webinar the theory and operation of pressure reducing regulators
TRANSCRIPT
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Introduction to Regulator
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Agenda
Pressure Reducin Re ulator O eratin Princi le
Balance of Forces
Sensing Elements
.
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Operating Principle
The function of aPressure Reducing Regulatorre uc ng regu a
reduce a pressu
kee this ressu
constant as poss
the inlet pressure.
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Operating Principle
As compreof springincreases,
pusheddownwardsthe regulatoThe sensor(diaphragm oropenspiston) balances
the spring forceand pressureforces LOW
The poppetHIGHPRESSURE
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Balance of ForcesI
F
(InlP
Loading
Force
(Spring Force)
SensingElement
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Balance of Forces
F1 = Loading Force
F2 = Inlet Spring Force
F3 = Outlet Pressure Force
F4 = Inlet Pressure Force
InternalLoading
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Two Types of Sensing Elements
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Diaphragm vs. Piston Sensing
Diaphragm Piston Sen
Greater sensitivity
Choice of material
Higher outl
Less sensit
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Soft Seat vs. Hard Seat
Soft Seat Ha
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Regulator with Soft Seat
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Regulator with Hard Seat
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Creep
An increase in outlet pressure typically caused by rseat leakage.
E
Creep
E
Creep
ET P
RESS
U
ET P
RESS
U
OUTL
OUTL
TIME
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Loading Mechanisms3 TYPES
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Spring-Loaded Regulators
s
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Spring-Loaded Regulators
s
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Spring-Loaded Pressure Regulator
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Spring-Loaded Regulator Flowcurves
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Dome-Loaded Regulators
Fd > F
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Dome-Loaded Pressure Regulator
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Dynamic Control
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Dome-Loaded Regulator Flowcurves
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Dome-Loading
with External Feedback to Main
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Improving the Flow Curve
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Dome-Loaded with Feedback to Pilot
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Combination Spring- and Dome-Loaded
The Spring-and Dome-Loaded
combination with one another toprovide the function of a
.
The regulator is designed to
control pressure which is thesum of a reference pressure(provided by the dome) and abias ressure rovided b the
spring).
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Differential Pressure Regulator
Load Spring
Dome-Loading
Chamber
Control Pressure =
Spring Force + Dom
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Differential Pressure Regulator Application
Pressure in seal
pump 15 psig higherDifferentia
Reference pressure from pu
.at 15 psig
In2
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Regulator Terminology
Lock-up
Seat Load Drop Supply Pressure Effect
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Lockup
An increase in outlet pressure that occurs as the flodecreased to zero.
Lockup
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Supply Pressure Effect
Supply Pressure Effect (SPE):
The effect on the set ressure of a ressure reducin
regulator as a result of a change in inlet pressure,experienced as an increase in outlet pressure due.
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SPE in Action
For example, save a regu a
SPE = 1% of tpressure cha
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SPE in Action
n e
3600 to 2600 =
1% of 1000 s
Poutlet increase
1. Upstream pressuredecreases as
2 Dow(50 psig)(3600 psig )
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SPE in Action
Pinlet
decrease
3600 to 1600 =
o ps
Poutlet increase1. Upstream pressuredecreases ascylinder is depleted
2 Dow(50 psig)(3600 psig)
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So how do we help manage SPE?
Two-sta e Pressure Reductionor
o y e con ro ngh i
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Two-Stage Pressure Reduction
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Balanced vs. Unbalanced Poppet Design
+
Balancing reduces the area on which Pinlet acts.
Advantages: -Less sensitivity to Supply Pressure Effect
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Balanced Poppet
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Swagelok Regulator Resources
Regulator Specific Website
http://www.swagelok.com/CAregulatorsolutions/
Regulator Reference Guide
Local Swagelok Distributors
Edmonton Valve & Fitting Inc.
780.437.0640
Swagelok Grande Prairie
780.538.4280
Calgary Valve & Fitting403.243.5646
Swagelok Central Canada
(Winnipeg)
204.633.4446
Columbia Valve & Fitting Ltd.(Vancouver)
604.629.9355