webasto-blue line premium a-c system

SECTION 1 - AIR-CONDITIONING - PAGE : 12

SECTION 1 - AIR-CONDITIONING - PAGE : 12WEBASTO MARINE - PRODUCT DESCRIPTION

Publication Date : 6th December 2006

Webasto AG - Special Products & Markets - Kraillinger Strasse 5 - 82131 Stockdorf - Germany Tel. : +49(0) 89 8 57 94 543 Fax : +49(0) 89 8 57 94 753 Website : www.webasto.de

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Webasto - AIR-CONDITIONING

BLUE COOL PREMIUM - Chilled Water Systems

COOL CYCLE ONLY LED TEMPERATURE READINGS

COMPRESSOR RUN LED

SET-POINT MODIFICATIONKEYS

BLOWER SPEED CONTROL

FUNCTION KEY - ACCESS SECONDARY FUNCTIONS

AUTO CYCLE SWITCHING LED

HEAT CYCLE ONLY LED

ON/OFF KEY

DIGITAL CABIN CONTROL

FLEXIBLE AIR-DUCT

2ND AIR-HANDLER - VER-TICAL SLIM-LINE MODEL

TRANSITION BOX +SUPPLY AIR-GRILLE

RETURN AIR-GRILLE

TUBULAR INSULATIONAROUND CHILLEDWATER CIRCUITPIPING

CHILLER UNITELECTRICAL CONTROL BOX

OVER-BOARD DISCHARGE

CHILLER UNITSEA-WATERCOOLING PUMP

AIR-HANDLER - COMPACT SERIES

CIRCULATIONPUMP

CHILLER UNITDIGITAL CONTROL

PANEL

DIGITAL CONTROL PANEL

WEBASTO MARINE - PRODUCT DESCRIPTION SECTION 1 - AIR-CONDITONING - PAGE : 13

Publication Date : 6th December 2006 SECTION 1 - AIR-CONDITIONING - PAGE : 13

Whenever 3 or more independent volumesin a yacht need to be air-conditioned, itbecomes interesting to envisage a central

chiller system.To distribute refrigeration capacity overseveral independently operating air-han-

dlers from one single central cooling unit,the most flexible and simple solution is toinstall a chilled water circulation system

CHILLED WATER SYSTEMS - A FLEXIBLE SOLUTION

STANDARD CHILLER CONDENSING UNITS AVAILABLE

All Compressors are Rotary Scroll except :

*) Rotary Compressors Goldstar,Mitsubishi.

**) All Rotary Compressor units are not available in cool only version. Standard delivery = inclusive reversed cycle option.

WBCP12 - 12000 BTU - 3.5 Kw *)WBCP16 - 16000 BTU - 4.7 Kw *)WBCP20 - 20000 BTU - 5.8 Kw *) WBCP24 - 24000 BTU - 7 Kw *) WBCP30 - 30000 BTU - 8.8 Kw *)WBCP36 - 36000 BTU - 10.5 KwWBCP42 - 42000 BTU - 12.3 KwWBCP48 - 48000 BTU - 14 KwWBCP60 - 60000 BTU - 17.6 Kw (400V 3Ph)

WBCP24/TW/LG - 24000 BTU - 7 Kw *)WBCP32/TW/LG - 32000 BTU - 9.4 KW *)WBCP40/TW/LG - 40000 BTU - 11.7 Kw *)WBCP50/TW/LG - 50000 BTU - 14.6 Kw *)WBCP60/TW/LG - 60000 BTU - 17.6 Kw *) WBCP60/TW/CI - 60K Btu - 17.6 Kw ScrollWBCP72/TW/CI - 72000 BTU - 21.1 KwWBCP84/TW/CI - 84000 BTU - 24.6 KwWBCP96/TW/CI - 96000 BTU - 28.1 KwReversible Option **)

WBCL005236WBCL005203WBCL005227WBCL005205WBCL005201WBCL005209WBCL005211WBCL005213WBCL005238

WBCL005237WBCL005204WBCL005228WBCL005206WBCL005202WBCL005210WBCL005212WBCL005214WBCL005239

WBCL006805WBCL006800

WBCL005207 WBCL005208


WBCP60/TRI/LG - 60000 BTU - 17.6 Kw *)WBCP72/TRI/LG - 72000 BTU - 21.1 Kw *)WBCP90/TRI/LG - 90000 BTU - 26.4 Kw *)WBCP108/TRI/CI - 108000 BTU - 31.7 Kw WBCP126/TRI/CI - 126000 BTU - 37 KwWBCP144/TRI/CI - 144000 BTU - 42.2 KwWBCP180/TRI/CI - 180000 BTU - 52.8 KwWBCP216/TRI/CI - 216000 BTU - 63.3 KwWBCP252/TRI/CI - 252000 BTU - 73.8 KwReversible Option **)

WBCP100/D LG - MINI QUATTRO - 29 KwWBCP120/D LG - MINI QUATTRO - 35 KwWBCP240/QUATTRO - 240000 BTU - 70 KwWBCP288/QUATTRO - 288000 BTU - 85 Kw WBCP336/QUATTRO - 336000 BTU - 99 KwWBCP384/QUATTRO - 384000 BTU - 112KwWBCP448/QUATTRO - 448000 BTU - 132KwWBCP504/QUATTRO - 504000 BTU - 148KwWBCP572/QUATTRO - 572000 BTU - 168KwReversible Option

WBCL005257WBCL005258WBCL005259WBCL005250WBCL005251WBCL005252WBCL005253WBCL005254WBCL005255WBCL005256




between the central unit and theair-handlers. This mixed water/gly-col circuit is maintained at approx.+4° C.All Webasto chiller units areequipped with high efficiencymulti-plate exchangers.Temperature regulation of the cen-tral chiller unit only concerns thewater temperature regardless of thenumber of active air-handlers.

Air-handlers/blowers can thereforebe slowed down or even complete-ly stopped without any incidencefor the normal operation of the cen-tral chiller unit.By slowing down blower speed orstopping selected air-handlers alto-gether, effective capacity transferto the other active air-handlers isobtained.This allows to install air-handlerover-capacity in specific locationsto cope with particularly difficultconditions (wheelhouse withexcessive glass area, etc.).

VOLTAGE - FREQUENCYAll Scroll/Rotary compressor unitsare dual-frequency 50/60 Hz; whenrunning under 60Hz coolingcapacity is increased by approx.10%.

400 V - 3 PHASE As from 30000 BTU, all singlecompressor as well as the multi-compressor units can be deliveredin 3 ph 400V - 50/60 Hz (Scroll) .

Other Voltages such as 208 - 3Phase 60Hz can also be deliveredfor certain models (please consult).

CUPRO-NICKEL CONDENSER

MODEL SHOWN : New 2004 SeriesMini-Chillers - 12000 to 24000 BTU

ROTARY COMPRESSOR

REVERSED CYCLE VALVE(COOL/HEAT)

CUPRO-NICKELCONDENSER ENTRY

AVIATION QUALITY 2 COM-PONENT EPOXY PROTEC-

TION : AEROXYGLASS SIGNAL WHITE

REFRIGERANT/WATER EVAPORA-TOR INSULATED AND ENCAPSULAT-ED IN STAINLESS STEEL HOUSING

EXIT CHILLED WATER EVAPORATOR

SUPPLY TO AIR-HANDLERS

ENTRY CHILLED WATER EVAPORATOR

RETURN FROM AIR-HAN-DLERS

TWIN COMPRESSOR MODULES - TW/CI - INDEPENDENT Evaporators/Condensers

SINGLE COMPRESSOR MODULES /D Electr.

230V/400VSlave

230V/400V/D Electr.

115V

Scroll/D230V

Scroll/Slve230V

Slave115V

TRI COMPRESSOR MODULES - TRI/CI - INDEPENDENT Evaporators/Condensers

4 COMPRESSOR MODULES - QUATRO/CI - INDEPENDENT Evaporators/Condensers




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SINGLE COMPRESSOR UNITSFrom 12000 To 60000 BTU

TWIN COMPRESSOR UNITSFrom 60000 To 96000 BTU

(Scroll compressors)

TWIN COMPRESSOR UNITSFrom 24000 To 60000 BTU

(Goldstar compressors)

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EXIT CHILLED WATER

*) STARTING SURGE Amps(230V)/Watts for 1 COMPRESSOR : 0.3 Secondes approx.

ENTRY CHILLED WATER

MULTI-PLATE CHILLER EVAPORATORS

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TRI COMPRESSOR UNITS - From 60000 To 252000 BTU

MODEL

WBCP12/LGWBCP16/LGWBCP20/LGWBCP24/LGWBCP30/LGWBCP30/SWBCP36/SWBCP42/SWBCP48/SWBCP60/S

WBCP24 TwGWBCP32 TwGWBCP40 TwGWBCP50 TwGWBCP60 TwGWBCP60 TwSWBCP72 TwSWBCP84 TwSWBCP96 TwS

WBCP60/Tri/LGWBCP72/Tri/LGWBCP90/Tri/LGWBCP108 TriWBCP126 TriWBCP144 TriWBCP180 TriWBCP216 TriWBCP252 Tri

Voltage/Phase

230/115V - 1230/115V - 1

230V - 1230V - 1230V - 1

230/400V - 1/3230/400V - 1/3230/400V - 1/3230/400V - 1/3208/400V - 3

230/115V- 1230/115V- 1

230V - 1230V - 1230V - 1

230/400V - 1/3230/400V - 1/3230/400V - 1/3230/400V - 1/3

230V - 1230V - 1230V - 1

230/400V - 1/3230/400V - 1/3230/400V - 1/3208/400V - 3208/400V - 3208/400V - 3

Amps/WattsRun./ Start

4.2A/9A5.2A/11A6.3A/14A7.5A/18A9A/21A

2200/50002650/56003000/73003450/92004400/9800

8.4A/9A10.4A/11A12.6A/14A15A/18A18A/21A

4400/50005300/56006000/73006900/9200

19A/14A22.5A/18A27A/21A

8000/56009000/730010350/920013200/980016500/1450018900/16500

Refrigerant

R22/R407CR22/R407C

R407CR407CR407C

R22/R407CR22/R407CR22/R407CR22/R407CR22/R407C

R407CR407CR407CR407CR407C

R22/R407CR22/R407CR22/R407CR22/R407C

R407CR407CR407C

R22/R407CR22/R407CR22/R407CR22/R407CR22/R407CR22/R407C

BTU/KW

12000/3.516000/4.720000/5.824000/7

30000/8.830000/8.8

36000/10.542000/12.348000/14

60000/17.6

24000/732000/9.4

40000/11.650000/14.660000/17.660000/17.672000/21.184000/24.696000/28.2

60000/17.672000/21.190000/26.4

108000/31.6126000/37

144000/42.2180000/52.7216000/63.3252000/73.9

Net Weight

35 Kgs42 Kgs45 Kgs50 Kgs60 Kgs65 Kgs70 Kgs75 Kgs75 Kgs80 Kgs

70 Kgs75 Kgs75 Kgs85 Kgs90 Kgs95 Kgs

100 Kgs105 Kgs130 Kgs

120 Kgs130 Kgs140 Kgs160 Kgs180 Kgs190 Kgs210 Kgs250 Kgs260 Kgs

Cool. Pump

WB350WB350WB350WB350

WB1000WB1000WB1000WB1000WB1000WB1500

WB350WB1000WB1000WB1500WB1500WB1500WB2500WB2500WB3000

WB1500WB2500WB3000WB3000WB3000WB3000WB5500WB5500WB5500

Diam.Chil/Water

15 mm15 mm15 mm20 mm20 mm20 mm20 mm20 mm20 mm25 mm

20 mm20 mm20 mm25 mm25 mm25 mm25 mm32 mm32 mm

25 mm25 mm32 mm36 mm36 mm42 mm42 mm48 mm48 mm

DimensionsL x P x H

345 x 370 x 380345 x 370 x 390345 x 370 x 420345 x 370 x 450345 x 370 x 480415 x 480 x 480415 x 480 x 480415 x 480 x 500415 x 480 x 500415 x 480 x 500

415 x 480 x 500415 x 480 x 500415 x 480 x 500415 x 480 x 540415 x 480 x 590680 x 415 x 620680 x 415 x 620680 x 415 x 680680 x 415 x 680

1050 x 510 x 6201050 x 510 x 6501050 x 510 x 6501320 x 510 x 7201320 x 510 x 7201320 x 510 x 7201320 x 510 x 7801320 x 510 x 7801320 x 510 x 780

ATT : LG = LG/TwLG/TriLG = Rotary Compressors - S/TwS = Scroll Compressors

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H

Functioning Principles :1) Regulate fresh-air entry into the vessel bytemperature differential outside / inside +combined air extraction control.2) Basic regulation by adjustable temperaturedifferential outside/inside with programma-

ble extreme limits + short cycle limits. 3) Provision for 2 stage integrated reheat (ACelectrical)4) Electronic controller provides 2 separateblower outlets : 1 for fresh-air input and 1 forextraction air out.Different speed settings possible for bothoutlets. All speed settings including max.speed completely re-programmable.Manual only speed control possible.5) Aldes flow regulators allow easy and pre-cise balancing of outputs per volume.6) Integrated Solenoid 3 way valve control 7) Special start-up procedure to eliminateresidual moisture in system.8) Three temperature read-outs : - outside airtemperature - chilled water circuit temp. -treated air input temperature (after chillercoil + reheat)

(reheat)DIMENSIONS : L H1 H2FRESHAIR24 700 435 560FRESHAIR48 780 485 610FRESHAIR 2x24 840 485 610EXTRACTAIR24 515 435



4 COMPRESSOR UNITS - QUATRO/CI - From 100000 to 572000 BTU

FRESH-AIR UNITS 24000 AND 48000 BTU / AIR-EXTRACTION AIR UNITS

MODELWBCP100 QtrWBCP120 QtrWBCP240 QtrWBCP288 QtrWBCP336 QtrWBCP384 QtrWBCP448 QtrWBCP504 QtrWBCP572 Qtr

Voltage/Ph.230V - 1Ph230V - 1Ph208/400V- 3208/400V- 3208/400V- 3

400V - 3400V - 3400V - 3400V - 3

RefrigerantR407CR407C

R22/R407CR22/R407CR22/R407CR22/R407CR22/R407CR22/R407CR22/R407C

Btu/Kw100000/29.3120000/35.2240000/70

288000/84.4336000/98.5384000/113448000/132504000/150572000/168

Net Weight175 Kgs185 Kgs270 Kgs350 Kgs350 Kgs450 Kgs670 Kgs670 Kgs725 Kgs

Cool. Pump1xWB30001xWB30001xWB55001xWB55001xWB55001xWB55001xWB74001xWB74001xWB7400

Diam. ChW32 mm32 mm54 mm63 mm63 mm75 mm82 mm82 mm82 mm

L x P x H (mm)1050 x 510 x 6501050 x 510 x 6501720 x 500 x 7201720 x 500 x 7801720 x 500 x 7802100 x 600 x 8002100 x 600 x 8502100 x 600 x 9002100 x 600 x 990

DIGITAL DISPLAY <FRESH-AIR CONTROL>

FRESHAIR24 UNIT - 24000 BTU

4 Led Display :- Outside Air Temperature- Chilled Water Temperature- Input Air Temperature- Programmable Parameters

- Read-out in Celsius or Fahrenheit

<F> KEY : Quick Accessto Secondary Commands

Access Keys :Modification of Set-points,Program Values, etc

Cool Cycle

Manual BlowerOperation

Heat Cycle

ALDES Air-FlowRegulators

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ACCES CHILLEDWATER CIRCUIT

4 HIGH EFFICIENCY INDEPENDENTPLATE EXCHANGERS

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FRESHAIR24 - FRESH-AIR 24000 BTU - LAT. VIEW

FRESHAIR48 - FRESH-AIR 48000 BTU - LAT. VIEW

EXTRACT24 - AIR EXTRACTION UNIT - LAT. VIEW

Models Available :Réf. WB

WBCL005241WBCL005242WBCL005240WBCL000218


FRESH-AIR MAKE-UP :

FreshAir24-24KBtu/1050m3/hFreshAir24-24KBtu/1800m3/hFreshAir48-48KBtu/1800m3/hFreshAir 2x24KBtu/1800m3/h

AIR EXTRACTION :Extract24 - 1050 m3/hrFreshAir Electronic Control

DEPTH : 580 mm

WEIGHT : 25 Kgs

WEIGHT : 42 Kgs

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H2 H1

H2

H1

H1

DEPTH : 900 mm

WEIGHT : 18 Kgs

DEPTH : 480 mm

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Run/Start30A/18A36A/21A

17500/980022000/1450025000/1650027200/1800030400/2000034200/2250038000/25000

*) STARTING SURGE Amps(230V)/Watts for 1 COMPRESSOR : 0.3 seconds approx.




Webasto - AIR-HANDLERS

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L (without drain exits)P

LP

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L

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L

AIR EXIT - can be orderedwith standardvertical orlateral air exit

AIR EXIT -can be orderedwith standardhorizontal orupwards airexit

BLOWERROTATABLEIN 45° STEPS

MODEL

Comp. 4500Comp. 6000Comp. 9000Comp. 12000Comp. 16000Comp. 20000Comp. 24000Comp. 30000Comp. 48000TAN 4000/HTAN 6000/HTAN 9000/HTAN 12000/HSlimL 4500/VSlimL 6000/VSlimL 9000/VSlimL 12000/VSlimL 16000/VSlimL 20000/VSlimL 24000/VSlimL 4500/HSlimL 6000/HSlimL 9000/HSlimL 12000/HSlimL 16000/HSlimL 20000/HSlimL 24000/HTAN 4000/VTAN 6000/VTAN 9000/VTAN 12000/V

CLD Ref.230V

WBCL000744WBCL000745WBCL000746WBCL000747WBCL000748WBCL000790WBCL000329WBCL000330WBCL000789WBCL000750WBCL000752WBCL000753WBCL000765WBCL000740WBCL000741WBCL000742WBCL000743WBCL000791WBCL000792WBCL000793WBCL000950WBCL000951WBCL000952WBCL000953WBCL000954WBCL000955WBCL000956WBCL000760WBCL000762WBCL000763WBCL000766

CLD Ref.115V

WBCL006300WBCL006301WBCL006302WBCL006303WBCL006304WBCL006305WBCL006306

WBCL006313WBCL006312WBCL006311WBCL006310WBCL006350WBCL006351WBCL006352WBCL006353WBCL006360WBCL006361WBCL006362WBCL006370WBCL006371WBCL006372WBCL006373WBCL006374WBCL006375WBCL006376WBCL006354WBCL006355WBCL006356WBCL006357

Air Flowm3/hr

275275430500625625

2 x 5002 x 5502 x 900

150190250250275275430500625625

2 x 500275275430500625625

2 x 500150190250250

RunningWatts

8080

130150200200300400620304046468080

1301502002003008080

13015020020030030404646

Diam. HoseRing/mm

100100100125125

125/1502 x 1252 x 1252 x 150

180 x 40240 x 40302 x 40302 x 40

100100100125125125

2 x 125100100100125125125

2 x 125180 x 40240 x 40302 x 40302 x 40

NetWeightKgs

57.59

9.512.5142024405789

6.58

10111516307

8.510111516305

7.58.59.5

Diam.Chil/Water

16161616162020202016161616161616161620201616161616202015151616

BTU/Kw

4500/1.36000/1.79000/2.6

12000/3.516000/4.620000/5.624000/7

30000/8.848000/144000/1.16000/1.79000/2.6

12000/3.54500/1.36000/1.79000/2.6

12000/3.516000/4.620000/5.624000/74500/1.36000/1.79000/2.6

12000/3.516000/4.620000/5.624000/74000/1.16000/1.79000/2.6

12000/3.5

DimensionsH x L X P

265 x 340 x 260265 x 400 x 260295 x 430 x 300345 x 430 x 300345 x 505 x 300405 x 505 x 300405 x 550 x 300405 x 650 x 320450 x 960 x 350170 x 305 x 405170 x 360 x 405170 x 410 x 440170 x 410 x 495465 x 300 x 145465 x 355 x 145550 x 410 x 155615 x 410 x 155620 x 470 x 165670 x 470 x 165710 x 570 x 215170 x 305 x 470170 x 360 x 470170 x 410 x 560170 x 410 x 625185 x 470 x 635185 x 470 x 680200 x 570 x 730410 x 305 x 150410 x 360 x 150440 x 410 x 155480 x 410 x 155

COMPACT SERIES AIR-HANDLERS HORIZONTAL CROSS-FLOW AIR-HANDLERS - TAN/H

Vertical CROSS-FLOW AIR-HANDLERS - TAN/V

AIR-HANDLERS - SPECIFICATIONS - DIMENSIONS - BLOWER CAPACITIES

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SLIMLINE AIR-HANDLERS (Centrifugal Blowers)Left : Slim-Line 24000 BTU Right : Slim-line 4500 to 20000 BTU



AIR DUCTING - VENTILATION

1) MINIMUM AIR-GRILLE SEC-TIONS

To obtain acceptable noise levels at max.blower speed minimum requirements forgrille and ducts sections should be observed.Also the size of the transition box behind thesupply air-grille is important.See table here-under :

2) BLOWER OUTLETS (Drawinghere-under)

90° turns with flexible ducts directlyfrom blower outlets should be avoid-ed at all costs as they introducesevere restrictions in the air-flow.

All WB blowers (except on 24000 BTU

models) can be rotated through 45° steps soas to obtain a straight-line outlet from theblower. This facility should be used whenev-er possible.

3) RETURN GRILLE OFFSETIt is best to avoid placing a return air grilledirectly opposite the finned coil surface of anair-handler. This will inevitably allow propa-gation of direct blower-motor noise throughthe grille.Always try to offset the grille so as to chicane

the return air to the coil inlet.This will lower direct noise propagation in asignificant manner.

4) DUCT TYPE Flexible air-ducts should be of high qualitywith sufficiently strong steel spiral re-inforcement to avoid accidental crushing.Spiral type ducts should be extended to theirmaximum possible length for max. interior

smoothness.For very long duct sections preferenceshould be given to smooth bore ducts (inPVC for example) which offer a far greatersmoothness than flexible spiral type ductingand therefore will greatly reduce internalfriction.

For very short lengths non-insulated ductsmay possibly be used. Over greater lengths itis advisable to use insulated type ducts toavoid condensation on the outside of the air-

ducts.

5) BIG LUXURY YACHTSIn general requirments for megayachts andbig luxury vessels are even more stringentthan the table here-above.These special requirements can be obtainedfrom WB on request.

QUICK BTU CALCULATION GUIDE & AIR DUCTINGTo quickly calculate your BTU needs per volume, use the table below - be carefull with highly exposed wheelhouse areas.For extreme climatic conditions such as the Persian Gulf Area where sea-water temperatures frequently rise above 32° Cand outside temperaures to above 40° C, add approx. 25/30% over-capacity.

VOLUME DESCRIPTION

Below Deck Cabins - Portholes Only ..................................................

Above Deck Cabins - Average Glass Area ..........................................

Above Deck Dining Room/Salon Area - Average Glass Area ..........

Above Deck Wheelhouse Area - Generous Glass Area ......................

Usefull Info : 1000 BTU = 0.2934 Kw

To obtain Total BTU’s perVolume, multiply total vol-ume by BTU rating as givento the left.Example :Sleeping Cabin :Length : 3.50 mWidth : 2.75 mAverage Height : 2.10 m

Total BTU’s needed :3.5 x 2.75 x 2.1 x 400 =

8000 BTU

BTU RATING PER M3

400

500

600

750

AIR/HANDLER-WBCC SUPPLY AIR GRILLE RETURN AIR GRILLE DUCT DIAM. DUCT DIAM.MODEL MODEL/ SECTION cm² MODEL/SECTION cm² <2M DUCT LENGTH >2M DUCT LEN.

4000/4500 BTU6000 BTU9000 BTU12000 BTU16000 BTU or16000 BTU24000 BTU30000 BTU

1 x 8x4” 150 cm²1 x 10x4” 190 cm²1 x 12x4” 235 cm²1 x 10x5” 250 cm²1 x 12x6” 390 cm²2 x 10x4” 380 cm²2 x 10x5” 500 cm²2 x 12x5” 650 cm²

1 x 12x5” 325 cm²1 x 11x8” 490 cm²1 x 11x8” 490 cm²1 x 14x7” 550 cm² or1 x 14x10” 800 cm2

1 x 14x12” 1000 cm²2 x 14x10” 1600 cm²

80 mm100 mm100 mm125 mm125 mm125 mm2 x 125 mm2 x 125 mm

100 mm125 mm125 mm150 mm150 mm150 mm2 x 150 mm2 x 150 mm

AIR FLOW

AIR FLOW

NB : For duct lengths over 2 ml, it may be possible to use the nominal duct diameter (for example 100 mm - 6000 BTUmodel), if instead of spiral type flexible ducts, smooth-bore interior ducts, are used.

ROTATABLE BLOWER OUTLETS

H

DUCT DIAM. MIN. VALUE OF “H”80 mm 100 mm100 mm 120 mm125 mm 140 mm150 mm 165 mm

AIR TRANSITION BOXES -BEHIND SUPPLY AIR GRILLES




FUNCTIONING PRINCIPLES

The complete Chiller Digital ControlSystem includes a TECC controller cardin alu box + Digital Chiller Control panel+ cables and accessories. The ChillerControl panel allows direct read-out ofchilled water temperature at the exit of thechiller condensing unit.

In addition to the standard availablemodes and information, the following fea-tures can also be accessed :- key-board control, cool cycle only mode- key-board control, heat cycle only mode- key-board control, automatic cycle

switching cool/heat- direct control over external heat-source

integrated in the chilled water circuit- calibration of temperature read-outs- fine tuning of blower speed settings- choice between thermostatic and

continuous blower control - 0 positionblower control = blower halt

- choice between internal and external airsensor

- all TECC cards can control 4 chiller units with staged compressor start-up

- direct control chilled water circulationpump

- modification of the high and low set- points chilled water circuit temperature

- modification low-voltage cut-out set-tings

- Manual or automatic compressor rota-tion to equalize running hours

- Direct control over each compressor run-ning status directly from digital display

- all safety controls are micro-processor controlled with direct display of all error codes.

EASY CONNECTIONS :- all cables connections by phone type

modular jacks- installation by adhesive strips or screwsCOLOUR AVAILABLE :

- Grey/BlueLAST SETTINGS RETAINED :Non-volatile memory retains last settings

CONTROLS FOR CHILLED WATER SYSTEMS - WBCP SERIESSCHEMATICS :

H

L P

Standard Control Box inclusive TECCelectronic controller card - standarddelivery for all WBCP**/D references

Display Cable *)

Integrated Air-Sensor

Digital Control Panel *)

Optional External Air-Sensor *)

Cable Harness to WBCP unit - Standard Length : 2 ml

NB : All components marked *) should be ordered separately - see reference table here-under to choose specific lengths

Heat CycleMode

OptionalInfraRedRemoteControl

On/Off Key

Cool Cycleonly Mode

DIGITAL DISPLAY : OPERATION AND KEY FUNCTIONS :

Standard Chilled Water Sensor

Read-out :Room Temperature/Set-point Temperature/Blower Speed/Chilled Water Temp./Safety Cut-out Alarms/AC Voltage input

Compressor RunLed

Blower Speed Key

The 2004 Digital Displays are back-wards compatible with the 2000 series

AutomaticCool/Heat CycleChoice by set-point

Set-PointModification

F Key : Secondary Functions

CHILLER CONTROLS, DISPLAYS and ACCESSORIESDigital Display <Chiller Control> - 2004 Series with WB Bezel .....TECC Controller card 230V AC - V2 Series - 1/2 Compressors .....TECC Controller card 230V AC - V2 Series - 3/4 Compressors .....Aluminium electrical box - Twin compressor systems .......................Aluminium electrical box - tri/quatro compressor systems ...............Chilled water temperature sensor with 3 m cable ............................Chilled water temperature sensor with 6 m cable .............................Fuse Kit for TECC cards ......................................................................TECC Controller Card 115V AC - V2 Series - 1/2 Compressors .....TECC Controller Card 115V AC - V2 Series - 3/4 Compressors......Softstart Tri 400V - Model MCI-15C - 15A .......................................Softstart Tri 400V - Model MCI-25C - 30A .......................................TECC V3 - Controller Card - 230V - 2006 series - 2 Compr. ...........TECC V3 - Controller Card - 230V - 2006 series - 3/4 Compr. ........TECC V3 - Controller Card - 115V - 2006 series - 2 Compr. ............TECC V3 - Controller Card - 115V - 2006 series - 3/4 Compr. ........

NB - For all display cables and external air sensors - see page 6 .

WB ReferenceWBCL000827WBCL000384WBCL000387WBCL000822WBCL000825WBCL000368WBCL000369WBCL000367WBCL000845WBCL000846WBCL000830WBCL000831WBCL000864WBCL000866WBCL000865WBCL000867

BOX Dim. 12/24D 24/96D 100/572DH = 225 245 344L = 140 344 484P = 128 154 164



WEBASTO proposes a very completechoice of cabin blower controls :1) The MTH system, a simple mechanical

thermostat without blower speed control2) Mechanical Thermostat with integrated

3 speed blower control. 3) Digital cabin control with CAB230

controller + <AIR CONTROL> digitaldisplay + chilled water temp. sensor

1) MTH - Mechanical ThermostatThe mechanical thermostat is reversibleby a winter/summer selector. When set-point is obtained, the thermostat will stopblower operation.

2A) Belux Mechanical Thermostat + 3Speed Blower ControlBased on an extended MTH thermostat +3 speed selector + On/Off switch.See photo bottom left.

2B) Plana (Vimar) Mech. Thermostat +3 Speed Blower ControlBased on the modular Plana series byVimar with the same features as 2A

3) Standard Digital Cabin Control(CAB230)This control system includes automatic

cycle recognition by the chilled watertemperature sensor attached to the entry ofthe chilled water air-handler. The CAB controller card includes most ofthe features found on the TECC mastercontroller such as :- direct chilled water temperature read-out- 5 manual speed settings + 1 automatic by

temperature differential- automatic blanking of display- calibration of all speed settings- up to 4 blowers on 1 CAB card

- direct set-point modification - choice between internal and external air

temperature sensor- thermostatic or continuous blower

operation- access code to programmable functions - visual alarm when water temperature at

entry of air-handler is incompatible with set-point as requested.

The CAB standard digital control systemis available in 230V AC and 115V AC.

CHILLED WATER SYSTEMS - CABIN BLOWER CONTROLSCABIN BLOWER CONTROLS - SCHEMATICS

Standard Electrical Box for CAB230 Electronic Controller

Display CableDigital Control

Panel

Optional External Air Sensor *)

NB : All components marked *) should be ordered separately - see reference table here-under to choose specific lengths

Chilled Water Temp. Sensor

BELUX MECHANICAL THERMOSTAT + 3 SPEED CONTRL

230VSupply

170

135

80

WB CABIN CONTROLS + ACCESSORIESComplete Digital Cabin Control - CAB230V - 2004 Series .....Complete Digital Cabin Control - CAB115V - 2004 Series ......MTH Thermostat230/115V without Blower speed control ......MTH Thermostat 230V with integrated 3 speed Blower Ctrl .. Electronic Controller CAB230 V3 - 230V - 2005/6 Series .......Electronic 3 speed controller 230V for ref. WBCL000392 ......Electronic Controller CAB115 V3 - 2005/6 Series .....................MTH Thermostat 115V with integrated 3 speed Blower Ctrl ..Electronic 3 speed controller card 115V for ref. WBCL000851 Plana (Vimar) Thermostat 230V with 3 speed control .............

All 2004 Digital panels are backwards compatible withthe 2000 Series.NB - Water temp. sensors - see page 12 - Air Sensors : page 6

Standard Digital Cabin Control Package CAB includes :- 230/115V CAB controller in plastic box- 4 m display cable/ 3m Chilled Water Temp. sensor- Digital Display <AIR CONTROL>

Webasto Ref.WBCL000373WBCL000850WBCL000362WBCL000392WBCL000860WBCL000376WBCL000861WBCL000851WBCL000853WBCL000394

PLANA (VIMAR) MECHANICAL THERMOSTAT + 3 SPEED BLOWER CONTROL

Heat/CoolSelector

Blower SpeedSelector (3x)

ThermostatKnob

Blower SpeedKnob (0 + 3)

Heat/CoolSelector + On/OffSelector

On/OffSwitch

Display Cable 4.5 ml

3 Speed Controller

Cabin Air-handler

Removable Bezel canbe replaced by Vimaror Ticino equivalents



Webasto AG - Special Products & Markets - Kraillinger Strasse 5 - 82131 Stockdorf - Germany Tel. : +49(0) 89 8 57 94 543 Fax : +49(0) 89 8 57 94 753 Website : www.webasto.de

Webasto - AIR-CONDITIONING

BLUE COOL CLASSIC Units (Self Contained)

SEA-WATER PUMP

ELECTRICALCONTROL

BOX

SELF-CONTAINED WBCCUNIT - 5000 TO 30000 BTUBLOWER EXIT TURNED

UPWARDS

FLEXIBLE AIRDUCT

RETURN AIR-GRILLE

TRANSITION BOX + SUPPLY AIR-GRILLE

STRAINER

OVER-BOARD DISCHARGE


DISPLAY CABLE

POWER CABLE

F

U

N

C

T

I

O

N

I

N

G

P

R

I

N

C

I

P

L

E

S

COOL CYCLE LED

AUTO CYCLE SWITCHINGLED

ROOM TEMPERATURE ORSET-POINT TEMPERATURE OR FAN SPEED READ-OUT

SET-POINT MODIFICATION KEYS

FUNCTION KEY

INTEGRATED TEMP.SENSOR BLOWER KEY

INFRA-RED REMOTE CONTROL

HEAT CYCLE LED

ON/OFF KEY





All air-conditioning units based on her-metic compressors function on the sameprinciple : a compressor compresses therefrigerant gas which is then condensed toliquid when passing through a sea-watercooled condenser.Next the liquid refriger-

ant is injected through a small nozzle andevaporates. This evaporation process pro-duces the refrigeration effect.The evaporation takes place in a tubularfinned coil (also called : evaporator coil).A blower draws the air through the evapo-

rator coil.While passing through the evaporator thetemperature of the air is lowered byapproximately 15 °C.

So far for the general principles.

HOW DOES IT WORK ?

The BLUE COOL CLASSIC Self Contained Units - AN EASY SOLUTIONThe self-contained units areextremely compact and include onone single base all the compo-nents (i.e. compressor + con-denser + evaporator + blower),necessary to cool a cabin,salon/lounge or other volume.

The WBCC units are available inseveral capacities allowing tomatch almost all specific volumerequirements of the yacht.

WBCC MODELS AVAILABLE:

Description Capacity BTU/WattsWBCC 5/D *) - 5000 BTU - 1465 WWBCC6.5/D *) - 6500 BTU - 1900 WWBCC 7/D *) - 7000 BTU - 2000 WWBCC 9/D *) - 9000 BTU - 2635 WWBCC 12/D *) - 12000 BTU - 3515 WWBCC 16/D *) - 16000 BTU - 4690 WWBCC 20/D *) - 20000 BTU - 5800 WWBCC 24/D *) - 24000 BTU - 7035 WWBCC 30/D *) - 30000 BTU - 8790 W

*) Rotary Compressors LG Goldstar,Mitsubishi

230V 50/60 Hz 115V 60 HzCool Cycle Reversible Cool Cycle Reversible WBCL005102 WBCL005101 WBCL006501 WBCL006500

WBCL006503 WBCL006502WBCL005103 WBCL005010 WBCL005104 WBCL005011 WBCL006505 WBCL006504WBCL005105 WBCL005012 WBCL006507 WBCL006506WBCL005106 WBCL005013 WBCL006509 WBCL006508WBCL005133 WBCL005132WBCL005131 WBCL005130WBCL005119 WBCL005118

TECHNICAL DESCRIPTION - BLUE COOL CLASSIC SeriesMINIMUM STANDARD CONTROL ELEMENTS INCLUDED WITH ALL WBCC SELF-CONTAINED UNITS Summary : 1 Alu control box (standard for all references WBCC**/D) + 1 display cable + 1 digital control panel (see also Page 11)

COPPER TUBING - FINNEDEVAPORATOR

FINNED TUBULAR EVAPORATOR COIL

HERMETICROTARY

COMPRESSOR

BLOWER EXIT

BLOWER ROTABLETHROUGH 360° BY 45°

STEPS

CUPRO-NICKELCONDENSER

CONDENSEREXIT

STAINLESS STEELDRAIN PAN

ELECTRICAL CONTROL BOX

PP = 125 mm

226

140

HEAT CYCLEIt is quite possible to produce heat with anair-conditioning unit. For this purpose a 4-way reversed cycle valve is added. Duringheat cycle operation, the sea-water condensereffectively becomes the evaporator and coolsdown the sea-water. The finned evaporatorbecomes the condenser and produces heat toapprox. 45/50° C.Heat cycle becomes inefficient when the out-side water temperature drops below 6° Capprox.

AVIATION QUALITY EPOXYCOATING : AEROXYGLASS

SIGNAL WHITE

SERIES 2004 DIGITAL DISPLAY

Removable Bezel canbe replaced by Vimaror Ticino equivalents

All 2004 Digital panels are backwardscompatible with the 2000 Series.

DISPLAY CABLE



WBCC5 To 12/D - 5000 To 12000 BTU WBCC16 To 20/D - 16000 To 20000 BTU

WBCC30/D - 30000 BTUWBCC24/D - 24000 BTU

D

H

L1L2

DESCR.

BTU CapacityCapacity in KWVoltageFrequencyAver. Load AmpsStarting SurgeRefrigerantNet WeightShipping WeightCooling Pump*)BlowerBlower OutputDiam. CuproH -HeightP - DepthD - Diam Air OutL - Overall L.L1 - Lenght L1L2 - Length L2Suggest. Breaker

WBCC5

50001.5

230V/115V50/60 Hz2.1/4.2A5A/10 A

R407C/R2223 Kgs30 Kgs

WB200&2502GRE 120275 m3/h

16 mm295 mm285 mm100 mm

300 mm115 mm8A/16A

WBCC7 / 6.5

7000/65002

230V/115V50/60 Hz2.8/5.4 A6A/12 A


WB200&2502GRE 120275 m3/h

16 mm295 mm285 mm100 mm

300 mm115 mm10A/20A

WBCC9

90002.6

230V/115V50/60 Hz3.2/6.4 A7.5A/15 A


WB200&2502GRE25/140

400 m3/h16 mm

310 mm380 mm100 mm

310 mm125 mm12A/24A

WBCC12

120003.5

230V/115V50/60 Hz4.3/8.5 A9A/18 A


WB200&3502GRE35/140

500 m3/h16 mm310 mm450 mm125 mm

310 mm132 mm16A/32A

WBCC16

160004.7

230V/115V50/60 Hz5.5/11 A12A/24 A

R407C/R2233 Kgs45Kgs

WB200&3502GRE35/180

625 m3/h16 mm330 mm450 mm125 mm

310 mm132 mm20A/40A

WBCC20

200005.8

230V50/60 Hz

6.5 A14 A

R407C34 Kgs45 KgsWB350

2GRE35/180625 m3/h

16 mm385 mm450 mm125 mm

310 mm132 mm

20 A

WBCC24

240007

230V50/60 Hz

8 A18 A

R407C45 Kgs55 KgsWB350

2 x 35/1402 x 500 m3/h

16 mm400 mm510 mm

2 x 125 mm

315 mm132 mm

28 A

WBCC30

300008.8

230V50/60 Hz

9.5 A22 A

R407C50 Kgs60 Kgs

WB10002 x 45/160

2 x 550 m3/h16 mm400 mm610 mm

2 x 125 mm

315 mm132 mm

32 A

WBCC 5000 To 30000 BTU

P

*) The WB200 is a variable output self-priming pump, which can be used for Self-Contained Units up to 16000 BTU - see page 16




Webasto - MARINE PUMPS

MAGNETIC DRIVE PUMPS - IWAKIPUMPS WB250 - 1000 & 1500 - 2000 PUMPS WB3500 To 9800

SELF-PRIMING - WB4000/5600/8000/10500

PUMPS WB2500 To 7500 *)

L

I-D

O-D

H

W

Webasto Ref.115V

WBCL001301WBCL001302WBCL001303WBCL001304

400V TriWBCL001170WBCL001171

WBCL001172WBCL001136WBCL001161WBCL001163WBCL001164WBCL001165

WBCL001137


MODELIwaki 50/60 hWB250WB350WB1000WB1500WB2000WB3500WB5500Calpeda 50hzWB2500WB3000WB5500WB7500 *)WB4000 #)WB5600 #)WB8000 #)WB10500 #)Calpeda 60hzWB2500WB3000WB5500WB7500 *)Iwaki 50 HzWB7400WB9800

Webasto Ref.230V

WBCL001104WBCL001105WBCL001106WBCL001107WBCL001108WBCL001109WBCL001110

WBCL001130WBCL001131WBCL001132


WBCL001133WBCL001134WBCL001135

OutputL/Min

15254885115225335

150185320450200300450650

150185320450

420600

Running/Watts

3045

145300400450750

350450750

1500370750

11002200

350450750

1500

22004000

Diam. I/OI-D O-D5/8” 5/8”5/8” 5/8”3/4” 3/4”

1” 1”1” 1”

1.25” 1.25”1.25” 1.25”

1” 1”1” 1”

1.25” 1.25”2” 1.25”

1.5” 2”1.5” 2”2” 2”2” 2”

1” 1”1” 1”

1.25” 1.25”2” 1.25”

2” 1.5”2” 1.5”

Weight/ Kgs

22.54.57.5101422

9.59.820239

12.21921

9.59.82023

2532

BTU Max.Chil/Loop

N/AN/A

240006000084000

144000250000

84000100000250000450000

84000100000250000450000

450000520000

BTU Max.Condensing

1200024000480007200096000

144000300000

108000144000336000

N/A144000300000450000650000

108000144000325000

N/A

500000600000

Dimensions mmL X W x H

198 x 95 x 114205 x 95 x 115

250 x 120 x 130250 x 156 x 168315 x 156 x 168375 x 140 x 210495 x 160 x 248

263 x 154 x 158263 x 171 x 190380 x 193 x 240382 x 190 x 250498 x 215 x 270530 x 215 x 270592 x 215 x 302592 x 215 x 302

263 x 154 x 158263 x 171 x 190380 x 193 x 240382 x 190 x 250

533 x 260 x 249560 x 260 x 270

PUMPS - SPECIFICATIONS - WB REFERENCE CODES

MECHANICAL DRIVE PUMPS - CALPEDA

W

H

L

I-D

O-D

*) Model WB7500can only be used forchiller water circu-lation, not for sea-water cooling.

#) = SELF-PRIMING SEA-WATER PUMPS

webasto-blue line premium a-c system

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