Welcome to Sankalp Forgings Pvt. Ltd.

SANKALP GROUP was established in the year 1996, since then we are one of the leading manufacturers of Forgings (Closed Die & Open Die Forgings), Machining of Forged & Tubular Components for Oil & Gas and Energy Industries located at Pune, Maharashtra. India. 

We are an ISO-9001:2008/TS-16949:2009 and ISO 14001:2004/BS OHSAS 18001:2007 certified company by UL DQS,  USA. We are also holding API 6A, API 7-1, 5DP, API 5CT and 5L License by American Petroleum Institute.  Our products are currently being exported to the U.S.A., CANADA, LATIN AMERICA, U.A.E.,  QATAR, SAUDI ARABIA, GERMANY, SWITZERLAND, IRELAND, SINGAPORE etc

History

This journey has not been as easy as it seems. But driven by a passion for top quality, Sankalp Forgings Pvt Ltd took every obstacle to its advantage and always emerged as a cut above the rest.

Our group was established in the year 1996, we carved a niche for ourselves in a relatively shorter period of time. We have  made rapid progress with advanced technology and we believe that we shall lead the way into the future. The quality and reliability of our products soon fetched us the accolades of our esteemed clients

 

 

Company Profile

With great pleasure we introduce ourselves as Sankalp Forgings Pvt Ltd, well known in Indian Market as manufacturer and exporters of Carbon Steel, Alloy Steel & Stainless Steel Forgings & Machined Components for Automotive, Oil Field, Valve & General Engineering Applications. Sankalp Group was established in the year 1996, we carved a niche for ourselves in a relatively shorter period of time. The quality and reliability of our products soon fetched us the accolades of our esteemed clients and established us as one of the leading companies in India.

Sankalp Forgings Pvt Ltd is considered as one of the best manufacturing units in developing and manufacturing of Forged and Machined Parts, equipped with advanced in-house technology along with various engineering facilities, with highest quality  of functionality and cost effectiveness.

SFPL have over the years established as the leading supplier of forged/machined components for automotive, oil field, earth moving, mining industry etc. The forged parts are supplied with precision machined and heat treated to automobile, oil field and other industries around the globe.

Over the years, SFPL has been investing in creating State-of-the-art facilities, world-class capacities and capabilities. The production and development of components is supported by a team of relevant field experienced Directors to cover design and manufacturing even of complex products, own tools, selecting proper raw material, process controls, quality control testing inspection and many more.

Our plant is situated at Pune, which is very close to the industrial hub of Pune (Maharashtra), India. The facilities available with our various departments include Forge Shop, Die Shop, Cutting Department, Tool Room, Physical Testing, Composition Testing, Heat treatment, Inspection & Testing and CNC Machine Shop. All the plants are constructed and maintained according to highest international standards. The latest cutting-edge technologies are adopted to enhance productivity. We strive for complete customer satisfaction by continuous improvement of quality, efficiency and speed of all of our business activities. In order to achieve these goals all employees bear responsibility in their respective field of activity.

The company has ambitious plans to expand further and be among the prominent global players in the forging industry. We commit ourselves to total customer satisfaction by delivering world-class products and services.

 EHS Policy

We commit ourselves to protect the environment and demonstrate occupational health and safety performance of the organization through continual improvement in our operations related to our products and services in power and industry sector.

This shall be achieved through effective implementation of environmental management system ensuring:

Focus on prevention of pollution and compliance to applicable legal/other requirements. Conservation of resources and reduction of waste.

We shall strive for ensuring health and safety of all employees and other interested parties at our works by:

Complying with all applicable occupational health and safety legislations and other requirements Providing safe and healthy working environment.

 Advantages of Sankalp

Integrated machining & forging facilities One-Stop-Shop for all forging & machined automotive components. Over 12 years of experience in automotive segment and Oil field components manufacturing. Skilled work force to meet the highest quality of standards We are very close to international sea port & airport (Approx 85 miles)

Our Vision & Mission

Vision:

The Company’s vision is to produce high quality products and make value addition to its customers both in India and abroad. This is being realized through committed efforts and cutting-edge technology. Our aim is not only to satisfy the customer but to give him the edge which will always keep him ahead.

Our vision is to be the most dependable and preferred supplier of forged & machined components for the automotive, oil field, mining, power and heavy engineering; by providing world class products and services at competitive costs through cutting edge technology.

 

Mission:

We commit ourselves to total customer satisfaction by delivering world-class products and services.

Our mission is to meet customer need with precision quality and excel through latest technology, team work and brand equity to produce world class products meeting with customer schedules and budget requirement by adopting best business practices and ethics.

There has been a steady growth over the years in the sales of SFPL. The annual growth rate in sales for the company has been more than 30% which is way beyond the industry levels. This is possible only due to strict quality controls, dedication, sincerity and a sound management.

 

                   

Closed Die Forgings

CLOSED DIE FORGINGS

Weight Range From 0.5 Kgs to 350 Kgs

ProductionCapacity

600 Tons / Month

Manfuacturing Facility

Closed Die Forging Hammer Lasco, Germany Closed Die Forging Hammer Massey, Germany Closed Die Forging Hammer Huta Zygmunt, Poland

 

Oil Field Items

Plug valve Choke body Bolted bonnets Gate valve bonnets Tree Caps Stem Housing BO2 Adaptors Choke nut Ball for valve Pup Joints Union Hammer Gate for Valve Gate for Butterfly Valve

Automotive Items

Gear Blanks Shafts Hubs Levers Axle Shafts Housing Bearing Caps Brackets Fly wheels Spindles Stub axles Brake flange

Raw Material Grades

SAE 1018,1020, 1541, 1527, ST52-3, A105, A106 AISI 4130, 4140, 4145, SAE 8620 , 16MnCr5, 20MnCr5, 42CrMo4, 19CrNi4 Stainless Steel - SS410, 316L, 304,17PH High Chrome Steel - 1Cr, 13Cr Steel

Open Die Forgings

OPEN DIE FORGINGS

Weight Range From 100 Kgs to 3500 Kgs

ProductionCapacity

500 Tons / Month

Manufacturing Facility

Open Die Forging Hammer, Banning Germany Size: Dia 350mm x 1500mm Length

Open Die Forging Hammer, Banning, Germany Size: Dia 650mm X 3000mm Length

Oil Field / Heavy EngineeringItems

Bored Bars Rings Step Shafts Round Bars Square Blocks Xmas Tree Casing Heads Cross Forging Tubing Spool Hangers Gear Blanks Rollers Rotors

Raw Material Grades

AISI 4130, 4140, 4145, AISI 4340,SAE 8620, 16 MnCr5, 20MnCr5, 40CrMo4, 42CrMo4,  50CrMo4,  17NiCrMo6, 19CrNi4, X22CrMoV12

SAE 1018,1020, 1541, 1527, St 52-3, A105 etc Stainless Steel - SS410, 316L, 304,17PH

       

 

       

Tool and Die Manufacturing

Sankalp Forgings have got in house Tool & Die manufacturing facility comprising of sophisticated CNC machines from renowned companies like  Harford, MMT etc.

Our  facility also includes high precision CNC, EDM, wire cut and high speed machines for machining of Tool and Dies.

Major tool room equipment:

VMC (HART FORD Make) EDM 90 Amps (MMT Make)

Heat Treatment

We have got in-house heat treatment facility for heat treating Closed die and open die forging items.

 Continuous Heat treatment Furnace (600 KG/HR )

Heat Treatment Facilities:

Normalizing Isothermal Annealing Polymer Quenching & Tempering Water Quenching & Tempering Solution Annealing Stress Relieving

 Boogie Hearth Furnace  Calibrated as per API 6A  (with electronic temperature recorder)

 Heat Treatment:

Normalising Quench & Tempering Annealing

 

 Machining Facilities

Sr. No. Machine

1. 40 VERTICAL  Machining  Center with 4th axis attachment

2. CYLINDRICAL GRINDING MACHINES

3. CNC LATHE MACHINES (Indian, Korean and Japanese Make)

    4.      LAPPING MACHINE (LAP MASTER)

5. CONVENTIONAL MILLING MACHINES

6. RADIAL DRILLING MACHINES

7. CONVENTIONAL LATHE MACHINES  (Indian Make)

8. PHOSPATING PLANT  (7 TANK PROCESS)

 Oil Field Components

Plug valve Choke body Bolted bonnets Gate valve bonnets Tree Caps Stem Housing Adaptors Choke nut Ball for ball valve Union Hammer Gate for gate valve Disk for Butterfly valve

 

       

 

       

 

       

Couplings / Pup Joints (API 5CT/5L)

API 5CT & 5L Product

Tubing Couplings ( 1.66” to 4-1/2”) EUE , NUE

Casing Couplings ( 4-1/2” to 13-3/8”) STC , LTC , BTC

Pup Joints (1.66” to 4 1/2”)  EUE , NUE Max 15 ft

Crossover ( 2 3/8”EUE – 4 ½” EUE )

 

 

 

 

 

 

       

 

Inspection and Testing

Sr. No. Machine

1.  Trimos   0-800 mm  ( Swiss Make )

2. 2D  Measuring Instrument 

3. Spectroscope

4. Universal Testing Machine  (FIE)

5. Charpy Impact Testing Machine (FIE)

6. Rockwell Hardness Tester (Metafest)

7. Brinnel Hardness Tester (FTM)

8. Polishing Machine (ST)

9. Microscope (1000x mg with image analyzer (Karl Zeius)

10. V-Notch Broaching Machine

       

 

       

Certificates and Approvals

API 5CT API 5DP   

API 6A API 7-1   

ISO 9001-2008 TS 16949-2009   

BS OHSAS 18001 : 2007 ISO 14001 : 2004

Our company is certified for ISO 9001: 2008, TS-16949, ISO 14001:2004/BS OHSAS 18001:2007,  API 6A,  API 7-1, 5 DP, 5CT , 5L License etc.

 

 Location

Sankalp Forgings Pvt. Ltd. is  located in Pune, about 120 Km from Mumbai Sea Port/Air Port. We are approximately 30 minutes by air & 3 hours by road from Mumbai. Pune is well connected to other major metropolitan cities.

Pune is famous for automotive giants like Tata Motors, DaimlerChrysler, Bajaj Auto, FIAT etc. Pune is one of the largest manufacturing base for automobiles and automotive components.

 Approx. Time (by Road ): Mumbai - Pune : 3 hours  Approximate Time (by Air) : Mumbai - Pune : 30 Minutes

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Office & Works

Sankalp Forgings Pvt. Ltd.Gat No.1093/1 & 2, Chakan Shikrapur Road,Karandi, Taluka - Shirur, Pune - 412208 Maharashtra, India.

e-mail: sales@sankalpforge.com

Contacts

Phone Nos.: +91 2138 278121+91 2138 278122+91 2138 278123+91 2138 278124

Fax No:+91 2138 278125