welding and metalworking for welders built by welders

20
B-10433 02/2020_v4 FOR WELDERS BUILT BY WELDERS TM @forneyind • #forneyind WELDING AND METALWORKING

Upload: others

Post on 30-Jan-2022

19 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

B-1043302/2020_v4

FOR WELDERSBUILT BYWELDERS TM

@forneyind • #forneyind

WELDING AND METALWORKING

Page 2: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-32 1-800-521-6038 - Welding • forneyind.com

Forney Promise

We are committed to your success regardless of location, size or needs. We understand it is your goal to get the job done right, and we are ready to help you do just that.

President's Message

We market the highest quality tools, equipment and accessories for the do-it-yourselfer and professional. Our passion and dedication in bringing new products to the industrial and retail market, combined with our personal service, is unmatched in our industry. Our ability to listen to our customers’ needs enables us to create solutions to their problems.

Our dedication to the highest quality customer service within our corporate headquarters and the service provided in the field is unequaled. We are committed to creating the best solutions to our customer’s needs. Above all, our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer. Our goal will be to exceed our customers’ expectations through empowered people, guided by shared values and commitments.

We work hard so our customers trust us because of our integrity, teamwork and innovation in the welding & metalworking industry. 80 years of unmatched product quality and an unwavering commitment to our customers.

When our customers succeed we succeed.

STEVEN G. ANDERSON, President & CEO

Copyright© 2020 Forney Industries, Inc. All rights reserved. Unauthorized reproduction and/or distribution is subject to US copyright laws.

U.S. Facilities:- Fort Collins, CO- Tipp City, OH

FOUR WAYS TO ORDER

Web: www.forneyind.com

Phone: 800-521-6038

Fax: 970-498-9505

Mail: Forney Industries 2057 Vermont Drive Fort Collins, CO 80525

Steven G. Anderson

Page 3: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

31-800-521-6038 - Welding • forneyind.com

Input Amperage @60Hz Cut Capacity Air Requirements Dimensions Weight Output Range Duty Cycle

120V @ 20A1/4" Mild/SS

1/8" Aluminum

SCFM L/Min Length 15-1/8" 384mm

21.5 lbs. (9.75 kg) 20A 35% @ 20A2 57 Width 8-1/8" 206mm

@ 90 PSI (6.2bar) Height 11-5/8" 293mm

PLASMA CUTTERS

40 P PLASMA CUTTERITEM# 440

20 P PLASMA CUTTERITEM# 251

Processes:

• Plasma CuttingComes Complete With:

• 20 P Plasma Cutter• 13’ Plasma Torch• 8' Ground Cable & Clamp• 6' Power Cable• 15A – 20A Adapter• Spare ConsumablesConsumables:

• ITEM# 85414 - 20A Tip• ITEM# 85755 - Electrode• ITEM# 85393 - Swirl Ring• ITEM# 85394 - Shield Cap• ITEM# 85674 - Consumable Kit (10-20A Tips, 3

Electrodes)• ITEM# 85392 - Electrodes & Tips (4 Pack)

Processes:

• Plasma CuttingComes Complete With:

• 40 P Plasma Cutter• 20’ IPT 40 Plasma Torch• 15' Ground Cable & Clamp• 230V - 120V Adapter• 15’ Power Cable• Spare Consumables• Forney Expert-Tech™ Tool

Consumables:

See page 17 for a complete list

Input Amperage @60Hz Cut Capacity Air Requirements Dimensions Weight Output Range Duty Cycle

120V @ 18.5A

240V @ 25.5A

5/8" Mild/SS

3/8" Aluminum

SCFM L/Min Length 18" 457mm30 lbs.

(13.63 kg)120V: 15 - 16A

240V: 15 - 40A

120V - 35% @ 20A

240V - 50% @ 40A5.5 156 Width 7-3/8" 187mm

@ 90 PSI (6.2bar) Height 12-3/8" 314mm

Dual-Voltage: Operates on 120V and 240V input power

Cutting Capacity:3/8” Aluminum5/8” Mild and Stainless Steel

3/8” 5/8”

Temperature Controlled Fan: Helps reduce dust particles from entering machine, cuts down on noise and saves money on energy

120VAC, 20A outlet, 30A breaker recommended

Cutting Capacity:1/8” Aluminum1/4” Mild Steel

3/8” 5/8”1/4"1/8"

Air Compressor Required(2.0 CFM)

Inverter Technology: For smooth power and lighter weight

208-240 Volt

120-Volt

Operates on 5.5 CFM of compressed air. (compressor not included)

Inverter Technology: For smooth power and lighter weight

Page 4: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-34 1-800-521-6038 - Welding • forneyind.com

MIG WELDERS

140 MIG WELDERITEM# 309

140 FC-I FLUX-CORE WIRE WELDERITEM# 261

Processes:

• Flux-Core (FCAW)Comes Complete With:

• 140 FC-i Welder• 8’ MIG Torch• 6' Power Cable• 8' Ground Cable & Clamp• 15A – 20A Adapter• Spare ConsumablesConsumables:

See page 12-13 for a complete list

Processes:• MIG (GMAW)• Flux-Core (FCAW)Comes Complete With:

• 140 MIG Welder• 10’ 150A MIG Torch• 10' Ground Cable & Clamp• Regulator w/ Hose• 15’ Power Cable• Spare ConsumablesConsumables:

See page 12-13 for a complete list

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 20A 1/4" (6.4mm) Flux-Core - .030" (.8mm)

Length 16-3/4" 425mm

19 lbs. (8.6 kg) 30-140A 30% @ 90AWidth 8-1/8" 206mm

Height 12" 304mm

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 20A 1/4" (6.4mm)Solid Wire: .023" - .030" (0.6mm-0.8mm)

Flux-Core: .030" (0.8mm-0.9mm)

Length 19" 482mm57 lbs.

(25.9 kg) 30 - 140A 20% @ 115AWidth 9.5" 241mm

Height 16-1/2" 419mm

120VAC, 20A outlet, 30A breaker recommended

120VAC, 20A outlet, 30A breaker recommended

Inverter Technology: For smooth power and lighter weight

Infinite Controls: For fine tuning each and every weld

Transformer Welder: Durable and robust, the perfect long-lasting welder choice

Euro Torch Connection: Allows for quick torch attachment and removal, ensuring a proper torch alignment each and every time the torch is connected

Page 5: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

51-800-521-6038 - Welding • forneyind.com

210 MIG WELDER

190 MIG WELDER

ITEM# 311

ITEM# 318

Processes:• MIG (GMAW)• Flux-Core (FCAW)Comes Complete With:

• 190 MIG Welder• 10’ 180A MIG Torch• 15' Power Cable• 10' Ground Cable & Clamp• Regulator w/ Hose• Spare ConsumablesConsumables:

See page 12-13 for a complete list

Processes:• MIG (GMAW)• Flux-Core (FCAW)Comes Complete With:

• 210 MIG Welder• 12’ 200A MIG Torch• Ground Cable & Clamp• Regulator w/ Hose• 15’ Power Cable• Spare ConsumablesConsumables:

• ITEM# 85621 - Spool PRO™ Hornet SG 250™

See page 12-13 for a complete list

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 20A 1/4" (6.4mm)Solid Wire: .023" - .030" (0.6mm-0.8mm)

Flux-Core: .030" (0.8mm-0.9mm)

Length 19" 482mm57 lbs.

(25.9 kg) 30 - 140A 20% @ 115AWidth 9.5" 241mm

Height 16-1/2" 419mm

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

230V @ 22.5A 3/8" (9.53mm)Solid Wire: .023" - .030" (0.6mm-0.8mm)

Flux-Core: .030" - .035" (0.8mm-0.9mm)

Length 19" 482mm63 lbs.

(28.63 kg) 30 - 190A 25% @ 120AWidth 9.5" 241mm

Height 16-1/2" 419mm

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

230V @ 36A 3/8" (9.53mm)Solid Wire: .023" - .035" (0.6mm-0.9mm)

Flux-Core: .030" - .035" (0.8mm-0.9mm)

Length 19" 482mm78 lbs.

(35.45 kg) 30 - 210A 25% @ 130AWidth 9.5" 241mm

Height 16-1/2" 419mm

* ITEM# 11342 includes Spool Gun

Operates on 230V input power

Euro Torch Connection: Allows for quick torch attachment and removal, ensuring a proper torch alignment each and every time the torch is connected

Transformer Welder: Durable and robust, the perfect long-lasting welder choice

Operates on 230V input power.

Euro Torch Connection: Allows for quick torch attachment and removal, ensuring a proper torch alignment each and every time the torch is connected

Transformer Welder: Durable and robust, the perfect long-lasting welder choice

208-240 Volt

208-240 Volt

Page 6: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-36 1-800-521-6038 - Welding • forneyind.com

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

230V @ 35A 1/2" (12mm)Solid Wire: .023" - .035" (0.6mm-0.9mm)

Flux-Core: .030" - .045" (0.8mm-1.2mm)

Length 38" 965mm213 lbs.

(96.81 kg) 30 - 240A 60% @ 155AWidth 14" 355mm

Height 34" 863mm

MIG WELDERS

242 DUAL MIG WELDERITEM# 327

Processes:• MIG (GMAW)• Flux-Core (FCAW)Comes Complete With:

• 242 MIG Welder• 15’ 250A MIG Torch• 15' Power Cable• 15' Ground Cable & Clamp• Regulator w/ Hose• Spare ConsumablesConsumables:

• ITEM# 85621 - Spool PRO™ Hornet SG 250™

See page 12-13 for a complete list

* ITEM# 11334 includes Spool Gun

Operates on 230V input power

Euro Torch Connection: Allows for quick torch attachment and removal, ensuring a proper torch alignment each and every time the torch is connected

Spot Timer: For simple and consistent spot welding. Spot timer makes each spot weld the same consistent size

2T/4T Trigger: Locking trigger allows user more 4T comfort during long welds

Dual Torch Connections: Switching between the MIG gun and the Spool gun is as easy as flipping a switch. Making you more productive

Transformer Welder: Durable and robust, the perfect long-lasting welder choice

Cutting Capacity:3/8” Aluminum1/2” Mild Steel

3/8” 5/8”1/2"3/8"

208-240 Volt

Page 7: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

71-800-521-6038 - Welding • forneyind.com

270 MIG WELDERITEM# 319

Processes:• MIG (GMAW)• Flux-Core (FCAW)Comes Complete With:

• 270 MIG Welder• 15’ 250A MIG Torch• 15' Power Cable• 15' Ground Cable & Clamp• Regulator w/ Hose• Spare ConsumablesConsumables:

• ITEM# 85621 - Spool PRO™ Hornet SG 250™

See page 12-13 for a complete list

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

230V @ 45A 1/2" (12mm)Solid Wire: .023" - .035" (0.6mm-0.9mm)

Flux-Core: .030" - .045" (0.8mm-1.2mm)

Length 38" 965mm240 lbs.

(109.09 kg) 30 - 270A 60% @ 200AWidth 14" 355mm

Height 34" 863mm

Operates on 230V input power

Euro Torch Connection: Allows for quick torch attachment and removal, ensuring a proper torch alignment each and every time the torch is connected

Spot Timer: For simple and consistent spot welding. Spot timer makes each spot weld the same consistent size

2T/4T Trigger: Locking trigger allows user more 4T comfort during long welds

Transformer Welder: Durable and robust, the perfect long-lasting welder choice

Cutting Capacity:3/8” Aluminum1/2” Mild Steel

3/8” 5/8”1/2"3/8"

208-240 Volt

Page 8: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-3

TIG WELDERS

220 ST PRO WELDERITEM# 430

220 AC/DC WELDERITEM# 420*, 421**

Processes:• Stick (SMAW)• AC TIG (AC-GTAW)• DC TIG (DC-GTAW)Comes Complete With:• 220 AC/DC Welder• 15' Electrode Holder w/ Cable and Connector• 15' Ground Clamp w/ Cable and Connector• 15' Power Cable• Flow Meter Regulator w/ Hose• 120V to 240V Adapter• Spare Consumables• Forney Expert-Tech™ Tool

• *ITEM# 420 - Forney® 220 AC/DC includes 7 Pin Foot Pedal and 17F TIG Torch 12.5’

• **ITEM# 421 - Forney® 220 AC/DC includes

Amptrol™ TIG Torch

Consumables:See page 14-16 for a complete list

Processes:

• Stick (SMAW)• DC TIG (DC-GTAW)Comes Complete With:

• 220 ST PRO Welder• 15’ Ground Cable & Clamp• 15’ Electrode Holder & Cable• 15’ Power Cable• Forney Expert-Tech™ Tool

Accessories:

• ITEM# 85660 - Amptrol™ TIG Torch• ITEM# 85658 - 17F TIG Torch• ITEM# 85665 - Foot Pedal to use with ITEM#

85658

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 24.8A

240V @ 32A1/2" (12mm)

Stick Electrodes & TIG FillerMild Steel, Stainless Steel, Cast Iron.040" - 5/32" (1.0mm - 4.0mm)

Length 23-1/4" 590mm54 lbs.

(24.54 kg) 5 - 220A

Stick: 120V - 25% @ 80A 240V - 25% @ 170A

Width 10-3/8" 263mm TIG: 120V - 35% @ 130A240V - 25% @ 200A

Height 15-1/2" 393mm

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 21.4A

240V @ 28.2A1/2" (12mm)

Stick Electrodes & TIG FillerMild Steel, Stainless Steel, Cast Iron.040" - 5/32" (1.0mm - 4.0mm)

Length 18" 457mm32 lbs.

(14.54 kg) 5 - 220A

Stick: 120V - 40% @ 80A 240V - 35% @ 200A

Width 7-3/8" 187mm TIG: 120V - 40% @ 130A 240V - 35% @ 200A

Height 12-3/8" 314mm

** ITEM# 421 includes Amptrol® TIG torch

Dual-Voltage: Operates on 120V and 240V input power

Temperature Controlled Fan: Helps reduce dust particles from entering machine, cuts down on noise and saves money on energy

120-Volt

AC Frequency Control: Allows you to control your penetration and bead profile while welding aluminum

AC Balance Control: Allows you to control the amount of oxide removal required for high quality aluminum welds

Pulse Welding Capable: Pulses from .1 to 30 pulses per-second,which helps control penetration - heat/warping

Dual-Voltage: Operates on 120V and 240V input power

Temperature Controlled Fan: Helps reduce dust particles from entering machine, cuts down on noise and saves money on energy

120-Volt

Pulse Welding Capable: Pulses from .1 to 30 pulses per-second,which helps control penetration - heat/warping

Arc Force Control: Helps control the amount of dig or wetting based on the type of electrode you’re welding with

Inverter Technology: For smooth power and lighter weight

Inverter Technology: For smooth power and lighter weight

208-240 Volt

208-240 Volt

Page 9: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

9

STICK WELDERS

180 ST WELDERITEM# 291

100 ST WELDERITEM# 298

Processes:

• Stick (SMAW)• DC TIG (DC-GTAW)Comes Complete With:

• 100 ST Welder• 10’ Ground Cable & Clamp• 10’ Electrode Holder & Cable• 6' Power CableConsumables:

• E6011 Mild Steel Electrode• E6013 Mild Steel Electrode• E7014 Mild Steel Electrode• E7018 Mild Steel Electrode• E308L Stainless Steel • NI-55 Nickel Electrode

Processes:

• Stick (SMAW)• DC TIG (DC-GTAWComes Complete With:

• 180 ST Welder• 10’ Ground Cable & Clamp• 10’ Electrode Holder & Cable• 230V to 120V Adapter • 6’ Power CableConsumables:

• E6011 Mild Steel Electrode• E6013 Mild Steel Electrode• E7014 Mild Steel Electrode• E7018 Mild Steel Electrode• E308L Stainless Steel • NI-55 Nickel Electrode

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 17A 240V @ 33A

1/2" (12mm)Stick Electrodes & TIG Filler

Mild Steel, Stainless Steel, Cast Iron1/16" - 5/32" (1.6mm - 4.0mm)

Length 14-1/8" 359mm14 lbs.

(6.35 kg) 10 - 180A120V - 30% @ 80A

240V - 25% @ 180AWidth 6-5/16" 160mm

Height 11" 280mm

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 15A 1/4" (6.4mm)Stick Electrodes & TIG Filler

Mild Steel, Stainless Steel, Cast Iron1/16" - 3/32" (1.6mm - 2.5mm)

Length 12" 304mm9.65 lbs. (4.38 kg) 10 - 90A 30% @ 80AWidth 5-1/2" 139mm

Height 10-1/2" 266mm

Easy Start: Makes electrode strikes smooth with additional power at start

DC Stick & TIG Welder: Great for stick welding and DC scratch start TIG welding of mild and stainless steel

Dual-Voltage: Operates on 120V and 240V input power

240-Volt120-Volt

Easy Start: Makes electrode strikes smooth with additional power at start

DC Stick & TIG Welder: Great for stick welding and DC scratch start TIG welding of mild and stainless steel

120VAC, 20A outlet, 30A breaker recommended

Inverter Technology: For smooth power and lighter weight

Inverter Technology: For smooth power and lighter weight

Page 10: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-310 1-800-521-6038 - Welding • forneyind.com

STICK WELDERS

235 AC/DC WELDERITEM# 314

Processes:

• Stick (SMAW)• DC TIG (DC-GTAW)Comes Complete With:

• 235 AC/DC Welder• 10’ Ground Cable & Clamp• 10’ Electrode Holder & Cable• 15' Power CableConsumables:

• E6011 Mild Steel Electrode• E6013 Mild Steel Electrode• E7014 Mild Steel Electrode• E7018 Mild Steel Electrode• E308L Stainless Steel • NI-55 Nickel Electrode• ITEM# 330 Wheel & Handle Kit

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output Range Duty Cycle

230V @ 48.5A 1/2" (12mm)Stick Electrodes

Mild Steel, Stainless Steel, Cast Iron1/16" - 5/32" (1.6mm - 4.0mm)

Length 16-1/2" 419mm

108 lbs. (49.09 kg)

AC - 40 - 235A

DC - 35A - 185A

AC-50% @ 150A

DC-35% @ 135AWidth 12" 304mm

Height 30-1/2" 774mm

Infinite Controls: The hand crank makes adjustments simple.

Powerful: Up to 235 Amps AC and 185 Amps DC.

Transformer Welder: Durable and robust, the perfect long-lasting welder choice.

Operates on 230V input power208-240

Volt

Page 11: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

MULTI-PROCESS WELDERS

220 MP WELDERITEM# 410

140 MP WELDERITEM# 271

Processes:

• MIG (GMAW)• Flux-Core (FCAW)• Stick (SMAW)• DC TIG (DC-GTAW)Comes Complete With:

• 140 MP Welder• 10’ 150A MIG Torch• 10’ Ground Cable & Clamp• 10’ Electrode Holder & Cable• 6’ Power Cable

Processes:

• MIG (GMAW)• Flux-Core (FCAW)• Stick (SMAW)• DC TIG (DC-GTAW)Comes Complete With:

• 220 MP Welder• 12-1/2’ 200A Pro-Grip MIG Gun• 15’ Ground Cable & Clamp• 15’ Electrode Holder & Cable• Flow meter regulator and hose• 240V to 120V Adapter • 15’ Power Cable• Forney Expert-Tech™ Tool

Input Amperage @60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 20A 1/4" (6.4mm)

Wire - .023"-.030" (0.6mm-0.8mm)

Flux-Core - .030" (0.8mm)

Stick - 1/16" - 3/32" (1.6mm -2.5mm)

Length 15-1/8" 384mm

21.5 lbs. (9.75 kg) 20 - 140A

Stick 30% @ 80A

Width 8-1/8" 206mm TIG 30% @ 110A

Height 11-5/8" 293mm MIG 30% @ 90A

Input Amperage

@60Hz

Welding Thickness Capacity

Wire Materials and Capacity Dimensions Weight Output

Range Duty Cycle

120V @ 21.4A

240V @ 32A1/2"

(12mm)

Solid Wire: .023" - .035" (0.6mm-0.9mm)

Flux-Core: .030" - .035" (0.8mm-0.9mm)

Stick: 1/16" - 5/32" (1.6mm -4.0mm)

Length 23-1/4" 590mm

51 lbs. (23.18 kg) 10 - 220A

Stick: 120V - 32% @ 80A 240V - 40% @ 200A

Width 10-3/8" 263mm TIG: 120V - 35% @ 110A 240V - 40% @ 200A

Height 15-1/2" 393mm MIG: 120V - 35% @ 90A 240V - 40% @ 200A

120VAC, 20A outlet, 30A breaker recommended

Easy Start: Makes electrode strikes smooth with additional power at start

MIG Welder: With the power to weld .030” solid wire or .030” Flux-core wire

DC Stick & TIG Welder: Great for stick welding and DC scratch start TIG welding of mild and stainless steel

Dual-Voltage: Operates on 120V and 240V input power

Temperature Controlled Fan: Helps reduce dust particles from entering machine, cuts down on noise and saves money on energy

120-Volt

Easy Start: Makes electrode strikes smooth with additional power at start

MIG Welder: With the power to weld .023” to .035” solid wire or .030” to .035” Flux-core wire

DC Stick & TIG Welder: Great for stick welding and DC scratch start TIG welding of mild and stainless steel

Inverter Technology: For smooth power and lighter weight

Inverter Technology: For smooth power and lighter weight

208-240 Volt

Page 12: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-312

ACCESSORIES

MIG TORCHES & CONSUMABLES

TWECO® Style Nozzles

Suitable For Industry Ref Orfice Size 1 Pk 2 Pk 5 Pk

140 MIG, 190 MIG, 140 MP, 190 MP 21-50 1/2" (12.7mm) 85336 120016 100369

140 MIG, 190 MIG, 140 MP, 190 MP 21-62 5/8" (15.8mm) 85337 120018 100371

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 22-37 3/8" (9.52mm) - - 100372

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 22-50 1/2" (12.7mm) 85334 120020 100374

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 22-62 5/8" (15.8mm) 85335 120022 100376

220 MP, 210 MIG, 242 Dual MIG, 270 MIG** 23-50 1/2" (12.7mm) - 120024 100381

220 MP, 210 MIG, 242 Dual MIG, 270 MIG** 23-62 5/8" (15.8mm) - 120026 100383

Package Type Blister Card Resealable Bag Resealable Bag

** To be used with 52FN Diffuser**

TWECO® Style 11 Series Contact Tips

Industry Ref Diameter 4 (Pk) 10 (Pk) 25 (Pk)

11-23 .023" (0.6mm) 60170 120000 100291

11-30 .030" (0.8mm) 60171 120002 100292

11-35 .035" (0.9mm) 60172 120004 100293

11-45 .045" (1.2mm) - 120006 100294

150/180APackage Type Blister Card Resealable Bag Resealable Bag

Suitable For Forney 140 FC-I, 140 MP-EW, 140 MIG, 190 MIG, 190 MP, 140 MP

TWECO® Style Liners

Suitable For Industry Ref Item # Wire Diameter Length

140 MP-EW, 140 MIG, 190 MIG, 140 MP, 190 MP 35-40-15 100352 .030" (0.8mm) -.035" (0.9mm) 15' (4.57m)

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 42-3035-15 100355 .030" (0.8mm) -.035" (0.9mm) 15' (4.57m)

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 42-4045-15 100356 .035" (0.9mm) -.045" (1.2mm) 15' (4.57m)

Spool PRO® Hornet SG 250® - .030" (0.8mm) -.047" (1.2mm) 8" (203mm)

TWECO® Style Diffusers / Insulators

Suitable For Industry Ref 1 Pk 2 Pk 5 Pk

140 MIG,190 MIG,140 MP,190 MP, 140 MP-EW 35-50 85339 120028 100637

220 MP, 210 MIG, 242 Dual MIG, 270 MIG 52 85341 120032 100337

220 MP, 210 MIG,242 Dual MIG, 270 MIG ** 52FN - 120034 100339

32 Tweco® Style Insulator 32 - 120036 100345

Package Type Blister Card Resealable Bag Resealable Bag

140 FC-i Diffuser ITEM# 85342

** Can be used in conjunction 23-50 and 23-62 nozzles

TWECO® Style 14 Series Contact Tips

Industry Ref Diameter 4 Pk 10 Pk 25Pk 14H (25Pk) 14T Taper (25Pk)

14-23 .023" (0.6mm) 60174 120008 100298 - 100305

14-30 .030" (0.8mm) 60179 120010 100299 - 100306

14-35 .035" (0.9mm) 60175 120012 100300 100311 100307

14-45 .045" (1.2mm) 60168 120014 100301 100313 100308

14-52 .052" (1.4mm) - - 100302 100314 100309

14-116 1/16" (1.6mm) - - 100303 100315 100310

200/250APackage Type Blister Card Resealable Bag Resealable Bag Resealable Bag Resealable Bag

Suitable for Forney 220 MP, 210 MIG, 242 Dual MIG, 270 MIG & Spool Pro® Hornet SG 250®

Page 13: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

131-800-521-6038 - Welding • forneyind.com

Pro-Grip MIG Torch

ITEM# Amperage Duty Cycle Length Consumables Suitable For

84094 180A 60% @ 125A 10' 11 Series 140 MIG,190 MIG,140 MP, 190 MP

84095 250A 60% @ 200A 12' 14 Series 220 MP, 210 MIG

84096 250A 60% @ 200A 15' 14 Series 242 Dual MIG, 270 MIG

78010 150A 60% @ 125A 10' 11 Series 140 MP-EW

Drive Rolls

ITEM# Wire Sizes Type Wire Type Suitable For

78038 .023" (0.6mm) - .030" (0.8mm) V-Groove Solid 140 MP EW, 220 MP

78007 .030" (0.8mm) Knurled Flux-core 140 FC-i

78008 .030" (0.8mm) - .035" (0.9mm) V-Groove / Knurled Solid, flux-core 140 MP EW, 220 MP

85518 .023" (0.6mm) - .030" (0.8mm) V-Groove Solid 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

78051 .030" (0.8mm) - .035" (0.9mm) V-Groove Solid 220 MP

85504 .030" (0.8mm) - .035" (0.9mm) V-Groove Solid 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85509 .035" (0.9mm) - .045" (1.2mm) V-Groove Solid 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85501 .035" (0.9mm) - .045" (1.2mm) Knurled Flux-core 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85519 .052" (1.3mm) - 1/16" (1.6mm) Knurled Flux-core 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85505 .030" (0.8mm) - .035" (0.9mm) U-Groove Aluminum 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85502 .035" (0.9mm) - .045" (1.2mm) U-Groove Aluminum 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

85506 .045" (1.2mm) - 1/16" (1.6mm) U-Groove Aluminum 140 MIG, 190 MIG, 210 MIG, 242 Dual MIG, 270 MIG, 140 MP, 190 MP

DRIVE ROLLS

V-Groove: Used for solid ferrous metals, the “V” grips the sides of the wire without deforming the wire shape.

Knurled: Used for cored wires (flux-core and metal-core), the knurls grip the wire pushing it along without crushing the wire.

U-Groove: Used for Aluminum wires, the “U” cradles the wire ensuring no deformation of the soft wire.

Page 14: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-314

TIG TORCHES & FOOT PEDAL

ACCESSORIES

ITEM# 85655 7 Pin Amphenol Foot Pedal• Remote amperage control of TIG & MP welders• 12-1/2" cable length• Suitable for 190 MP, 220 MP, 220 AC/DC & 220 ST PRO

TIG Torches

ITEM# 85660 85657 85658 85669

Duty Cycle 60% @ 115A AC 60% @ 100A 60% @ 115A 60% @ 110A

Series 17 Series 9 Series 17 Series 17 Series

Cable Length 12-1/2" 12-1/2" 12-1/2" 12-1/2"

Neck Type Flexible Flexible with Valve Flexible with Valve Flexible with Valve

Tungsten Size .040" (0,5mm) - 3/32" (2,5mm) .040" (0,5mm) - 3/32" (2,5mm) .040" (0,5mm) - 1/8" (3,2mm) .040" (0,5mm) - 1/8" (3,2mm)

Amperage DC 150A 150A 150A 150A

Cable Type 1 Piece 1 Piece 1 Piece 1 Piece

Potentiometer 1,000 OHM - - -

Switch Type Latching - - -

Power Connection 50mm Dinse50mm Dinse

*Includes 50mm - 25mm Dinse adapter

50mm Dinse50mm Dinse

*Includes 50mm - 25mm Dinse adapter

Gas Connection

Suitable For 190 MP, 220 MP, 220 AC/DC & 220 ST PRO 100 ST & 180 ST 220 AC/DC,

220 ST PRO, 190 MP & 220 MP 180 ST

Page 15: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

151-800-521-6038 - Welding • forneyind.com

ACCESSORIES

TIG Torch Parts

17 Series

Drawing Number Industry Ref ITEM# Description Type

6 57Y02 101022 Back Cap Long

7 300M 100919 Back Cap Medium

8 57Y04 101025 Back Cap Short

9 17F 100859 Torch Body 90A Flex

10 H100R 101052 Handle Ribbed

Suitable for 85654, 85658, 85659, 85660

17 ,18 & 26 Series TIG Torch - Collet, Collet Bodies & Gas Lens

Drawing # Tungsten Diameter.020" .040" 1/16" 3/32" 1/8"

Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM#

1 Collet 10N21 100807 10N22 100808 10N23 100809 10N24 100811 10N25 100813

2 Collet Body 10N29 100816 10N30 100817 10N31 100818 10N32 100819 10N28 100815

3 Gas Lens 45V29 100969 45V24 100964 45V25 100965 45V26 100966 45V27 100967

Suitable for 85654, 85658, 85659, 85660

17, 18 & 26 Series TIG Torch - Standard and Gas Lens Cups

Drawing # Cup Size1/4" 5/16" 3/8" 7/16" 1/2" 5/8" 3/4"

Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM#

4 Standard Cup 13N08 100827 13N09 100828 13N10 100829 13N11 100830 13N12 100831 13N13 100832 10N44 100820

5 Gas Lens Cup 53N58 100996 53N59 100997 53N60 100998 53N61 100999 53N61S 101000 - - - -

Suitable for 85654, 85658, 85659, 85660

TIG CONSUMABLES - 17, 18, & 26 SERIES

Page 16: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-316 1-800-521-6038 - Welding • forneyind.com

TIG CONSUMABLES - 9 & 20 SERIESTIG Torch Parts

9 Series

Drawing # Industry Ref ITEM# Description Type

6 41V24 100938 Back Cap Long

7 41V35 100946 Back Cap Medium

8 41V33 100945 Back Cap Short

9 9F 101036 Torch Body 90A Flex

10 H100R 101052 Handle Ribbed

Suitable for 85657

9 & 20 Series TIG Torch - Standard and Gas Lens Cups

Drawing # Cup Size1/4" 5/16" 3/8" 7/16" 1/2" 5/8"

Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM#

4 Standard Cup 13N08 100827 13N09 100828 13N10 100829 13N11 100830 13N12 100831 13N13 100832

5 Gas Lens Cup 53N58 100996 53N59 100997 53N60 100998 53N61 100999 53N61S 101000 - -

Suitable for 85657

9 & 20 Series TIG Torch - Collet, Collet Bodies & Gas Lens

Tungsten Diameter .020" .040" 1/16" 3/32" 1/8"

Drawing # Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM# Industry

Ref ITEM# Industry Ref ITEM#

1 Collet 13N20 100838 13N21 100839 13N22 100842 13N23 100844 13N24 100846

2 Collet Body 13N25 100848 13N26 100849 13N27 100850 13N28 100851 13N29 100852

3 Gas Lens 45V41 100970 45V42 100971 45V43 100972 45V44 100973 45V45 100974

Suitable for 85657

ACCESSORIES

Page 17: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

171-800-521-6038 - Welding • forneyind.com

PLASMA TORCHES & CONSUMABLES

Plasma Consumables

Drawing # DescriptionITEM#

Suitable ForBlister Card Pkg Qty Resealable Bag Pkg Qty

1 Stand Off Guide 85682 1 140009 1 250 P, 325 P, 20 P, 40 P

2

Shield Cup - 2 Hole 85394 1 140007 1 250 P, 20 P

Shield Cup - 6 Hole 85681 1 140004 1 325 P, 700 P, 40 P

Shield Cup - Max Performance 85685 1 140005 1 700 P, 40 P

2a Shield Cap - Max Performance 85686 1 140006 1 700 P, 40 P

3

Drag Tip, 20 Amp 85414 2 - 5 250 P, 325 P, 20 P, 700 P, 40 P

Drag Tip, 20 - 30 Amp 85678 2 140000 5 700 P, 40 P, 325 P

Drag Tip, 30 - 40 Amp 85679 2 140001 5 700 P, 40 P

3a Stand Off Tip, 30 - 40 Amp 85684 2 140002 5 700 P, 40 P

4 Swirl Ring 85393 1 140008 1 250 P, 325 P, 20 P, 700 P, 40 P

5 Electrode 85755 2 140003 5 250 P, 325 P, 20 P, 700 P, 40 P

ACCESSORIES

Page 18: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

v_3-318 1-800-521-6038 - Welding • forneyind.com

PLASMA TORCHES & CONSUMABLES

ACCESSORIES

CONSUMABLE KIT FOR 20 P & 250 P

CONSUMABLE KIT FOR 325 P, 700 P & 40 P MAX PERFORMANCE KIT

CONSUMABLE KIT FOR 325 P, 700 P & 40 P MAX VERSATILITY KIT

CIRCLE CUTTING GUIDE FOR CUTTING CIRCLES UP TO 16” DIAMETER

ITEM# 85674

ITEM# 85677

ITEM# 85676

ITEM# 85683

Comes Complete With:

• (10) Drag Tips – 20A• (3) Electrodes

Comes Complete With:

• (10) Standoff Tips – 40A• (3) Electrodes• (2) Shield Caps

Comes Complete With:

• (10) Drag Tips - 20-40A• (3) Electrodes

Comes Complete With:

• Pointed Pivot • Magnetic Pivot• Two-wheel stand-off guide• Extension bars

FPT-40 PLASMA TORCHITEM# 85680

Current Duty Cycle Gas Gas Pressure Gas Flow Ignition Type Connection Type Cable Length

10-40A 60% @ 40A Air/N2 65-75 PSI (4.4-5.0 Bar) 5.35 SCFM Without HF Euro 20' (6.09m)

FPT-40 Plasma Torch built with a rugged one-piece power cable and a safety trigger.

Page 19: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

191-800-521-6038 - Welding • forneyind.com

At Forney we want to offer peace of mind about the reliability of our machines. Our warranties cover everything internal on the machines like transformers, printed circuit boards, wire feed motors, and solenoids. Forney Easy Weld machines are covered for one year and Forney and Forney Pro models are covered for three years.

In addition to the warranty, we provide our Expert-Tech™ services to our customers. If you are having any trouble with one of our products or machines, please call 1-800-521-6038 and you will quickly be in touch with one of our product and application experts. We will help get you up and working quickly. If there is a problem with a machine, we will give you the option to take it to an authorized Warranty Service Center or we will send you a pre-paid shipping label and we will send the machine in for repairs to our Engineering Service Technicians in Fort Collins, CO. Our Technicians will repair the machine with 24 hours of receiving it and get it back to you ASAP.

We want you to be confident and enjoy your Forney products. Our goal is to provide you with the best product and service experience of any welding and metalworking company out there.

Developed - Our engineers examine every detail to develop products that are intuitive, reliable and function as expected. We’ve designed and engineered these machines with exceptional arc characteristics that ensure an extraordinary welding and cutting performance.

Tested – Our technicians thoroughly test and document every machine for safety, reliability and functionality before neatly packaging and verifying the contents.

Trusted – When you buy a Forney machine, you have a direct line to technicians and engineers that operate our “Expert-Tech” service line. We turn 99% of machine repairs around in 24 hours to get you back up and running.

Page 20: WELDING AND METALWORKING FOR WELDERS BUILT BY WELDERS

@forneyind • #forneyind

WELDING AND METALWORKING