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WELCOME

TO

JAYASWAL NECO INDUSTRIES LIMITED(An Integrated Steel Plant)

MAR--2012

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A BRIEF PROFILE :COMPANY

JAYASWAL NECO INDUSTRIES LIMITED (JNIL) is an integrated steel plant of NECO GROUP OF INDUSTRIES, having Corporate Office at Nagpur (MS). It’s an ECO FRIENDLY, GREEN & CLEAN ENVIRONMENTAL Steel Plant, spreaded over 2200 acres of land.

Plant commissioned in 1996 with IRON making by Blast Furnace, later STEEL making by ELECTRIC ARC FURNACE in 2004 & completed ROLLING MILLS in 2009.

LOCATION

Near Raipur, capital city of sate of Chhattisgarh in Central India. City conveniently connected by AIR, RAIL & Highways to all metros and cities across the country.

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BUSINESS

Manufacture & Sale of IRON & STEEL PRODUCTS for Automotives, Engineering, Power, Railways, Bearings, Structural & Fasteners Industries in India.

PRODUCTS

Specialty Steels. In form of Hot Rolled Bars in ROUND & SQUARE shapes, WIRE-ROD in Coils & High Strength LEAF SPRING in FLAT shapes.

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PRODUCT QUALITY & STEEL GRADES

AK – FORGING, COLD HEADING (CHQ), FREE-CUTTING, HIGH STRENGTH LEAF SPRINGS & COILS, BALL BEARING STEELS, etc. (As per IS, AISI, SAE, EN, DIN, JIS Specs. or customers spec.)

• Carbon Steels : Low, Medium & High; from 0.05% to 1.25%

• Alloy Steels: Ni, Cr, Mo & Vanadium;

• Spring Steels :Silico Mn, SiCr & CrV

• Free Cutting Steels: Sulphurised & Sulphurised with Lead.

• Cold Heading Quality Steels: Carbon, Alloy & Boron Bearing Grades.

• Ball Bearing Steels :

• Mostly Al / Si-Al killed steels meant for forged components of automobile & Engg applications.

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Units Nos. Capacity

Blast furnace 1 7.0 lakh Tones/year (650 CuM Cap)

Sponge Iron 2 3.0 Lakh Tones/year (1x350 TPD, 1x500 TPD)

Steel Melting Shop-I 1 3.0 lakh tones/year (1x40 T EOF)

Steel Melting Shop-II * 1 5.70 lakh tones/year (1X75 T EAF)

Sinter Plant 2 6.0 lakh tones/year

Coke Oven 2 2 lakh tones/year

Power Plants 5 60 MW/day

Bar Mill 1 1,25,000 MT/year

Wire Rod Mill 1 2,75,000 MT/year

Mines (Ore & Coal) -- Coal Mines – Operating.Ore Mines – Operation Expected.

SALIENT FEATURES OF PRODUCTION FACILITIES

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POWER PLANT60 MW / DAY

IRON ORESINTER PLANT

6.0 LAC TPA COKE OVEN PLANT2.0 LAC TPA

DRI3.0 Lac TPA

BLAST FURNACE7.0 Lac TPA

EAF - 40T

LRF - 40T Optimum deoxidation / Temp & Chem Control

VD - 40T * Treatment Time 15 Mnts Below 1 milibar CCM - 3ST * SEN CASTING * AMLC * M - EMS ROLLING MILLS

QA INSPECTION / TESTING / TC

PPC - DESPATCH

15% DRI85% Hot Metal

PROCESS ROUTE OF STEEL MAKING

BR MILL (Cap: 1.5 Lac TPA): RDS:24-90mm; RCS: 45-100mm; FLAT: 45X5, 70x8, 80x20mmWR MILL (Cap: 3.0 Lac TPA): 11-32mm & Annealing Facility.BLOCK MILL : 5.5mm to 18.3mm (Commissioned in Feb-12)

CARBON, ALLOY, SPRING, BALL BEARING, BORON, FREE CUTTING & CHQ STEELS

O2 - 20 ppm Max.H2 - 1.5 ppm Max.N2 - 70 ppm Max.

Caster Radius - 6/11 MCast Sizes - 130x130mm, 160x160mm180x180mm & 160mm RD

* SMS-II : Capacity 5,70,000 TPA - Under Installation with Bloom Size: 160x160mm; 250x250mm; 400x340mm* NEW MILL: To Roll up - RD: 80-160mm; RCS: 75-160mm; ANGLE: 75x75x6 - 250x250x25; IPE: 120-300mm

EBT (Slag Free Tapping) Co-Jet Lance Melting, Foamy Slag, P reduction

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Billets- 100x100 mm- 130x130 mm- 160x160 mm- 180x180 mm with rhombodity maintained upto

4 mm max. in all sections &- 160 mm round for Seamless Tube application.

Bars- Rounds : 24 mm – 90 mm Dia- Flats : 45x5 mm – 80x20 mm- RCS : 45 mm – 100 mm

Wire Rods- 5.5 mm – 32 mm

(11-32mm Dia through garrot route)(5.5mm to 18.30 mm through block route)

PRODUCT RANGE

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JNIL'S MAJOR STRENGTH FOR STEEL MAKING

• Competent & dedicated work force.• Upgraded technology in steel making & shaping.• Owns bulk raw material mines.• Use of own HOT METAL and DRI i.e. independent of sourcing charge mix for steel

making. • Use of 100% Oxygen lancing (CO JET practice ) in EAF for melting, oxidation & de-

carburisation & de-phosphorisation.• Foamy slag practice.• Slag free tapping with EBT in use.• Extremely low harmful tramp elements like Cu, Sn, Zn, Cr, Ni, Mo, Ti resulting into

consistent response to heat treatment and uniform mechanical properties.• Vacuum Degassing Unit for control of O2 & H2.• Low Nitrogen level (<70 ppm).• Computerised process control.• Copper Mould : 900 mm long, parabolic type multi tapered.• Casting : 100% SEN Cast for all sections with argon shroud at ladle-SEN joint.• Mould-EMS : 100% Cast are routed through M-EMS.• Automatic Mould Level Controller (AMLC) for superior billet surface.• Extrinsic & Intrinsic Quality : With 100% SEN, AMLC & M-EMS in practice under

controlled conditions, product integraty is superior.

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JNIL ACCOLADES

Using Blast furnace gas for Bar Mill & Wire Rod Mill as a fuel (First of its kind in

India), ensure absence of O2 in furnace atmosphere resulting very low

decarburisation.

Using Energy Optimizing Type Furnace for steel making with hot metal & 100%

oxygen lancing (CO JET practice), enhancing negligible tramp elements, hydrogen as

well as reduction phosphorus ( <0.01%).

Using pulverized coal injection system in Blast Furnace to reduce coke rate.

Using semi-coking coal blends for coke production in Coke Oven.

Using WHR boilers for power generation with hot flue gases from DRI plants.

Non-sinusoidal oscillation mechanism for billets to have better surface condition &

consistent quality of rolled products (to be installed shortly).

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JNIL PROCESS CAPABILITY

CHEMISTRY- Al. killed in restricted range of 0.020% to 0.035%.- Resulphurised in restricted range of 0.020% to 0.035% OR 0.005% max for Low S Gr. - ‘P’ level 0.010% max Or restricted in range of 0.040-0.060%- Carbon : In Three points range- Manganese : In Five points range- Chromium : In Five points range- Nickel : In Six points range- Mo : In Three points range- V : In Three points range- As per customer’s demand to meet any specific requirements like jominy bands & other

mech properties.

CLEANLINESS- Inclusion level of A, B, C, D series well within customer spec.- Gas Level (Total)- Oxygen : 10 to 20 ppm- Nitrogen : 70 ppm max (or) as per TDC- Hydrogen : 1.5 ppm max

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OUR VALUED CUSTOMERS – OEMs / 1ST TIER

FORGING QUALITY STEELS

• TATA MOTORS

• ASHOK LEYLAND

• MAHINDRA & MAHINDRA

• GNA GROUP OF INDUSTRIES

• MAHINDRA SONA

• KALYANI FORGE

• INTERNATIONAL TRACTORS LTD. (SONALIKA GROUP)

• TRINITY DIE FORGE

• TRINITY ENGINEERS

• TAFE – CHENNAI

• CARRARO INDIA – PUNE

• MILE STONE FORGING LIMITED

• AMTEK AUTO

• HIM TECHNO FORGE

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FORGING QUALITY STEELS

• EMSON FORGE

• FORGE & FORGE

• ECHJAY FORGE

• MASO AUTO

• OSHO FORGE

• INDIA FORGE

• DHAR AUTO

• GAJRA GEARS

• JAI PARVATI FORGINGS

• KALYANI THERMAL

• AMERICAN AXLES MANUFACTURERS

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CHQ STEELS (WIRE RODS)

•SUNDRAM FASTENERS LTD – PADI•POOJA FORGE•LAXMI PRECISION SCREWS (LPS)•DEEPAK FASTENERS•NEXO INDUSTRIES (Mostly for PGCL TLT Fastners application)•MAHENDRA FASTENERS

SPRING STEELS, LEAF, STABILISER BARS & COILS

•FRIENDS AUTO•TOYO SPRINGS•JAMNA AUTO•NHK SPRINGS•INDIAN RAILWAYS

FREE CUTTING STEELS (WIRE RODs & BARs)

•MOSTLY BRIGHT BAR UNITS.

BALL BEARING STEELS

•GALAXY BEARING•ORBIT BEARING•DUAL RING•RAJESHWARA FORGINGS•AUSTIN BEARINGS

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AS CAST BILLETS (MOSTLY FOR PGCL TLT APPLICATION)

• SANVIJAY• SHILPA• K.E.C.• KHYATI ISPAT• BAJRANG ALLOYS GT

BRIGHT BAR UNITS• PEELING M/C 2 NOS.• S G M/C 4 NOS.• STRAITENING M/C 2 NOS.• MPI TESTING M/C 1 NO.• CUTTING M/C 1 NO.• CAPACITY

SIZE 16 TO 50 MM RDSLENGTH 6 METERS

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QUALITY ASSURANCE

Quality is synonymous to NECO's products. Infact, the company produces quality &

confidence to valued customers. The company has well equipped a Quality

Assurance Department for chemical / metallurgical / inspection as well as non

destructive testing faciliteis including 100% mobile spectral test for grade mix-up

in addition also MPI & UT test off line.

QUALITY SYSTEM

Quality Plans are in force as per the system, accordingly, all inputs, processes and

final products are subjected to inspection and testings to ensure compliance to

customer‘s TDC.

SYSTEM CERTIFICATION ISO: 9001, BIS, IBR & RDSO for Indian Railways.

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LABORATORY EQUIPMENTS

ARL Optical Emission Spectrometer having 28 channels with additional channels like

N2, Nb in addition to soluble analysis of Al.,B.,Ti. and Ca.

LECO make Carbon & Sulphur analyzer

Well equipped chemical lab

Metallurgical & mechanical testing lab

Hydrogen, Oxygen analyzer (Eltra Make)

ARL-XRF

Spectro test mobile analyzer

Ultra sonic testing equipment.

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LABORATORY EQUIPMENTS

1. MECHANICAL TESTING LAB

• Electronic Universal tensile testing machine (60T), (20T), (10T) capacity.

• 180° Bend test attachment

• Charpy V-notch impact testing

• Charpy notch broaching machine

• Rockwell Hardness tester

• Brinell hardness tester

• Profile projector

• Jominy Hardenability testing machine

• Micro-meter, Vernier caliper etc.

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2. HEAT TREATMENT FACILITIES

• Electrically heated Spherodization Annealing Facility for straight length products as well as for wire rods.

• Muffle furnace for heavy duty sample (Hardening/Normalizing) upto 1200°C.• Muffle furnace for heavy duty sample (Hardening/Normalizing) upto 1000°C.• Infra-red radiation pyrometer

3. MACHINE SHOP FOR SAMPLE PREPARATION

• Lathe machine• Milling machine• Power hacksaw• Pedestal grinding machine

4. NON-DESTRUCTIVE TESTING LAB

• Ultrasonic testing machine• Eddy current testing machine• Magnetic particle inspection machine• Mobile Spectro Meter (Hand Held)

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5. METALLOGRAPHY LABORATORY

• Neophot metallurgical Microscope (Carl-Zesis)

• Trinocular vertical metallurgical microscope

• Image analysis system having facilities for particle count/particle size measurement, percentage area/volume phase analysis, grain size measurement, porosity estimation, nodularity, graphite flake, carbide banding, inclusion rating measurement features

• Bench magnifier (5x, 10x)

• Sample preparation equipments for Metallographic samples like grinding machine, polishing machine, abrasive cutter, double disc variable speed grinder cum polisher, hydraulic mounting press etc.

PLANT SIGHT

AT A GLANCE

ADMINISTRATIVE BUILDING

GARDEN AREA, BACKGROUND IRON COMPLEX

BLAST FURNACE

HOT METAL TAPPING IN PROGRESS

COKE OVEN BATTERY

DRI ROTARY KILN

POWER PLANT

EAF

LRF

VD

LADLE ON TARRET AT CCM FOR CASTING

THREE STRANDS CASTING UNDER PROGRESS

AUTO CUTTING OF CAST PRODUCT

DESCALER IN PROCESS AT BAR MILL

COOLING BED OF BAR MILL

COILING IN PROCESS OF WIRE ROD

HOT COIL ON COOLING BED

FINISHED WIRE ROD PRODUCTS

39BAR PRODUCTS ON INSPECTION BED

FINISHED BAR PRODUCTS

41FINISHED LEAF SPRING FLATS

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UPCOMING PROJECTS

SMS

Steel Melting Capacity : 0.57 MTPA of Continuously cast products

Electric Arc Furnace(1 No.) : 75 TonLadle refining furnace : 75 Ton (1 No., future provision for 2nd)AOD Vessel : 75 Ton VD/VOD : 75 Ton

Producer Gas Plant : 30,000 NM3/hr .

CCM with 4 strand combi caster of radius 12/22 meters.

Bloom Sizes : 130 x 130 mm, 160 x 160 mm,250 x 250 mm, 340 x 400 mm

Steel Grades : Carbon & Low Alloy Steels: Stainless Steels

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ROLLING MILLS

Reheating Furnace : 90 T/ hr capacity with duel fired burnersWater descaling facilities900 mm dia.x2200mm 2 high reversing breakdown millB.D. Hot SawTurn Over type Cooling Bed10 Nos. stands Continuous finishing Mill with horizontal & vertical configuration.Stationary Hot Saws.On line and off line straightening. Bundling, Marking and tying facilities.

Rolling Sizes :

Rounds : 80 to 180 mmRCS : 75 to 160 mmHeavy Structures : Various Profiles

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NEW PROJECT CONSTRUCTION SIGHTS AT A GLANCE

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THANKS