautious and proper working etiquette in accordance to OSHA.

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EXAMPLE:- Describe operational feature of hydraulic squaring machine in accordance to

standard operation procedures.

- Identify and use measuring tools and instrument according to a given Procedure in accordance to standard operation procedures.



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COMPETENCY 6 : CUT MATERIAL USING HAND LEVER SHEAR

CONTENT STANDARD

CUT MATERIAL USING HAND LEVER SHEAR

LEARNING STANDARD

6.1 Identify and select cutting machine6.2 Cut work piece6.3 Inspect work piece after shearing

TEACHING STRATEGIES


6.1.1 State safety precaution related to handling and operating of hand lever shear according to manufacturer recommendation in accordance to standard operation procedures.

6.1.2 Describe operational feature of hand lever shear according to manufacturer recommendation in accordance to standard operation procedures.

6.1.3 Identify and choose hand lever shear according to a given procedure in accordance to standard operation procedures.

6.2 Cut Work Piece

6.2.1 State safety precaution related to handling and operating hand lever shear according to manufacturer recommendation in accordance to standard operation procedures.

6.2.2 Describe cutting technique according to a given procedure in accordance to standard operation procedures.

6.2.3 Operate hand lever shear according to manufacturer recommendation in accordance to standard operation procedures.

6.2.4 Apply safety precaution in compliance with work safety requirements in accordance to standard operation procedures.

6.3 Inspect Work Piece After Shearing

6.3.1 List types of measuring tools used according to a given procedure in accordance to manufacturer recommendation.

6.3.2 Identify and use measuring tools and instrument according to a given procedure in accordance to standard operation procedures.

6.3.3 Practise safety consciousness, cautious and proper working etiquette in accordance to standard operation procedures according to OSHA.

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EXAMPLE:.

- Operate hand lever shear according to manufacturer recommendation in accordance to standard operation procedures.

- dentify and use measuring tools and instrument according to a given procedure in accordance to standard operation procedures.



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welding learning outline (sem 1)

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