welcome to dhoot transmission pvt. ltd

Welcome to Dhoot Transmission Pvt. Ltd.

Haressing Safety … Building Future

Haressing Safety … Building Future

Contents

I. Company Overview

II. Vision, Mission & Values

III. Esteemed Customers

IV. Awards and Recognitions

V. Sales Statistics

VI. Plant Locations

VII. Product Portfolio

Overview

About Us

• Founded in the year 2000 by Mr. Rahul Dhoot.

• Sales turnover of 140 Million USD in 2018-19.

• 22 manufacturing facilities across Globe.

• Catering to 2-Wheeler, Commercial vehicle, Off Road vehicles, Earth Movers, Farming equipment, Medical equipment, and Domestic appliances.

Systems

• All Plants connected by SAP • Certified for IATF16949, ISO 14000

and OHSAS 18000. • Following TPM for continual

improvement. • Customer specific requirements

are integrated in quality systems • Over 7000 satisfied employees

globally. • Focus on training, green initiatives

and CSR.

Global Footprint

• Customer base spread across 8 countries and 3 Continents.

• Established Engineering and marketing office in UK in 2012.

• Acquired TFC cables, Scotland with manufacturing facility in Slovakia in 2017.

• Technical JV with Carling Technology, USA in 2017.

• Acquired Parkinson Harness, UK in 2018 & San Electromec in 2019.

Harnessing Safety … Building Future


Vision, Mission and Policy

Vision

• Dhoot Transmission intends to be one of the world’s most preferred source of Wiring Harnesses and Electronics for the Two-Wheeler industry, Light and Heavy commercial vehicle industry, Tractor’s, Off-Road Machinery, Appliances and Industrial Sector

Mission

• To develop the infrastructure which facilitates the planned growth in terms of Space, Human resource, machineries & supplier competencies.

• To Ensure total satisfaction of existing and future customers through zero customer complaints consistently.

• To use TPM as a basic management tool to continuously improve on PQCDSM Performance.

Quality Policy

• We at Dhoot Transmission Pvt. Ltd. are totally committed to customer satisfaction through high quality supplies at competitive prices and maintaining supplies in strict accordance with customer delivery schedule.

• We firmly believe in continual improvement in the effectiveness of quality management system, product up-gradation and involvement of employees at all levels.

TPM Policy

• We adopt TPM aiming to become world class by creating an excellent and safe working and participative teamwork for eliminating all losses to achieve total customer satisfaction and greater profitability.

Sales Statistics

0

20

40

60

80

100

120

140

160

180

200

2001-02 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20

Sale In

Million USD

1 9

13 22 23

28 25

43 52

60 63

85

70 77

105

140

200

Projected


Products Portfolio

Wiring Harness Electronic Sensors and Controllers Automotive Switches

Power Cords Automotive Cables Connectors and Terminals


Thailand

United Kingdom

India

Slovakia

• 2018 • Boston, UK • Integrated Wiring Harness

• 2017 • Namestovo, Slovakia • Integrated Wiring Harness

• 2018 • Thailand • Integrated Wiring Harness

• 22 locations worldwide - 3 in UK, Slovakia, Thailand, South Korea & Japan - 15 locations in India - Proposed plants for US, Mexico & Korea


Global Locations

U.S.

Mexico S.Korea Japan

Manufacturing Locations

India

Pune

Aurangabad

Chennai

Manesar

Indore

• 2006 • Pune (MS), India. • Integrated

Wiring Harness

• 2000 • Aurangabad

(MS), India. • Integrated

Wiring Harness

• 2015 • Chennai, India. • Integrated

Wiring Harness



Wiring Harness


(MS), India • Integrated

Wiring Harness


(MS), India. • Electronics,

Cable, Switches, Components

• 2019 • IMT Manesar, India. • Integrated Wiring Harness



Wiring Harness

• 2006 • Aurangabad (MS), India • Integrated Wiring

Harness

• 2019 • Pune (MS), India. • Integrated Wiring

Harness


Aurangabad -5 plants Pune -4 plants Manesar -2 plants Indore - 1 plant Chennai -1 plant Bangalore -2 plants

Gujarat( Proposed)

Bangalore

Automotive

Heavy & Light Commercial Vehicles

White Goods & Industrial Applications, Tier

1 Automotive `

Off Road Vehicles & Farm Equipment’s

Esteemed Customers

Outstanding Contribution towards

Honda 2-Wheeler Business 2015-16

Outstanding performance for Quality Excellence

2016 VOLVO CNST

Overall Best Supplier “In all categories”

MAN Trucks

Achieving Excellence in Recognition of Partner-

Level Performance JOHN DEERE

Business Excellence 2016

KUBOTA

Award for TPM Excellence BAJAJ

Customer Accolades


Incoming Quality

Improvement Award 2015-16

Incoming Quality Improvement

Award 2015-16 SUZUKI

Award for Business

Excellence 2015

Duns & Bradstreet

Award


Electronics Switches Cables Power Cords

• Sensors • Controllers

• Electronics • Mechanical

• Electrical • Automotive

• 2/3 Pin plug • IEC Sockets

Wiring

Harness

• Segments • Designs

Component Division

• Terminals • Connectors • Molding

Training Center

• Well equipped training center with all the

facilities necessary for training

• Animated videos for various defects

• Training manuals for all processes with

necessary photographs and schematics

Production Line Replica

Connector Models

Training Games

Product Application

Class Room Training


Manufacturing Technology and Quality Controls Automatic Cutting and Crimping

Testing and Visual Inspection

• Latest Automatic Cutting & Crimping Machines. • Both side crimping with CFA • Both side seal insertion with Seal position assurance • Printing on Circuits

• Benchtop press with CFA for splice crimping

• Automatic Splice taping machine

• Ultrasonic welding machine • Conveyorized RBK sealing

machine • Cable twisting machine

• Conveyorized assembly line for high volume production • Stand alone fixtures for low volumes • Formboards with 1:1 drawing • Customized fixtures for connectors, clamps, rubber parts, etc.

• Circuit testing board with appropriate fixtures. Bar code Sticker when tested OK

• Auto detection for clamps, rubber parts, secondary locks, etc.

• 100% Visual inspection with reference to master sample and 1:1 drawing.

Lead Preparation Cell

Testing and Visual Inspection Assembly



CATIA V5 R20 Capital Harness XC / Logic

• Perform advanced 3D design of parts and assemblies • Full scale digital mock-up supports to conclude improved

design • Deliver realistic simulation for 3D wire harness packaging

in an integrated environment • Reduces design time and increases the overall quality • Ensure consistency designs

• Wiring Harness Engineering Software • Record of Intelligent Component Data Base • Rapidly create detailed, manufacturing-ready harness

designs • Multiple change management capabilities • Version management & compatibility control • Fully option and variant enabled • Develop auto generated BOM Team

• A team of 60+ engineers with an experience of 10-20 years in wiring harness design across industry. • Engineers well trained in latest wiring harness design and validation software. • Engineering offices in India and Europe. • Working in close coordination with customers across the globe.

Engineering Capability

Reliability & Validation Lab

• This integrated module of Crimp Micrograph Laboratory can take a micrograph of conductor or Insulation crimp with in few

minutes. It consists of Five different modules –

a) Cutting b) Grinding c) Etching d) Imaging e) Evaluation & Documentation module

• All crimping combinations are validated.

• Central data base is maintained with access to all production and Quality personnel.

• In house validation lab equipped with Thermal shock chamber, Rain Test Chamber, Salt Spray Chamber, Dust Chamber, Vibration Chamber


Wiring

Harness








Component Division


Electronics Division – Product Range

Product Range

Sensors

Temperature Sensor

Position Sensor

Fuel/Water Level Sensor

Wheel /Engine Speed Sensor

Tilt/Roll Over Sensor

Angle Sensor

Air Filter clogg sensor

Seat position sensor

Brake/Clutch Sensor

Controllers

Igniter

Heater & Fan Control Unit

Flasher 12/24V

Pump Control Unit

Wiper/Washer Control unit

Cabin Tilt Invertor Controller & indicator

Gear Shift Controller

Rectifier & Regulator Unit

Hour Meter

Buzzer Controller

Engine Shut OFF Controllers

CAN based Controller

Lift Axcel controller

4WH Drive controller



Hardware circuit design & simulation. Software Flow design & coding. PCB Design & Track Analysis. Magnetic circuit design &

Simulation. Mechanical Packaging. Electro-mechanical, magnetic -

Product and Process design. DFMEA ,PFMEA IPR Evaluations

HARDWARE TOOLS FOR INTERFACE & DEBUGGING MICRO CHIP DEBUGGER RENESAS DEBUGGER , CAN ANALYSER

SOFTWARE DESIGN

FREESCALE CODEWARRIOR IDE

MICROCHIP MPLAB IDE

ST IDE

RENESAS IDE

TASKING

PCB DESIGN ALITIUM

HARDWARE SIMULATION PSPICE & AA

HARDWARE DESIGN Concept Design – Schematics - Altium /CADENCE Analysis – MATH CAD

MATLAB

Simulink & RT Coder

JMAG

VECTOR

CREO

Autocad

Development Software's

Electronics Division –

R&D Core Competency &

Software's

Manufacturing Setup- SMT Line

State of Art SMT Line with 85k Component per hour mounting capacity

Manufacturing Set Up

PCB Autoloader

PCB Cleaner

Solder Paste Printer

3D -Solder Paste

Inspection

Chip Shooter Reflow Oven

Auto Optical

Inspection

PCB Inverter

Auto Un-loader

Active In Circuit Tester

Wave/Robotic Soldering

Auto PCB Router

Unique Processing

Pre Testing

Robotic Epoxy Potting

Burn-in Testing

EOL Testing & Batch Marking

Inspection

Dispatch


Measurement, Inspection & Testing Facilities

Corporate Presentation

Test and Validation Setup

Thermal Shock

Chamber

• Perform to Check Effect

of Sudden Change in

Temp (-40 ~ 80 ˚C) on

Material

Rain Test Chamber • Perform to Check Water

Spray Test in different angels & at different pressure

Salt Spray Chamber • Perform Salt Spray

Test on Material Check Effect of as per Standard

Dust

Chamber

• Perform

Environment

al Test as

Low Temp,

High Temp &

Humidity

Environmental

Chamber

• Perform

Environmental

Test as Low

Temp, High

Temp and

Humidity with

Vibration or

Bump test

Reliability Lab


20

13

20

14

20

16

TPS

Product Portfolio- Sensors

Side Stand

Position

Fuel Level Tilt Gradient

Brake

Position

Temperature Fuel Cut/Roll

Over

ABS Wheel

Speed

Air Filter

Choke

20

17

20

15

Zero Speed

Low Level

Product Development Milestones Harnessing Safety … Building Future

20

13

20

14

Gear Position

Indicator

Product Portfolio-Controllers

Pump

Controller

CCM/BCM

Spark

Generator

Light Control Module

Cabin Tilt

Indicator

Controller

2T

Flasher

Flasher, Interval

timer & Wipe Wash

Controller

DC-DC

12/24 V

Buzzer

20

17

20

16

20

15

Heater/Fan

Controller

Hour Meter

Product Development Milestones

3T Flasher

One page writeup


One page writeup 230117.pdf

One page writeup 230117.pdf

20

17

20

18

20

20

20

19

20

21

Coolant

Temperature

Sensor

Future Product Development Plan Roadmap

Crank

IAT TPS

TMAP

CAM

Oxygen

Infotainment

EV

Cluster

ECU

Upcoming Developments Harnessing Safety … Building Future

Wiring

Harness








Component Division



Affective Date: April 1, 2018

Two family owned well respected complementary industry leaders

Combining expertise

Focus on switches:

Hardwired

Electronic

For the 2-3 wheel markets & on/off road.

Providing you the commitment for:

Real time Customer support

R&D Support & Product Development India & abroad.

In country manufacturing

In country warehousing

Support companies that expand mfg outside of India

Through Carling’s global network

Becoming your single HMI and Control supplier

CARLING DHOOT INDIA PRIVATE LIMITED

Switching Ahead !

Handle Bar Switch The combination switch is fitted on left

side of Handlebar

The over view of left combination switch

is as below

Light Switch

Menu Switch

Turn Signal Switch

Horn Button

Sealed Momentary Pushbutton

Electrical Life 50,000 Cycles

IP54 or IP 67

Offered with terminals or

harness assembly

Neutral Safety Switch Application :- Neutral Position indication

Offered with harness assembly

Operating Temperature - 40˚C to + 85˚C

EV Charging Socket & Plug

Voltage specification : 180 VAC to 256 VAC

Current rated : 10 Amps AC, 50 & 60 Hz

Male 3 pin socket as per IEC60320-2 (C14)

Female 3 Pin plug as per IEC60320-2 (C13)

Brake Light Switch

Application :- Brake light

Offered with harness assembly


Voltage rating :- 180 to 265 VAC

Current Rating : 16A AC , 50 ~ 60 Hz

Socket & Plug as per standard IEC60309 / SAE J1772

Protection class : IP64

Product Portfolio

Switching Ahead !

Sealed Momentary Push button


IP54 or IP 67

1A @12VDC / 0.5A @24VDC

Offered with terminals or harness assembly


Gear Shift Knob (Under Development)

Electrical Life 50000 Cycles

Degree of Protection :- IP 30

Low Current Switches

Current / Voltage rating for Trip Switch :-

24 V, 1 Amp


Trip Switch


Degree of Protection IP 67

Current / Voltage rating for Trip Switch :-

1A @12VDC / 0.5A @24VDC



Key Pad Switch SAE J1939 CAN 2.0b Protocol

IP69 Front Panel Sealing Protection

Up to 3 LED Function Lights Per Button

1000000+ Button actuations cycles

Low Current Switching

Push button Switch (Latch) IP53 ~ IP 67


2A @12VDC / 1A @24VDC



Sealed Push button (Under Development) Degree of Protection :- IP 67

Switch Type : NO / NC

Operating voltage :12V / 24 V

Rated current : 0.5 Amps (Max)

Offered with terminals, harness assembly, integrated connector

Lin or Hardwired Switch

SAE J1939 CAN & LIN

Master, CAN, 3 LIN Busses

Carrier Holds 3 Switch LIN

Connections

Common Switch Functions

Accommodates up to 45 Switches

on the LIN BUS

Product Portfolio

Switching Ahead !

Rocker Switch IP53 ~ IP 67

Electrical Life 1,00,000 Cycles

10A @12VDC / 5A @24VDC


Single side Illumination (LED / BULB)


Panel Cut out :- 44.1 x 22.1

Plunger & Ball Switches IP 67


10A @12VDC / 5A @24VDC

Offered with terminals, harness

assembly, integrated connector

Rocker Switch (Under Development)

IP53 ~ IP 67


Low Current Switches


Dual Illumination - LED


Panel Cut out :- 36.8 x 20.8

Battery Cut Off Switch (Under Development)

Current / Voltage rating with

resistive load :- 24 VDC – 250 A

Operating Temp. :- - 40C to +85C

Life Cycle :- 15000 Cycles Max.

Grain Tank Sensor

Indicator

Current / Voltage rating :- 12 VDC – 30 A

Operating Temp. :- 40˚C to + 85˚C

Life Cycle :- 100000 Cycles Max.

Starter Switch (Under Development)

Product Portfolio

Switching Ahead !

Mobile Charger Socket

Voltage : 12 / 24 V DC Supply IP Class : IP20 without cap & IP53 with cap

from front side Current : 10 Amps max. Operating temperature : -40°C to +85°C Panel thickness : 3 mm max.

USB Charger (Under Development)

Single / Double Port 12 VDC / 24 VDC Operating temperature : -

30°C to +60°C

Degree of Protection :- IP 20 Electrical Life 50,000 Cycles 12 V / 24 V Wall &Pole Mounted Switch Type of Contact :- NO / NC Operating Temp. :- -40C to +85

Stop Switches (Push Button)

Stop Switches (Under Development)

Product Portfolio

Wiring

Harness








Component Division


Cable Division Overview -

Key Features:

DTPL Wire & Cable division is established in the year 2013 & has state of the art facility for Wire drawing & Extrusion. Wire drawing machines are from Niehoff Germany & Extrusion machines from Royle USA. Product range includes all types of Automotive & Electric cables from 0.13 sqmm up to 50.0 sq.mm for continuous temperature application from 70°c to 150°c. Speciality products include Foil Shielded Cables & Tin copper Braided cables & Flexibles Cables are certified by BIS, VDE, IEC/CB, & UL for single & multi core cables Plant has installed Mfg. Capacity of 9000 Cable kms of Single core cables and 1500 kms of multi core cables per month. Plant is Well equipped with advanced test laboratory for Validation & testing of products as per relevant Test specifications All the products are manufactured with compliance to RoHS / REACH regulations.


BS 6500 - Flexible Single core & Multi core cable as per BS 6500 Standard

Automotive Wiring Solutions - Product Portfolio

Corporate Presentation

RoHS products manufactured in compliance with following Global standards – AV - Auto Vinyl Low Voltage Cables as per JIS C 3406. AVS - Auto Vinyl Slim Cables as per JASO D 611. AVSS - Auto Vinyl Super slim cables as per JASO D 611.

FLRY-A – Low Voltage Automobile cables with reduced wall thickness, PVC Insulated Concentric Bunching as per DIN 72551 Std. FLRY-B – Low Voltage Automobile cables with reduced wall thickness, PVC Insulated Random Bunching as per DIN 72551 Std.

IS 694 - Flexible Single core & Multi core cable as per BIS Standard

Thin wall Automotive Engine harness wire Class D (ISO 6722) - The Thin Wall wire for 150°C application is developed to meet high temperature resistance requirements of Automotive wiring Harnesses.


Component Division

Wiring

Harness










Terminal & Connector Division, established in 2013 is backward integration of Harness Division. Molding machines which uses industrial grade plastic as raw material injects molten plastic in Molds to form desired shapes. Shapes of parts mainly depends on capacity, Accuracy of molding machine & Quality Molds. Wide product range such as Fuse Boxes, Connectors, Switch housing & Sensor housing are some examples. 13 Sumitomo all electric Molding Machines ranging from 50 T to 250 T With Capacity of producing 5 million connectors & 1.5 million fuse boxes per month. Terminal is produced by Stamping process which requires Copper/Brass strips as Raw Material. Quality of Produced Terminal mainly depends on Press selection, Press tool & Raw Material. DTPL Metal stamping operations consist of High Speed Press Machines primarily comprised of Yamada Presses for the highest quality stamping action 30 ~ 80 T capacity. Monthly production capacity is 60 million Terminals. Products, Press Tool & Molds are designed & manufactured in house. On an average 8 ~ 12 weeks lead time for Press Tool & 14 ~ 18 Weeks for Mould depending on no of Cavity on an average. Well equipped in-house Toolroom which supports manufacturing of High Speed Progressive Stamping tools & High accuracy Molds consists. Toolroom consists of Agie-Charmilles, Sodick, Makino EDM, WIRE EDM machines & CNC machines.

Overview of Stamping & Molding Division


Product / Process Specialties Design and development of catalogue

/Proto Terminals Design and development of various

Terminal series (Male & Female) Design & development of various plastic

molded components DTPL Metal stamping operations consist of High Speed Press Machines primarily comprised of Yamada Presses for the highest quality stamping action. Shorter launch Cycle: In House Die Design & Manufacturing Presses: 11 Presses ranging from 30 to 80 Ton Capacity Material: Compatible with Copper,, Phosphorous bronze (PB), Brass & other specific copper alloys and pre-plated material used in Automotive Industry.

Stamping & Molding Division

Stamping & Molding- Toolroom Machinery

Stamping & Molding Division – Tool room

DTPL Tool Design and Developments is supported with a Hi-tech tool room which has a series of latest set of machineries and equipment's.

VMC Milling Machines CNC Wire Cut Machines

Conventional CNC Machines Makino Wire EDM


Stamping & Molding- Product Portfolio

SPLICE SMALL

BULLET MALE

2.8 MALE

6.4 FLAG SIDE ENTRY

250 SRS FEMALE

250 SRS F FLG SLOTTED BULLET FEMALE

BATTERY TERMINAL

STARTER MOTOR

TERMINAL

305 SRS MALE LOCK

305 SRS F FLG

TRML 090 F TIN

6 pole Female -110

Series

2 pole Female - 250 Series

9 pole Male -110

Series 4 Way Fuse Box

BNA Fuse Box SPARK GENERATOR HSG

IGNITER HSG

FUEL LEVEL SENSOR

HSG 6 Pole Fuse Box


Wiring

Harness


Electronics Switches Cables Component Division

Power Cords








Facts

Range – [ 6 – 16 Amp ]

Supply – Power cords, assembled

plugs and connectors used in

appliances.

Clearing all Cable flexi test ,

Bending test, Abrupt pull load

tester.

Exporting Power cords to UK.

Power Cords

Certifications

Thank you !

welcome to dhoot transmission pvt. ltd

Documents