welcome networking event 6th september 2016 - subsea uk · scm600 onesubseanet cameron ak bell 212...
TRANSCRIPT
Welcome
Networking Event
6th September 2016
Oil & Gas Defence Wave and Tidal
Ocean ScienceOffshore WindMining
Subsea Industry Sectors
Subsea UK Profile
• Founded in 2004; industry partnership with government
• Self sustaining privately funded trade body
• Champions for the UK Subsea supply chain through:
– Supporting Business Development
– Innovation & Technology
– Skills & Future Talent
– Diversification
– Exports & International Business
Subsea UK Membership Profile
Over 300 members
• Operators
• Main contractors
• Engineering houses
• Manufacturers
• Sub suppliers
• Component suppliers
• Academia
• Support services
UK Regional Groups
• Regional Group
representation
• Regular meetings or
Networking Events
• Business contacts and
introductions
• Local issues
• Connection to Subsea
UK board
• South East, South
West, North East, North
West
Subsea UK Website and Magazine
• Online Industry News HUB
• Subsea Member Company Directory
• Events, exhibitions, conferences
• Resource Archive
• Subsea UK Magazine (3000 printed and
e-version dist. 15,000+)
• SubseaIntel - Market Intelligence
Main communication tools attracting
up to 20,000 unique visitors monthly.
• Focal point for Research and Development
for the UK Subsea Industry
• To enhance the UK’s position as the leading
technology provider for the subsea industry
• Technology Arm of Subsea UKIndustrial
Need (End User)
Suppliers Offering
Academic Capability
17:00 Registration and Networking
17:30 Welcome by Subsea UK
17:35 Proserv
17:50 Subsea Technology & Rentals Ltd
18:05 James Fisher Marine Services
18:20 HVM Catapult
18:35 Gardline
18:50 Offshore Marine Management
19:05 General Introduction
19:30 Supper and Networking
20:30 Close
Capability Presentation
Proserv Services & Capabilities
Proserv ACT
Subsea UK Networking Event
6th September 2016
The Proserv growth story has been a
rather exceptional one.
Having originated as a small independent business back
in the 1960’s, Proserv is now a global leader in the
provision of energy technology services to the Oil & Gas
industry.
Key Figures:
Employees: Over 1,700
Global Footprint: 5 Regions,
11 Countries, 26 Sites
Our EvolutionOur vision is to be the
biggest small company in
energy technology
services.
Global Offering
Subsea Controls – Locations
13
Great Yarmouth
Trondheim
Houston
Subsea Control System Overview
Riser BaseManifold
Tree
Down Hole
MCS EPU
SAFE AREA
TUTU
HPU
DUAL I/O BUS
CH
EM
ICA
L I
NJE
CT
ION DUAL POWER /
SIGNAL DU
AL
HP
& L
P
440 Vac
DCS
44
0
Va
c2
4 V
dc
ES
D
REMOTE TERMINAL
SCMMB
SCM
MPFM
PR
ES
SU
RE
&
TE
MP
ER
AT
UR
E
TR
EE
SE
NS
OR
S
PMV
PWV
AMV
XOV
CIV
PCV-O
PCV-C
TR
EE
VA
LV
ES
DH
PT
SC
SS
V
SM
AR
T
VA
LV
ES
TREE
4-20mA
SERIAL
SUTU
EDU
HDU
WELL 1
WELL 2
WELL 3
WELL 4 ETC
SAM
DUTU RBUTU
SSIV
OCHSERIAL
Ethernet
MPFM
Red Eye Subsea WCM
SeaHawk™
Subsea Control System
• Over 230 Subsea Control Modules manufactured
• Over 50 OCH and SDM modules provided
• First Electro-Hydraulic Control Module produced in
1994
• Subsea Systems provided in Gulf of Mexico,
Mediterranean, North Sea, South America, West
Africa, and Far East
• Annual SCM production increased from 10 in 2006
to 33 in 2012 and 24 in 2015
• Project sizes increased from small 1-4 well
systems to 12-16 well systems
Communications Bandwidth Comparison Graphical
Note 1 Manufacturer data taken from web source
Note 2 Art OCX OFDM hardware qualified 2013 release due Q2 2014
390K
1.3M
115K
1.2K2.4K56K
192K
2.4K24K
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Mb
it
Art OCC FSK
Art OCC OFDM
SEMSTAR 5
KOS 150
SCM600
OneSubseaNet
Cameron
AK BELL 212
AK New
There’s a common misconception when looking to optimise subsea production, that is that you have to go back to
the OEM. Upgrade Potentials are being challenged due to:
Risk of Failure and Poor Reliability on already installed systems
Failed wells without adequate support from the OEM require an alternative control solution to reinstate well
production without full system replacement
Long Term Obsolescence Support for Extended Well Life
Support for extended field life and even for original design life may have limited part obsolescence support and /
or engineering support from the OEM
Extending Fields for Additional Wells
Adding wells to brownfield subsea systems requires interfacing with existing and often unsupported aging
technology both subsea and topside
Additional Instrumentation for Production Optimisation
Instrumentation to provide essential information to maximise remaining production may not be supported by the
existing control system
‘ACT’ uses techniques and technology developed specifically by Proserv to address the
above issues. Proserv has provided a Game changing solution to break the OEM
monopoly by providing backward compatible, cross vendor control solutions that are both
faster, more reliable, more cost effective and currently not available in the market today.
17
Equipment Rental
James Fisher Marine Services LtdIntroducing James Fisher Subsea Services
John Best – Special Projects
www.james-fisher.com
© James Fisher Marine Services Ltd - 2016
Who we are: James Fisher Marine Services
James Fisher Marine Services is a subsidiary company of James Fisher and
Sons plc and was formed in 2008 to bring together the groups wider marine
capabilities to deliver an integrated solution under a single contracting entity.
© James Fisher Marine Services Ltd - 2016
Integrated Marine Solutions
James Fisher can deliver a fully integrated marine solution that draws on the groups’ wider capabilities to
provide a streamlined supply chain designed to reduce its clients’ operational risk.
© James Fisher Marine Services Ltd - 2016
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Diving and ROV services
James Fisher’s subsea division has over 40 years’ experience in providing diving and ROV services and
equipment to the renewables, nuclear and oil and gas markets.
© James Fisher Marine Services Ltd - 2016
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Cable Installation and Pull-in Operations
James Fisher has an excellent proven track record for the installation and shore-end cable pull-in operations
including the provision cable teams, vessels, winches and pre operation surveys.
© James Fisher Marine Services Ltd - 2016
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Emergency Response Teams and Medical Personnel
James Fisher can provide the provision of emergency response teams including confined space specialist that are
medically trained and comply to highest of industry standards.
MeyGen Ltd Tidal Energy Array
JFMS successfully engineered and integrated an in-house project solution to deliver the cable installation at
MeyGen Limited’s Pentland Firth Tidal Energy Array.
Paul Cantwell
Knowledge Exchange Fellow
Advanced Forming Research Centre
06/09/2016
High Value Manufacturing Catapult
Oil & gas Consortium:
Enabling Technologies of tomorrow
to be ready for Industry today
Company Description
Drive growth of UK manufacturingHelp companies of all sizes incubate and
develop new technologies to commercial reality
Take the risk out of innovationGive business access to:
World class open sourced equipment
The UK’s best relevant research knowledge
A collaborative place
27 Technologies
HVM Catapult Approach
Physical
Processing
Process
Evaluation
Automation &
Control
Modelling &
Simulation
Process
Validation
Pro
cess
De
sign
/Re
de
sign
Man
ufactu
ring
Trials
Open Access
Confidentiality
Cross Sector
Collaboration
Design and Simulation
Prototype Manufacture
Process Optimisation
Testing and Inspection
Full Scale Manufacturing
Industry training and skills development
Rout to Impact
Flexible Automation Cell CUE / RCNDEWelding - fusion welding
and inspection combined at
pace
Increased throughput
at higher quality
• Traditionally fusion
welding and quality
control inspection are
distinctly separate
• Use of novel
automation, sensor and
control for real time
integration
Hot Isostatic Pressing –
Rolls RoyceChallenges
• Static aero engine components are fabricated through forging and
machining
• Poor fly to buy ratio (often worse than 10:1)
Techniques Employed
• The role of the MTC was to cost-optimise the powder HIP manufacture
method by designing, manufacturing and validating specialist low cost HIP
tooling.
Benefits to Rolls Royce
• 80% reduction in material consumption and the reduction of swarf
disposal
• 75% reduction in energy-consumption during manufacture
• The part has higher structural integrity (2 parts tested to destruction)
Automotive
Dramatic composites growth forecast: due to 2020 and 2025 emission targets
Applications include:
Structures
Wheels and brakes
Suspension and clutches
Interiors (seat frames, consoles)
Challenges:
UK supply chain?
Cost, rate and quality (surface finish, painting, joining)
Crash and crush/ assurance
Gardline Group
Presentation
Marine Sciences
Q3 2016
Privately owned UK registered company
Established 1969 – in excess of 45 years service delivery
Employs over 800 permanent staff worldwide
Comprised of 90 companies
100% owned and operated survey vessels and equipment
Dedicated regional charting & reporting facilities
Geotechnical and environmental laboratories
Regional R&D centres
Multidisciplinary services from shore to full ocean depth
The Gardline Group
www.gardlinemarinesciences.com
Global Presence
Local Office PartnerRegional Head Office
www.gardlinemarinesciences.com
Coastal & Drilling Vessels
Confidante
Multipurpose geophysical / UXO
vessel
Ivero
Multipurpose geophysical &
shallow geotechnical –
renewables sector
Ocean Vantage
DP2 geotechnical drill ship
Titan (5 vessels)
Near-shore environmental &
geophysical vessels
Near Shore Jack-up
15m water depth, modular,
with 27m legs
Gardian (14 vessels)
Crew transfer vessels for the
offshore wind industry
Shearwater
Multipurpose geophysical &
shallow geotechnical
www.gardlinemarinesciences.com
Multi-role Offshore Vessels
Sea Explorer
Ocean Reliance
Ocean Observer
Sea Surveyor
Duke
Ocean Researcher
Kommandor
Polar Surveyor
Vigilant
Ocean Endeavour
www.gardlinemarinesciences.com
Clients & Service Sectors
Oil & gas companies
Marine construction companies
Renewable energy companies
Civil engineering consultants
Environmental consultants
Government agencies
Telecommunication companies
www.gardlinemarinesciences.com
Beach to Deep Water
• Offshore Wind Farms, Oil & Gas, Pipeline Route Surveys, Ports & Harbour Developments, Decommissioning, Telecommunication Cable Surveys
www.gardlinemarinesciences.com
GEOPHYSICS
Bathymetric surveys
2D/3D seismic, UHR & HR data acquisition and interpretation
Seismic data processing
Shallow gas hazard analysis
Pipeline route surveys
Cable route surveys
Hydrographic surveys
GEOTECHNICS
Seabed geotechnical
surveys
Borehole
investigations
Sampling and in situ
testing
Deep and shallow
PCPT’s
Laboratory testing
Geotechnical
engineering and
design
ENVIRONMENTAL
Habitat assessments
Coral investigation
EIAs & consultancy
Baseline surveys
Post-development
monitoring surveys
Post-decommissioning
surveys
Cuttings pile surveys
Marine mammal
mitigation
PAMS – passive
acoustic monitoring
Wave climate & ocean
currents
Marine meteorology
Tides and tidal
streams
Water quality
SPECIALIST
Geochemical sampling
ROV inspections
Construction support
UXO surveys
Deep-sea mining
surveys
Key Services
www.gardlinemarinesciences.com
Environmental Quality HSSE
ISO 14001 ISO 9001 ISO 18001
Industry Certification
www.gardlinemarinesciences.com
HSSE Statistics
MTC = Medical Treatment Case
RWC = Reduced Working Case
2010 2011 2012 2013 2014 2015
Exposure hours (A) 2,067,770 3,824,063 4,647,776 5,900,240 5,658,784 3,883,362
TRCF (1M man hours) 1.93 1.57 1.30 0.50 0.35 0.26
TRIF (200K man hrs) 0.39 0.31 0.30 0.10 0.07 0.05
Fatalities (B) 0 0 0 0 0 0
Lost time incidents (C) 3 0 3 1 1 0
Major and serious injuries
(MTC/RWC) (D)1 4 3 1 1 1
First aid cases 6 17 24 15 14 6
Preventative observations 1240 2144 2498 4005 4,815 6,005
TRCF = (B + C + D / A) x 1,000,000
TRIRF = (B + C + D / A) x 200,000
www.gardlinemarinesciences.com
Thank you!
Any questions?
www.gardlinemarinesciences.com
OMM Introduction of the
MDS3
Multi-Mattress Deployment System
Subsea UK Networking Event in
Great Yarmouth
Paul HamptonOperations Manager
06th September 2016
Company Overview
www.offshoremm.com
KEY FACTS
Independent
Flexible
Integrated
Responsive
Offshore Marine Management is a leading global servicecompany specialising in the delivery of subsea solutionsto the offshore renewables, grid, telecommunicationsand hydrocarbon industries throughout the projectlifecycle.
As an independent company, we provide bespokesolutions and long term assurance to our clients fromfeasibility through to installation and operation.
MDS3 Wet Trials - Hartlepool
www.offshoremm.com
MDS3 Improved Subsea Mattress Installation
www.offshoremm.com
MDS3 is proven to accelerate the installation of concrete subsea protection
mattresses by laying multiple mattresses per deployment.
MDS3 delivers significant time and cost savings during installation through
project efficiencies.
• No Diver Intervention or ROV support required.
• No risk of ROV Umbilical-MIF interactions.
• Improved QHSE standards.
• Enabling more vessel back deck space for additional mattress
storage or other purpose equipment potentially reducing port calls.
MDS3 is a Proven Subsea Tool that enables reduced installation time
resulting in more cost effective projects.
www.offshoremm.com
3 Mattresses deployed per single
MDS3 launch.
Efficient and speedy Installation
for protection of cables and
crossings.
Self propelled thruster system
optimising positioning and control.
Operation controlled via umbilical
from dedicated deck control unit.
MDS3 Deployment System
www.offshoremm.com
MDS3 Procedure – Mattress Lay
https://vimeo.com/134073917
www.offshoremm.com
MDS3 Key Features
www.offshoremm.com
• Release Mechanism
o 30 Pins holding 30 straps in sets of 5
either side per mattress.
o Each set of 5 pins are connected and
moved by a single hydraulic actuator.
o Remote controlled from surface control
unit.
• Single or Multiple Mattress release
o Mattress bridging.
• Navigation
o 3 video cameras (fore, aft, umbilical).
o TOGS 3000m Subsea Gyro.
o Attitude sensor.
o Blue View sonar (poor visibility
imagery).
o 2 responders/transponders .
o Depth sensor.
• Crane Capacity
o 45 tonne (active heave compensated
preferred).
• Control (remotely operated)
o 4 x Thrusters (Sub Atlantic SA-420),
release actuators and sensors enabling
the frame to operate as an ROV.
• Vehicle Dimensions & Design Lift
o Vehicle Frame 6m x 3m x 1.2m.
o Designed Lift Capability.
o 3 x Concrete Mattresses, Size: 6m x 3m x
0.30m.
MDS3 Operating Limits
www.offshoremm.com
Parameter Condition
Sea State 4-5
Significant Wave Height 2.5m
Wind 30 kt
Current 3 kt
Weather
No. of Mattresses Minimum Water Depth
1 4.0m
2 5.0m
3 6.0m
Water Depth
No. of Mattresses Crane Capacity (Te)
1 25
2 35
3 45
Crane Requirements:
MDS3 Summary
MDS3 Delivers a cost effective solution to market.
MDS3 Is an efficient deployment system that delivers time savings to project
schedules.
MDS3 Does not require ROV support, further reducing mobilisation time and freeing
up
vessel back deck space.
MDS3 Delivers a positive impact to QHSE as divers are not required.
MDS3 Using common design control system and materials, improves asset
management
and common maintenance practices.
www.offshoremm.com
MDS3
Thank You All For Your Time
Business Development Team
1010 Cambourne Business Park, Cambourne,
Cambridgeshire, CB23 6DP, UK
Tel: +44 (0) 844 921 0001
Mob: +44 (0) 774 756 0582
Web: www.offshoremm.com
www.offshoremm.com
Thank YouImage courtesy of Subsea 7
For more information please contact:
+44(0)845 505 3535
Or visit
www.subseauk.com
Championing the UK Subsea
Sector across the World