weir minerals méxico - · pdf fileweir minerals méxico ... eff = 20.3 % npshr =...

Weir Minerals Division

Weir Minerals México

MINERA MEXICO S.A. DE C.V.

Manual Bomba Galigher Mod.

3SA 35160UU3SA 35160UU

Pedido No: 110030-P004

Serial No: MDS 42644/42645Serial No: MDS 42644/42645

No. TAG: 39-BP-007/008

ExcellentMineralsSolutions

General Information

Proposal #: 1111-132-RNTCustomer M3 Mexicana, S. de R.L. de C.V.Project: Moly Plant 76,000 MTPD Copper Concentrator No. 1Contact: Caliope Valencia / Project BuyerDate:Total Items: 7

Equipment Information Arrangement VT: Vertical Down

ITEM: 1TAG Nº: 39-BP-007/008Description:Selected Model: 3SA35360RCSuction Flange: -Discharge Flange: 3"Impeller Diameter: 11 inCurve N°: C4-5031/AEquipment Qty: 2

Operational ValuesFluid: FrothDesign Flow: 247.4 gpmTDH Slurry Design: - ft AccessoriesTDH Water: 73.0 ft Other:Slurry Density: 1.27 Base Include Yes, IncludedTemperature: 45.0 ºC Base Material Structural Steel, ASTM A29-93 G 1030Viscosity: cP Protections Yes, Includes ASTM A29-93 G 1030% Solid Weight: 27.9 %d50: 75 microns CouplingAltitude 1645 maslEfficiency: 31.8 % Coupling include Yes, IncludedHR - Coupling type Pulleys and BeltsER -BHP Max. 22.40 Note. Seal SystemPump rpm 1436Tip Speed: 68.92 ft/seg Seal Type -Discharge Press: - psi (each-total) Required Water -In Serie: 0 each Max Flow Water Seal - gpmSuction Velocity - m/s Min Flow Water Seal - gpmDischarge Velocity - m/s Pressure Water Seal - psiFroth Factor 2.0

*: 15 psi additional to discharge pressureMaterials Electric MotorPintura: Epoxic Heavy DutyCasing D20-ASTM A536-84 G 65-45-12 Include Motor: Yes Brand US MotorsCasing Liners Natural Rubber R55 Voltage 230/460 V Norm NEMA BImpeller A05, ASTM A532-93a G IIIA Phases 3 Ph IP 55Impeller Liners High Cr, ASTM A532-93a G IIIA Frecuency 60 Hz RPM 1800Eje: Hot Roller Steel, SAE 1045 Service Factor 1.15 Frame 286TShaft Cover SS316 / ASTM A743 G CF8M Poles 4 Include VFD No

Motor Power 30 HP Suitable for VFD YesTest and Quality Control Start Method VDFHidroestatic Yes, Included Enclosure TEFCDynamic Yes, Included Motor available to 1810 maslPerformance Not IncludedCertificate Curve Not Included Power Transmision Note: Pulleys and Velts are Refferential Only

Documents and Drawings Type Pulleys and BeltsCertificate Drawing With purchase order Brand MartinsSprocket or similarPart List Drawing With purchase orderOperation Manual With purchase order Ratio 1.25Part List With Proposal Motor Pulley - AproxBrochure With Proposal Pump Pulley - Aprox

Belts - AproxWeight Note: Values are aproximation only

Motor Shaft - AproxPump Weight 2342 Lb Pump Shaft - AproxMotor Weight 558 Lb N° Velts - AproxTotal Weight 2900 Lb

Notes: BHP Max is considered at BEPDuty point it is not recommended beyond the BEP

25 de noviembre de 2011

Moly Rougher Concentrate Pump

Weir Minerals Mexico

Data Sheet

5V de 5.5" SDS 5V de 6.7" SK 5VX-600

3

SDS 1 7/8 SK 54MM

20

40

60

80

100

120

140

160

180

200

50 100 150 200 250 300 350 400 450 500 550 600

EF

FIC

IEN

CY

1000 rpm

1200 rpm

1400 rpm

1600 rpm

1800 rpm

2000 rpm

2100 rpm

20%25%

30%35%

35

40%

40

30%

25%

FrothFlow = 247.4 usgpmTDH = 73 ftSpeed = 1436 rpmEff = 31.8 %NPSHr = - ftBHP = 18.21 HPSm = 1.27

SlurryFlow = 123.7 usgpmTDH = 44.0 ftSpeed = 1078 rpmEff = 20.3 %NPSHr = - ftBHP = 8.5 HPSm = 1.27

Proposal#: 1111-132-RNTProject Name: Moly Plant 76,000 MTPD Copper Concentrator No. 1Inquiry No.: 110030-P004Item: Moly Rougher Concentrate PumpTag No. 39-BP-007/008

Maximum RPM for Rubber Impeller is 1736 RPM

Hea

d,

H (

ft)

Flow Rate, Q (usgpm)

Vertical Pump 3 5000CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (ANSI/HI 1.6-2000 Centifugal Pump Test Standard unless otherwise specified). For media other than water, corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.

Pump3''Discharge

© 11/2011 Weir Minerals North AmericaAll Rights Reserved

TYPICAL PUMP PERFORMANCE CURVE

C4-5031/A

Impeller11''Vane øMaterialPart No



C4-5031/A

Frame (Rating - HP)

Max Pump SpeedPump Length

(Inches)Drives

No 2 No 3 No 4

24 1700

36 1700 2100 2100

48 1700 2100 2100

60 1200 1700 2100

72 1400 2100



C4-5031/A



C4-5031/A

Liner (Norm Max r/min)2100Unlined



C4-5031/A



C4-5031/A

Curve1RevisionARevision NotesJul 96Issued



C4-5031/A

��

��

��

� ��

��

��

��

��

��

��

��

��

��

��

��

��

��

� ��

��

��

MD

S 42644 / MD

S 42645

06/15/2012

Equipment Parts ListModel... 3SA35160UDesc... 3SA35100X60 GAL VERT 566 Effective Date... 06/15/2012Drawing... SEE CO FOR DRWG

Item No. Part Number Description Drg No. Matl Qty Unit Weight

NPLW81551 IMPORTANT TAG, INITIAL STARTUP A381551_01 1 0.4 NPL1989C22 FS NAMEPLATE WARMAN SERIAL # A46-1989_06 1 0 NPL389912C22 FS WARMAN ROTATION TAG A389912_01 1 0 SB73C22 WARNING TAG HAZARDOUS BURSTING A380734_02 1 0

0077 ZBSG47-3439 BEARNG SHFT GRD 4" 5000 2PC=1 47-3439_01 E02 1 1 0078 U6-11-Z FS 3/8" FLAT WASHER GR5 A15237_35 2 0.2 0078 U6H2-6V FS 3/8-16X1-1/2"HH SETSCREW A15237_35 2 0.2 0078 V4429 FS WASHER,LOCK 3/8 MEDIUM E69 2 0.1 0091 NPL389912C22 FS WARMAN ROTATION TAG A389912_01 1 0 0201 24004 BEARING COLUMN, #3 D3SRA5002-1_04 002 1 240 0202 22192 BASE,BEARING COLUMN,#3 V-DRIVE D3SRL5002-2_04 008 1 84 0203 24028 CAP,LOWER BEARING, #3 D3SRA5002-3_03 008 1 11 0204 48913 SLINGER, #3 C3SRA5002-4_03 1 3 0205 V1714 FS FITTING,GREASE ALE 1610-BL 131 1 0 0207 05743 BEARING,TPR ROLLER #90030 TIM 1 7.7 0210 05184 LOCKWASHER, TW-114 1 0.1 0212 09014 O-RING, PARKER 2-353 613 1 0 0213 05170 SEAL,LIP GARLOCK 53 X 2321 1 0.4 0214 05501 SEAL,LIP CHEKSEAL #9155-0065 613 1 0 0215 V0360 FS SCR,HEX 1/2-13UNCX1-3/4LG E69 12 1 0215 V4405 FS WASHER,LOCK 1/2 MEDIUM 131 12 0.1 0216 V0606 FS SCR,HEX 5/8-11UNCX2-1/4LG E69 6 1 0216 V4441 FS WASHER,LOCK 5/8 MEDIUM 131 6 0.1 0217 24053 SEAL RING, #3 A3SRA5002-17_01 120 1 2 0218 05750 BEARING,CYL ROLLER #NU 411 1 5.7 0219 24054 CAP,UPPER BEARING, #3 D3SRA5002-19_04 008 1 13 0220 05502 SEAL,LIP CHKSEAL#9155-0075-981 613 1 0 0222 05519 SEAL,LIP NATIONAL #472015 1 0.1 0223 05596 FITTING,RELIEF ALEMITE #47200 1 0 0224 09017 O-RING, PARKER 2-254 613 1 0 0225 48181 V-RING, C/R #400550 VR1-R 613 1 0 0226 V1727 FS FITTING,GREASE ALE #1649-B 1 0 0004 22259 SCREEN,LOWER, 3"-5000 D3SRA5004_02 566 1 4 0005 50883 SCREEN,UPPER, 4"-5000 D4SRB5005 566 1 5.2 0007 16429 CVR PLT 3"-5000/566 D3SRA5007_02 566 1 100 0010 16430 CSG 3"-5000/556 D3SRA5010_06 566 1 158 0009 V2640 FS NUT,HEX 3/8-16UNC 316SS 242 4 0.1 0009 V4384 FS WASHER,FLAT 3/8 316SS 242 4 0 0009 V4432 FS WASHER,LOCK 3/8 STD 316SS 242 4 0.1 0011 V2631 FS NUT,HEX 3/4-10UNC 316SS 242 5 0.1 0011 V4426 FS WASHER,LOCK 3/4 STD 316SS 242 5 0 0012 V0477 FS SCR,HEX3/4-10UNCX3-1/2 316S 242 13 1 0012 V4426 FS WASHER,LOCK 3/4 STD 316SS 242 13 0 0025 V0600 FS SCR,HEX 5/8-11UNCX2-1/2LG E69 2 0.1 0025 V2649 FS NUT,HEX 5/8-11UNC E69 2 0.1 0025 V4366 FS WASHER,FLAT 5/8 STL USS 131 4 0.1 0025 V4441 FS WASHER,LOCK 5/8 MEDIUM 131 2 0.1 0029 V2592 FS NUT,HEX 1-1/2-6UNC GR5 BLK E69 6 0.1 0044 V2640 FS NUT,HEX 3/8-16UNC 316SS 242 4 0.1 0044 V3729 STUD,3/8-16UNCX2 LG 316SS A25SRA324_05 242 4 1 0044 V4384 FS WASHER,FLAT 3/8 316SS 242 4 0 0044 V4432 FS WASHER,LOCK 3/8 STD 316SS 242 4 0.1 0093 V4399 FS WASHER,LOCK 1-1/2 MEDIUM 3 0.1 0001 21555 PEDESTAL, 3"-5000 X 60"LG PUMP D3SH_5001_08 104 1 513 0026 21664 PIPE,DISCHARGE,3" X 60"LG PUMP D3SA_5026_04 521 1 84 0206 22236 SHAFT, #3 DRIVE X 60"LG PUMP D3SRK_5002-6_02 535 1 206 0221 24056 FLINGER, #3 540 A3SRA5002-21_02 540 1 2 0003 16428 IMPELLER, 3"-5000 D3SRK5003_01 566 1 20 0046 24369 WASHER,IMPELLER,TEFLON A35SRA1146_01 452 1 0.1

*** Prices are FOB shipping point and are subject to change without notice ****** Prices are in US Dollars ***

Page 1 of 1

6/15/2012http://wsi/Sales/PartsListDisplay.jsp?printable=true&itnbr=3SA35160U

MOTORES

TRIFASICOS CARACTERISTICAS DE OPERACIONTIPO ELT, ELT4

CORRIENTE EN PAR A TENSION PLENA

VELOCIDAD EFICIENCIA (%) FACTOR DE POTENCIA (%) AMPERES PAR A A ROTOR

R,P,M, CARGA BLOQUEADO PAR

CP SYN,CARGA PLENA

CARGA PLENA

3/4 CARGA

1/2 CARGA

CARGA PLENA

3/4 CARGA

1/2 CARGA

PLENA (LB-FT)

(ARRANQUE) MAXIMO

CODIGO

1 1800 1765 85.5 84.5 81.3 78 70 57 3.0 300 320 M 143T1 1200 1160 82.5 81.9 78.6 68 59 46 4.5 240 300 K 145T

1.5 3600 3540 84.0 83.2 79.8 78 69 57 2.2 350 410 M 143T1.5 1800 1750 86.5 86.8 85.0 79 72 59 4.5 300 400 K 145T1.5 1200 1170 87.5 86.9 84.5 68 59 47 6.7 190 280 J 182T2 3600 3525 85.5 85.7 83.3 82 75 62 3.0 360 400 L 145T2 1800 1745 86.5 87.1 85.8 83 77 64 6.0 260 340 J 145T2 1200 1170 88.5 88.6 86.9 72 64 51 9.0 200 300 L 184T3 3600 3500 86.5 86.4 84.4 82 76 65 4.5 310 320 K 182T3 1800 1775 89.5 88.5 85.8 75 67 54 8.9 320 400 M 182T3 1200 1165 89.5 89.5 88.0 74 68 56 13.5 260 360 K 213T5 3600 3535 88.5 88.6 86.7 85 80 68 7.4 450 530 N 184T5 1800 1770 89.5 89.2 87.6 78 71 58 14.8 300 380 L 184T5 1200 1170 89.5 89.6 88.2 75 69 57 22.4 250 350 J 215T

7.5 3600 3525 89.5 90.0 88.7 92 89 81 11.2 290 315 K 213T7.5 1800 1765 91.7 91.6 90.5 82 78 67 22.3 240 290 J 213T7.5 1200 1185 91.0 90.6 88.6 74 67 54 33.2 320 350 K 254T10 3600 3535 90.2 90.4 89.3 91 88 80 14.9 300 335 J 215T10 1800 1770 91.7 91.7 90.4 82 77 66 29.7 230 280 H 215T10 1200 1180 91.0 90.8 89.2 77 70 58 44.5 290 330 J 256T15 3600 3540 91.7 91.8 90.5 87 85 77 22.3 240 250 G 254T15 1800 1775 92.4 92.0 90.7 88 84 76 44.4 380 440 K 254T15 1200 1185 91.7 91.2 89.0 79 73 61 66.5 470 380 L 284T20 3600 3540 91.7 92.4 91.7 89 88 82 29.7 230 260 F 256T20 1800 1775 93.0 92.7 91.4 88 84 76 59.2 380 450 L 256T20 1200 1185 91.7 91.1 89.1 80 74 63 88.6 380 320 L 286T25 3600 3555 92.4 92.4 91.3 86 82 74 36.9 260 300 H 284TS25 1800 1780 93.6 93.1 91.6 82 76 66 73.8 380 420 L 284T25 1200 1190 93 0 93 3 92 4 80 75 65 110 3 230 240 G 324T

2.4

2.7

2.6

3.0

1.4

1.7

2.1

2.1

6.7

7.0

8.5

9.3

4.0

4.2

4.2

6.2

17.6

17.3

19.5

22.9

10.4

11.4

12.5

13.4

31 5

22.9

25.5

29.5

30.5

Frame

460 VOLTS

CARGE PLENA% DE CARGA PLENA

25 1200 1190 93.0 93.3 92.4 80 75 65 110.3 230 240 G 324T30 3600 3540 91.7 92.0 91.2 87 85 80 44.5 250 300 G 286TS30 1800 1780 93.6 93.0 91.3 80 73 61 88.5 370 390 L 286T30 1200 1190 93.0 93.3 92.6 82 78 69 132.4 230 240 G 326T40 3600 3552 92.4 93 92.7 92 91 88 59.1 145 200 G 324TS40 1800 1780 94.1 94.7 94.3 88 86 78 118.0 240 270 G 324T40 1200 1192 94.1 94.2 93.5 82 78 68 176.2 180 210 G 364T50 3600 3552 93.0 93.7 93.5 92 92 89 73.9 145 200 G 326TS50 1800 1781 94.5 95.1 94.9 88 85 78 147.4 250 270 G 326T50 1200 1191 94.1 94.3 93.7 83 80 71 220.5 170 200 G 365T60 3600 3562 93.6 94.1 93.8 92 91 87 88.5 125 200 G 364TS60 1800 1786 95.0 95.6 95.3 88 87 80 176.4 140 200 G 364T60 1200 1192 94.5 94.4 93.7 82 78 68 264.4 180 200 G 404T75 3600 3560 93.6 94.3 94.2 92 91 89 110.6 120 200 G 365TS75 1800 1787 95.4 95.8 95.5 88 86 80 220.4 150 210 G 365T75 1200 1191 94.5 94.9 94.4 82 79 70 330.7 140 200 G 405T100 3600 3565 95.4 95.6 95.3 90 88 83 147.3 170 240 G 405TS100 1800 1785 95.4 95.9 95.7 91 89 84 294.2 220 230 G 405T100 1200 1192 95.0 94.9 93.9 80 75 65 440.6 190 200 G 444T125 3600 3578 95.0 95.3 95.1 92 90 86 183.5 140 260 G 444TS125 1800 1788 95.4 95.8 95.7 90 89 85 367.2 175 210 G 444T125 1200 1192 95.4 95.6 95.3 80 77 67 550.8 190 200 G 445T150 3600 3578 95.0 95.3 95.2 92 91 86 220.2 160 270 G 445TS150 1800 1788 95.8 96.2 96.1 91 90 86 440.6 180 200 G 445T200 3600 3578 95.4 95.8 95.7 93 92 88 293.6 150 250 G 447TS200 1800 1790 96.5 96.7 96.2 89 87 81 586.8 170 200 G 447T250 3600 3579 95.8 96.2 96.1 93 92 89 366.9 180 270 G 447TS250 1800 1788 96.2 96.6 96.5 91 90 85 734.3 160 200 G 447T

31.5

35.2

37.5

37.0

56.0

60.0

65.0

67.0

44.0

45.0

48.5

55.0

267.0

136.0

153.0

161.0

161.0

109.0

108.0

123.0

134.0

211.0

218.0

263.0

72.0

82.0

84.0

91.0

MOTORES

TRIFASICOS CARACTERISTICAS DE OPERACIONTIPO ELT, ELTM, ELTT, ELT1

CORRIENTE EN PAR A PLENO VOLTAJE

VELOCIDAD EFICIENCIA FACTOR DE POTENCIA AMPERES PAR A A ROTOR

R.P.M. % % 230 VOLTS PLENA BLOQUEADO PAR

H.P. SYN.PLENA

CARGAPLENA CARGA

3/4 CARGA

1/2 CARGA

PLENA CARGA

3/4 CARGA

1/2 CARGA PLENA CARGA

CARGA DE VEL.

(ARRANQUE) MAXIMO

CODIGO1 1800 1755 82,5 81,0 76,8 75,0 66,0 53,0 3.0 3.0 295 310 L

1 1200 1155 80,0 79,7 76,8 73,0 65,0 52,0 3.2 4.5 180 290 H

1.5 3600 3500 82,5 81,4 77,5 87,0 81,0 72,0 4.0 2.3 275 320 K

1.5 1800 1745 84,0 83,2 80,0 79,0 71,0 59,0 4.2 4.5 265 370 K

1.5 1200 1175 85,5 84,2 80,5 72,0 63,0 49,0 4.6 6.7 255 350 K

2 3600 3505 84,0 83,8 81,4 87,0 82,0 71,8 5.2 3.0 280 325 K

2 1800 1735 84,0 84,0 82,0 82,0 76,0 65,0 5.4 6.1 240 330 J

2 1200 1165 86,5 87,1 85,8 74,0 67,0 55,0 5.8 9.0 210 270 H

3 3600 3510 85,5 84,8 82,1 86,0 80,0 71,0 7.6 4.5 220 280 J

3 1800 1745 87,5 87,3 85,1 82,0 76,0 64,0 7.8 9.0 260 380 K

3 1200 1170 87,5 86,9 84,3 76,0 68,0 56,0 8.4 13.5 230 350 K

5 3600 3500 87,5 87,8 86,3 87,0 85,0 75,0 12.4 7.5 225 280 H

5 1800 1735 87,5 88,7 86,9 86,0 81,0 70,0 12.4 15.1 250 320 J

5 1200 1155 87,5 88,4 87,2 82,0 76,0 66,0 13.2 22.7 190 250 H

7.5 3600 3500 88,5 89,0 88,2 92,0 89,0 83,0 17.2 11.3 220 350 G

7.5 1800 1750 89,5 90,2 89,5 87,0 84,0 75,0 18.0 22.5 200 280 H

7.5 1200 1180 89,5 89,7 88,4 86,0 82,0 73,0 18.4 33.4 260 220 G

10 3600 3495 89,5 90,3 89,9 92,0 90,0 84,0 22.8 15.0 235 260 H

10 1800 1745 89,5 90,8 90,7 88,0 86,0 77,0 23.8 30.1 180 220 H

10 1200 1175 89,5 90,1 89,5 85,0 81,0 73,0 24.6 44.7 255 270 G

15 3600 3540 90,2 90,4 89,4 86,0 82,0 74,0 36.4 22.3 230 240 F

15 1800 1760 91,0 91,0 90,5 90,0 87,4 81,5 34.4 44.8 220 265 G

15 1200 1175 90,2 90,8 90,3 86,0 83,0 75,0 36.2 67.0 265 210 G

20 3600 3540 90 2 91 1 90 9 87 0 85 0 79 0 47 8 29 7 235 260 F

% DE PLENA CARGA

20 3600 3540 90,2 91,1 90,9 87,0 85,0 79,0 47.8 29.7 235 260 F

20 1800 1755 91,0 91,9 92,1 91,0 89,0 85,0 45.4 59.9 220 240 F

20 1200 1175 90,2 91,0 90,3 86,0 84,0 76,0 48.2 89.4 250 210 G

25 3600 3525 91,0 91,8 91,5 87,0 86,0 79,2 59.0 37.2 260 230 G

25 1800 1760 92,4 93,2 93,2 91,0 89,0 84,0 56.0 74.6 230 230 F

30 3600 3535 91,0 91,3 90,5 88,0 86,4 81,5 70.2 44.6 245 290 F

30 1800 1755 92,4 93,3 93,4 92,0 90,0 85,0 66.4 89.8 235 230 G

Model Number

Catalgoue Number Type HP P RPM kW Frame

Nominal efficiency

Minimal guaranteed efficiency Enclosure Phases S.F. Code Design Hz Class RPM Volts

Full load amps @ S.F.=1,0

DE bearing

NDE bearing

EV95 ELTA32P1D ELT 1.5 2 3600 1.119 143T 84.0 81.5 TEFC 3 1.4 M B 60 F 3540208-

230/460 4,3-4,2/2,1 6205 2Z 6205 2Z 25.7

EV98 ELTA2P1D ELT 2 2 3600 1.492 145T 85.5 82.5 TEFC 3 1.4 L B 60 F 3525208-

230/460 5,4-5,4/2,7 6205 2Z 6205 2Z 26.9

EW02 ELTA3P1D ELT 3 2 3600 2.238 182T 86.5 84.0 TEFC 3 1.4 K B 60 F 3500208-

230/460 8,7-8,0/4,0 6306 2Z 6306 2Z 36.7

EW05 ELTA5P1D ELT 5 2 3600 3.730 184T 88.5 86.5 TEFC 3 1.4 N A 60 F 3535208-

230/460 13,2-12,4/6,2 6306 2Z 6306 2Z 32.8

EW08 ELTA7P1D ELT 7.5 2 3600 5.595 213T 89.5 87.5 TEFC 3 1.3 K A 60 F 3525208-

230/460 18,6-17,0/8,5 6308 2Z 6306 2Z 45.5

EW11 ELTA10P1D ELT 10 2 3600 7.460 215T 90.2 88.5 TEFC 3 1.3 J A 60 F 3535208-

230/460 25,2-22,8/11,4 6308 2Z 6306 2Z 51.4

EW14 ELTA15P1D ELT 15 2 3600 11.19 254T 91.7 90.2 TEFC 3 1.3 G B 60 F 3540208-

230/460 38,8-35,2/17,6 6309 2Z 6309 2Z 65.6

EW17 ELTA20P1D ELT 20 2 3600 14.92 256T 91.7 90.2 TEFC 3 1.3 F B 60 F 3540208-

230/460 50,5-45,8/22,9 6309 2Z 6309 2Z 47.9

EW20 ELTA25P1DS ELT 25 2 3600 18.65 284TS 92.4 91.0 TEFC 3 1.2 H A 60 F 3555208-

230/460 65,2-59,0/29,5 6311 2Z 6311 2Z 52.1

EW23 ELTA30P1DS ELT 30 2 3600 22.38 286TS 91.7 90.2 TEFC 3 1.2 G A 60 F 3540208-

230/460 77,2-70,4/35,4 6311 2Z 6311 2Z 57.8

EW26 ELTA40P1DS ELT 40 2 3600 29.84 324TS 92.4 91.0 TEFC 3 1.2 G B 60 F 3552 230/460 88/44 6312 6312 B (80K)





EW41 ELTA125P1DS ELT 125 2 3600 93.25 444TS 95.0 94.1 TEFC 3 1.2 G B 60 F 3578 460 134 6315 6315 B (80K)

EW44 ELTA150P1FS ELT 150 2 3600 111.9 445TS 95.0 94.1 TEFC 3 1.2 G B 60 F 3578 460 161 6315 6315 B (80K)



EV93 ELTA1P2D ELT 1 4 1800 0.746 143T 85.5 82.5 TEFC 3 1.4 M B 60 F 1765208-

230/460 2,9-2,8/1,4 6205 2Z 6205 2Z 25.5

EV96 ELTA32P2D ELT 1.5 4 1800 1.119 145T 86.5 84.0 TEFC 3 1.4 K B 60 F 1750208-

230/460 4,2-4,2/2,1 6205 2Z 6205 2Z 21.5

EV99 ELTA2P2D ELT 2 4 1800 1.492 145T 86.5 84.0 TEFC 3 1.4 J B 60 F 1745208-

230/460 5,6-5,2/2,6 6205 2Z 6205 2Z 30.9

EW03 ELTA3P2D ELT 3 4 1800 2.238 182T 89.5 87.5 TEFC 3 1.4 M A 60 F 1775208-

230/460 8,6-8,4/4,2 6306 2Z 6306 2Z 34.4

EW06 ELTA5P2D ELT 5 4 1800 3.730 184T 89.5 87.5 TEFC 3 1.3 L A 60 F 1770208-

230/460 14,3-13,4/6,7 6306 2Z 6306 2Z 48.4

Temperature

rise @

EW09 ELTA7P2D ELT 7.5 4 1800 5.595 213T 91.7 90.2 TEFC 3 1.3 J A 60 F 1765208-

230/460 20,4-18,6/9,3 6308 2Z 6306 2Z 43.5

EW12 ELTA10P2D ELT 10 4 1800 7.460 215T 91.7 90.2 TEFC 3 1.3 H A 60 F 1770208-

230/460 26,9-25,0/12,5 6308 2Z 6306 2Z 45.6

EW15 ELTA15P2D ELT 15 4 1800 11.19 254T 92.4 91.0 TEFC 3 1.3 K A 60 F 1775208-

230/460 36,6-34,6/17,3 6309 2Z 6309 2Z 46.1


230/460 48,6-45,8/22,9 6309 2Z 6309 2Z 35.6


230/460 64,6-61,0/30,5 6311 2Z 6311 2Z 41.2


230/460 79,5-75,0/37,5 6311 2Z 6311 2Z 51

EW27 ELTA40P2D ELT 40 4 1800 29.84 324T 94.1 93.0 TEFC 3 1.3 G B 60 F 1780 230/460 90/45 6312 6312 B (80K)





EW42 ELTA125P2D ELT 125 4 1800 93.25 444T 95.4 94.5 TEFC 3 1.2 G B 60 F 1788 460 136 6318 6318 B (80K)

EW45 ELTA150P2F ELT 150 4 1800 111.9 445T 95.8 95.0 TEFC 3 1.2 G B 60 F 1788 460 161 6318 6318 B (80K)

EW47 ELTA200P2F ELT 200 4 1800 149.2 447T 96.5 95.8 TEFC 3 1.2 G B 60 F 1790 460 218 6318 6318 B (80K)

???? ?????????? ELT 250 4 1800 186.5 447T 96.2 95.4 TEFC 3 1.2 G B 60 F 1788 460 267 6318 6318 B (80K)

EV94 ELTA1P3D ELT 1 6 1200 0.746 145T 82.5 80.0 TEFC 3 1.4 K B 60 F 1160208-

230/460 3,7-3,4/1,7 6205 2Z 6205 2Z 20.4

EV97 ELTA32P3D ELT 1.5 6 1200 1.119 182T 87.5 85.5 TEFC 3 1.4 J B 60 F 1170208-

230/460 4,8-4,8/2,4 6306 2Z 6306 2Z 28.9

EW01 ELTA2P3D ELT 2 6 1200 1.492 184T 88.5 86.5 TEFC 3 1.4 L B 60 F 1170208-

230/460 6,8-6,0/3,0 6306 2Z 6306 2Z 18.7

EW04 ELTA3P3D ELT 3 6 1200 2.238 213T 89.5 87.5 TEFC 3 1.4 K B 60 F 1165208-

230/460 9,2-8,4/4,2 6308 2Z 6306 2Z 28.8

EW07 ELTA5P3D ELT 5 6 1200 3.730 215T 89.5 87.5 TEFC 3 1.3 J B 60 F 1170208-

230/460 15,4-14,0/7,0 6308 2Z 6306 2Z 24.7

EW10 ELTA7P3D ELT 7.5 6 1200 5.595 254T 91.0 89.5 TEFC 3 1.3 K A 60 F 1185208-

230/460 22,0-20,8/10,4 6309 2Z 6309 2Z 23.7

EW13 ELTA10P3D ELT 10 6 1200 7.460 256T 91.0 89.5 TEFC 3 1.3 J A 60 F 1180208-

230/460 28,8-26,8/13,4 6309 2Z 6309 2Z 26.4


230/460 41,0-39,0/19,5 6311 2Z 6311 2Z 51.2


230/460 54,1-51,0/25,5 6311 2Z 6311 2Z 49.5

EW22 ELTA25P3D ELT 25 6 1200 18.65 324T 93.0 91.7 TEFC 3 1.3 G B 60 F 1190 230/460 63/31,5 6312 6312 B (80K)


EW28 ELTA40P3D ELT 40 6 1200 29.84 364T 94.1 93.0 TEFC 3 1.3 G B 60 F 1192 230/460 97/48,5 6313 6313 B (80K)





EW43 ELTA125P3D ELT 125 6 1200 93.25 445T 95.4 94.5 TEFC 3 1.2 G B 60 F 1192 460 153 6318 6318 B (80K)

(Document No. A392154_01)

VERTICAL PUMPS

Installationand OperationInstructions

®


Table of Contents

Introduction……………. ……………………………………………………..1

Safety Precautions……. . …………………………………………………….2

General Installation Recommendations ................................................. 3

Operating and Servicing Recommendations ......................................... 7

System and Pump Trouble Shooting ..................................................... 9

Ordering Parts………….. .................................................................... 10


IntroductionGaligher Vertical Pumps are rugged, cantilevered, centrifugal slurry pumps that can handle fluids with

abrasive solids, pulps, acids, chemical slurries, and froths with ease. These pumps can be furnished with abrasion resistant ELASTOGUARD® covered parts for long life, acid-proof parts for corrosion protection, or with metal construction for higher pressure and higher temperature service. Materials of construction can be mixed to provide unique arrangements of elastomer and metal for special application requirements.

The double-suction design and construction provides a thrustless impeller that will not air lock. A rugged heavy duty bearing assembly supports the shaft and bearings and is designed to provide dependable operation and long life.

A three point mounting and adjustment feature allows easy setting of impeller clearances while maintaining pump shaft and case alignment.

The discharge pipe terminates above the heavy-duty mounting plate to provide easy access for connections to external piping.

The Galigher Vertical Pumps can be furnished with special features and arrangements. Suction pipe extensions are available to allow moderate increase in sump depth operation. By adding proven submerged intermediate stabilizer bearings, operation at depths up to 25 feet is possible. Liquid level sensors and controls are available which will allow automatic operation. Weir Slurry Group, Inc. stands ready to assist in solving performance, operational, or maintenance problems that may be experienced.

For assistance call (608) 221-2261.

WarrantyLIMITED WARRANTY: Weir Slurry Group, Inc. warrants products of its own manufacture to be free

from defects in material and workmanship under normal use and service for a period of one year after the date of startup or eighteen months after shipment, whichever comes first. The company's obligation under this warranty is limited to repairing or replacing the defective parts without charge, F.O.B. its plant, or, at its sole option, returning the purchase price to the purchaser by crediting the purchaser's account or otherwise. The company reserves the option of requiring the return of the defective parts (transportation prepaid) if necessary to establish a claim. The foregoing warranty is the sole and exclusive warranty, expressed or implied, and there are no warranties which extend beyond the description on the face hereof including specifically but not limited to warranties of merchantability or fitness for a particular purpose.

The limited warranty shall not apply to machine work, labor charges or other expenses incurred on products later found to be defective, or for normal wear and tear, equipment or parts thereof which have been altered or repaired other than by Weir Slurry Group, Inc. representative, or damaged by improper installation or application, or subjected to misuse, abuse, neglect or accident.

Weir Slurry Group, Inc. will not approve or accept returns or back charges for labor, materials or other costs incurred by the Purchaser or others in modification, adjustment, service or repair of equipment furnished by Weir Slurry Group, Inc. unless such returns or back charges have been previously approved in writing by an authorized representative of Weir Slurry Group, Inc..

The foregoing warranty applies only to goods manufactured by Weir Slurry Group, Inc. With respect


to goods not manufactured by this company, Weir Slurry Group, Inc.makes no warranty expressed or implied and any warranties of merchantability or fitness for a particular purpose are expressly excluded and there are no other warranties which extend beyond the description herein presented.

For more detailed information concerning the limited warranty and any remedy between parties refer to Terms and Conditions of Sale.


Safety PrecautionsCentrifugal pumps can be dangerous if used improperly. Disregarding any of the

following precautions may result in a pump which does not function properly and which could cause damage or injury. Operation and maintenance instructions must be read before starting the pump.

The following list is not comprehensive, but is provided as examples of actions that can damage a pump and cause injury.

1. Check motor rotation before installing belts or couplings. Pump must rotate in the direction indicated on the pump and equipment tags.

2. Do not work on a pump unless the drive system is locked out and the pump is disconnected from the drive system.

3. Do not operate a pump when the bearing temperature measured on the outside of the housing exceeds 220° F.

4. Do not continue to operate a pump when there are indications of internal rubbing, binding or knocking.

5. Do not operate a pump with the belt or coupling guard removed.

6. Do not operate the pump with the discharge line restricted or plugged or against a closed or partially closed discharge valve.

7. Do not start a pump which is “windmilling” in reverse direction due to back flow through the pump.

8. Do not insert fingers, hands, arms, legs or any other objects into the rotating components of the pump or motor. Loose clothing should not be worn when working with rotating equipment.

9. Wear parts should be inspected regularly to prevent damage to other components and to avoid personal injury. Insure that all wear parts are in good working order. Worn parts should be replaced with new O.E.M. parts.

10. Do not weld attachments to the pump.

11. When the top screen of the vertical pump is exposed while pumping, it is normal for splashing of the sump fluid to occur. Proper splash protection should be provided.

12. Lubrication water, when required, must be turned on before starting the pump.

13. Do not operate the pump if solids have settled in the casing and the rotating element does not turn freely.

14. Check all fasteners to insure they are the proper material, properly sized and tightened to the torque ratings of the fasteners and/or specifications.

15. Do not apply heat to the impeller to assist in removing it from the shaft.


For maximum safety and reliability, use only genuine Galigher pump replacement parts. Only Galigher pump parts meet all original manufacturing specifications. ELASTOGARD proprietary rubber compounds insure maximum abrasion and corrosion resistance.

The use of non-Galigher pump parts in the Company's products is not authorized, and may result in voiding the Company's factory warranty and in providing factory service support. Further, the Company disclaims product liability for any product in which non-Galigher pump parts are used.


General Installation RecommendationsInspection Upon Arrival

Your pump has been carefully inspected prior to shipment to insure that it meets your requirements. Please inspect the pump upon arrival for any damage, which may have occurred during shipment. Report any damage immediately to the carrier. Leave all shippping covers and shaft blocking attached until ready for installation.

Spare parts should be inspected with equal care for shipping damage. Storage locations for rubber components should be made in cool shaded areas away from electrical equipment to extend shelf life as long as possible.

Pump Location

Select the pump location so that the unit is accessible for inspection during operation and during maintenance operations involving removal and disassembly.

Piping

A check valve and a gate valve are often installed in the discharge line. The check valve is used to prevent fluid from flowing back through the pump while it is shut down. The gate valve blocks the discharge line during maintenance.

When rigid discharge piping is used, caution should be exercised so that external stresses are not applied to the pump discharge flange from mis-alignment, lack of support, or vibration.

It is recommended that an expansion joint and independent pipe support be used so that the pump will not have to support the weight of the discharge piping.

It is recommended that provisions be made to supply clear water to allow flushing out the casing and piping after pumping settling type solids.

Mounting Instructions

Heavy-duty mounting plates are furnished on all Galigher Vertical Pumps. These pumps may be mounted on tanks, sumps, barges, or floats (with motor properly electrically grounded). The pump should be firmly mounted on a level mounting plate or crossbeams and should not rest on the pump casing or screen. Minimum recommended sump dimensions for proper operation are shown below in Table 1 on next page.


PUMPSIZE

MINIMUMSUMPDIMENSION*

MINIMUM SUMPDIMENSION WITHFLOAT CONTROL

1 ½ 16 x 16 20 x 17 2 ½ 24 x 22 24 x 30 3 ½ 27 x 27 27 x 30 4 48 x 32 48 x 32 6 56 x 35 56 x 35 8 42 x 42 42 x 44

*Allow 2” for minimum clearance between sump bottom and bottom of pump.

TABLE 1

V-Belt Tension

V-belts are not installed at the factory when the pump is shipped. Motor direction of rotation must be checked before the V-belts are put on the sheaves. Use a straight edge to align sheaves horizontally. V-belts should then be adjusted so that the belts have from ½” to ¾” play when depressed midway between sheaves. Excessive belt tension will cause unnecessary load on the bearings and excessive belt wear.


Coupling Alignment

When a direct-connected motor is used, alignment between the motor and the pump must be maintained for extended life and reliable service. After checking the motor direction of rotation, install and align the coupling using the following procedure.

Check parallel and angular misalignment by measuring the dimensions shown on the sketch, Figure 1. Table 2 shows maximum allowable limits for the Woods type couplings. For other types of couplings, follow the manufacturer's recommendations.

COUPLINGSIZE

"A"MAX

"B" MINUS "C"MAX

"G"REF

06 .015 .070 7/8 07 .020 .081 1 08 .020 .094 1-1/8 09 .025 .109 1-7/16 10 .025 .128 1-5/8 11 .032 .151 1-7/8 12 .032 .175 2-5/8 13 .040 .195 2-11/16

TABLE 2

Lower Screen Suction Extensions

When replacing or adding a lower screen suction extension, the connection between the pump casing and the flange on the suction extension MUST BE AIR TIGHT. Always apply a coat of Silastic 732 RTV sealant on mating surfaces of acid-proof and abrasion-resistant models. Use the gasket provided on hard iron or alloy pumps. Tighten nuts and bolts evenly. See Figure 2.


Controls

All Galigher Vertical Pumps can be controlled by a manual motor starting switch or by automatic liquid level controls with either a float, probe, or mercury switch. Probe type level controls are recommended for pumps longer than 6 feet.

Minimum submergence required for Galigher Vertical Pumps to start pumping liquid is 3” above the upper screen. These pumps will continue pumping until liquid is pumped down to the lower screen, although the capacity will be slightly reduced when the liquid level is below the upper screen.

Probe Type Level Control

A probe type level control shown in Figure 3 consists of probes, probe housing and control box and is assembled in the following manner.

1. Screw the probe housing into the threaded opening provided on the mounting plate. After installing the probe housing, screw the probes in the bottom of the housing. Two probes are used for hard iron and abrasion-resistant pumps and three probes for acid-proof pumps for off/on control only. Additional probes may be used for other functions.

2. Cut one probe to desired depth where the pump is to start operating and one probe to the depth where the pump is to shut off. (Note: The third probe on acid-proof pumps is the electrical ground.)

3. Install the necessary wiring from the probe housing to the motor control box. The control box is usually mounted remotely from the pump.

��

��

��

��


Float Type Level Control

To assemble the float type level control, follow the procedure listed below referring to the drawings shipped with the pump and Figure 4. DO NOT USE A FLOAT TYPE LEVEL CONTROL ON PUMPS LONGER THAN 84”.

1. Secure the switch bracket (1) float switch (7) and float rod guide (3), if provided, to the pump mounting plate.

2. Screw the float rod (6) into the float ball (2).

3. If the ball and rod are rubber covered (acid-proof), apply Silastic 732 RTV sealant to the joint between the ball and rod to insure an acid-proof seal.

4. Slip the float rod up through the rod hole in the mounting plate or guide and put the lower set collar (5) over the top of the rod (6). Push the rod through the clamp on the float switch arm and slip the upper collar (5) over the rod.

5. Adjust the ball to the position desired for the pump to shut-off, and set the upper collar securely just above the float switch arm.

6. Raise the ball to the position desired for the pump to start-up and set the lower collar securely just below the float switch arm. Be sure the float switch is tripped "off" by the upper rod collar before the lower rod collar hits the mounting plate.

7. Install the necessary wiring from the float switch to the motor controls in accordance with the Float Switch Assembly Drawing furnished with the pump.


FIGURE 4

NOTE: Installation sketch, Figure 4, shows a setup for single pump operation only. For controls for multiple pump operation or alarm incorporation, refer to the wiring schematic provided with the pump.


Operating And Servicing RecommendationsPre-Starting Recommendations

1. Visually check all main and auxiliary piping to insure that all connections have been properly made.

2. Check voltage, fuse size, starter, heater amperage ratings and frequency of the electrical supply against the motor nameplate.

3. Visually inspect all the electrical connections to the motor and the control circuit.

4. Check to be sure that the wood blocking has been removed between the pump shaft and the support tubes and that the upper screen is secured to the coverplate.

5. With the motor disconnected from the pump assembly, check the motor direction of rotation by momentarily starting the motor. Direction of rotation must be as shown on the name-tag on the pump (clockwise looking toward the impeller from the motor end of the shaft).

CAUTION: STARTING AND RUNNING THE PUMP BACKWARD WILL CAUSE DAMAGE TO INTERNAL PARTS.

6. All pumps have been properly greased before shipping. For initial start up and subsequent servicing, we recommend using a superior general purpose grease with good high temperature characteristics such as TEXACO REGAL AFB-2, CHEVRON EP-2 or equal for the pump bearings, seals and motors.

Start Up Recommendations

1. Visual inspection should be made of the pump and its installation before starting. Check that all mounting supports, external nuts, bolts and fittings are secure, and that the discharge piping is tight and secure.

2. It is normal to have the discharge valve 90% closed when the pump is started since much less horsepower is required under these conditions.

DO NOT OPERATE THE PUMP IN A RESTRICTED FLOW CONDITION FOR LONGER THAN NECESSARY.

3. All flow, pressure and temperature gauges should be monitored to insure that the pump is operating within specified limits. If the bearing column temperatures are monitored, they should not exceed 220° F.

General Operating Instructions

1. The unit should always be started under the lowest possible load. This is usually accomplished by starting with the discharge valve 90% closed. This is especially important when two pumps are operated in parallel or when switching to a standby unit.

2. Automatic level controls should be set to start the unit when the liquid is at least 3 inches above the upper inlet screen.

3. Do not start operating the pump while it is "windmilling" backwards from fluid running back through the pump case from the discharge line.


4. Flush out the pump with clear fluid whenever possible prior to shut down to reduce solids settling problems that could load up the impeller on startup.

5. Completely drain the pump lines and sump, if the possibility exists of freezing while not operating.

6. The pump must never be submerged above the mounting plate as serious damage to both the motor and bearing assembly could result. If submerged, the pump bearing assembly should be disassembled, cleaned, the bearings repacked with fresh grease, and the motor checked out before further operation.


MotorIt is recommended that the motor be well ventilated when in operation. Please refer to the motor manufacturer for recommended service instructions.

Periodic ServicingThe following table contains recommended service checks, which should be performed on a periodic basis.

PERIOD STARTUP

EVERYWEEK

EVERYMONTH

Head X X Flow X X Temperature X X Visual X X Noise X X Vibration X X Grease Bearings X X


System and Pump Trouble ShootingThe following table is provided to aid the operator in finding and correcting pump and system malfunctions.

PROBLEM POSSIBLE CAUSEFailure To Deliver Liquid Insufficient pump speed

Discharge head requirement too high Impeller or suction strainer plugged Wrong direction of rotation Discharge valves not opened Air leaking in suction extension Discharge piping plugged

Motor Runs Hot Low system head causing excessive flow Fluid specific gravity too high Fluid viscosity too high Improper impeller adjustment Speed too high Defective motor Lack of motor ventilation Low motor voltage

Insufficient Capacity and Pressure Speed too low System head higher than pump rating Impeller or suction strainer partially plugged Wrong direction of rotation Discharge pipe partially plugged Froth or air in fluid Mechanical defects:

Casing worn Impeller worn or damaged

Pump Vibrates or Is Noisy Misalignment of motor coupling Pump mounting plate not anchored Impeller partially plugged-unbalanced Mechanical defects in pump or motor:

Shaft bent Rotating elements out of balance Worn bearings

Discharge pipe not anchored Loose bolts or belt guard Sheaves not aligned or balanced Pump operating at no flow


Ordering PartsSeveral copies of the Installation, Operation and Maintenance Manual are provided with

each pump. A general assembly drawing and bearing column assembly drawing with detailed descriptions of all of the pump components are provided with every pump shipped and should be used in conjunction with this manual. These drawings should always be referred to when ordering replacement parts. Recommended spare parts are identified on these drawings.

Orders for spare parts should specify quantity ordered, part number, item description, and type of material (i.e. rubber type, cast iron or alloy, etc.). If the general assembly drawing supplied with the pump is not available, refer to the pump serial number and use the item numbers on the General Assembly Drawing at the end of the Specific Maintenance Manual when ordering parts.

Returning Damaged or Incorrect PartsBefore any damaged or incorrect material is returned to Weir Slurry Group, Inc. 2701 S.

Stoughton Road Madison, WI USA 5371, a RETURN MATERIAL AUTHORIZATION (RMA) must be obtained from either the factory or factory authorized distributor/representative from whom the parts were purchased.

Once a Return Material Authorization has been obtained and unless directed otherwise, the damaged or incorrect parts are to be shipped FREIGHT PREPAID to Weir Slurry Group, Inc. 2701 S. Stoughton Road Madison, WI USA 53716 The packing list must be marked with the RMA number and show all returned parts by quantity, part number, item description, and whenever possible, the serial number of the pump to which the parts apply.

If damage occurred to new pumps or parts in shipment, a claim must be made with the responsible carrier. All shipments are made F.O.B.Weir Slurry Group, Inc. 2701 S. Stoughton Road Madison, WI USA 53716 factory or warehouse.Weir Slurry Group, Inc. will not be responsible for damages which occur while material is in transit.

Document No. A392188_01