weld fixture with back bone and trunion
DESCRIPTION
The Queen and Rentapen shares some images of a weld fixture mounted on multi-sides of a back bone weld ment.TRANSCRIPT
WELD FIXTURE DESIGN 101
Back Bone Weld Fixture
Back Bone Weld Fixture
Wood cutting requires ventilation
Back Bone Weld Fixture
Wood cutting requires ventilation
The redweldmentis the “back bone” of this fixture.
Back Bone Weld Fixture
Wood cutting requires ventilation
All the mounting surfaces are finished…(usually a 125 finish)
Back Bone Weld Fixture
Wood cutting requires ventilation
RAPid Riser™under the clamp.
Back Bone Weld Fixture
Wood cutting requires ventilation
RAPid Block™RB03
Back Bone Weld FixtureThis round plate is mounted to a trunion that allows for rotation of the fixture.
Manual & Robot Weld Cells often use trunions for positioning
Back Bone Weld FixtureRAPid Riser™
Back Bone Weld FixtureRAPid Riser™
Back Bone Weld FixtureRAPid Block™ RB00
Back Bone Weld FixtureRAPid Block™ RB00
Back Bone Weld FixtureRAPid Block™ RB00 (altered) is adjustable with shims.
Back Bone Weld FixtureRAPid Shims™ allow fine-tuning the fixture before production begins.
Back Bone Weld FixtureRAPid Block™ RB02
Back Bone Weld FixtureRAPid Block™ RB03
Back Bone Weld Fixture
To hold tighter tolerances, use two dowels along with screws for fastening.
Back Bone Weld Fixture
Dowels
Back Bone Weld Fixture
Bushings for removable pins
Back Bone Weld Fixture
Two way adjustment for plate
Weld Fixture Design 101
RAPid Plates™ RP05
Weld Fixture Design 101
RAPid Block™ RB02 (altered)
Back Bone Weld FixtureRentapen will alter it for you.
(Why handle it twice?)
Weld Fixture Design 101
RAPid Block™ RB00
Weld Fixture Design 101
RAPid Shims™
Weld Fixture Design 101
(2) V-Blocks
Weld Fixture Design 101
These V-Blocks are hardened because they touch the production part.
Weld Fixture Design 101
Clamp between V-Blocks
Weld Fixture Design 101
V-Blocks adjust 2-ways with shims
Weld Fixture Design 101
RAPid Shims™
Weld Fixture Design 101
RAPid Block™ RB03
Weld Fixture Design 101
RAPid Block™ RB03
Weld Fixture Design 101
RAPid Block™ RB02 (altered)
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Weld Fixture Design 101
Space for Change-over Sub-Assembly
Weld Fixture Design 101Covered with a RAPid Shim™
when not in use
Weld Fixture Design 101
Protects surface from weld splatter
Change-Over FixtureTo Weld a different set of parts, remove
shield and add sub assembly.
Weld Fixture Design 101
RAPid Plate™
Weld Fixture Design 101
RAPid Shims™
Weld Fixture Design 101
Adjustment of pins
RAPid Blocks™, RB03 mounted to plate.
RAPid Blocks™, RB02 mounted to RB03’s.
RAPid Shims™, between blocks.
Custom designed block
RAPid Shims™ between blocks
(4) RAPid Plates™
(4) RAPid Shim™ Packs
Custom made rounds used as rest pads
Rounds are used where the product isn’t flat…
…or sits at a slight angle.
RAPid Shims™ sit under the rest pads
Clamp is between the rest pads
Weld Fixture Design 101
Almost ready for shipment to the customer.
SAVING TIME…
Using Rentapen’sRAPid Tooling Components™
IN DESIGN…
Rentapen’sRAPid Tooling Components™
AND BUILD…
Rentapen’sRAPid Tooling Components™
www.rentapen.com
www.rentapen.com
262-542-8891