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5-1-2011 Challenge the future Delft University of Technology 3mE, Process and Energy Dept. wb1224 - Thermodynamics 2 Lecture 13 II-Law efficiency Piero Colonna, Lecturer Prepared with the help of Teus van der Stelt

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Page 1: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

5-1-2011

Challenge the future

DelftUniversity ofTechnology

3mE, Process and Energy Dept.

wb1224 -

Thermodynamics 2Lecture 13 –

II-Law efficiency

Piero Colonna, Lecturer Prepared with the help of Teus van der Stelt

Page 2: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

2Wb1224 – Exergy Analysis

ContentLecture 13 -

overview

• Example of exergy balance: valve, HX, compressor

• Exergetic efficiency

• Examples of II-law efficiency: domestic heating. HX, turbine,

mixer

• Example: exergy analysis of a simple Organic Rankine Cycle

power plant

Page 3: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

3Wb1224 – Exergy Analysis

Exergy balance for a throttling valve

• All the exergy is wasted

• Difference with a turbine: molecular motion

• Data: CO2

1

1

2

0

0

0.5 kg/s100 C90 bar50 bar25 C1.013 bar

MTPPTP

0,2 ,1

b

1f f dTM Q WT

e e E

0

Page 4: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀
Presenter
Presentation Notes
Using FluidProp with working fluid CO2 (RefProp): h0 = h(P0,T0) = h(1.013,25) = 505.8 kJ/kg s0 = s(P0,T0) = s(1.013,25) = 2.737 kJ/kgK Adiabatic ==> h2 = h1 = h(P1,T1) = h(90,100) = 512.2 kJ/kg s1 = s(P1,T1) = s(90,100) = 1.967 kJ/kgK s2 = s(P2,h2) = s(50, 512.2) = 2.057 kJ/kgK e_f1 = (h1 – h0) – T0 * (s1 – s0) = 512.2 – 505.8 – (25 + 273.15) * (1.967 - 2.737) = 235.9 kJ/kg e_f2 = (h2 – h0) – T0 * (s2 – s0) = 512.2 – 505.8 – (25 + 273.15) * (2.057 - 2.737) = 209.1 kJ/kg Exergy loss: E_d / M’ = e_f1 – e_f2 = 235.9 – 209.1 = 26.8 kJ/kg Or, quicker, being h1 = h2: E_d / M’ = -T0 * (s1 – s2) = -(25 + 273.15) * (1.967 - 2.057) = 26.8 kJ/kg
Page 5: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

5Wb1224 – Exergy Analysis

Exergy balance for a heat exchanger

• Calculate The rate of exergy destruction

Change in flow exergy for both streams

• Perfect insulation

• DataWorking fluid:

Siloxane MDM

0

0

2 5

2 5

3 6

3

10 C1.013 bar

13.5 kg/s28.0 bar 0.8 bar146.2 C 183.2 C27.0 bar 0.8 bar161.0 C

TP

MP PT TP PT

H

•2•3

•5

•6

Page 6: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

H

•2•3

•5

•6

0

,2 ,5 ,2 ,5b rate of exergy destructionrate of exergy input

rate of exergy output

1f f f f dT QT

E E E E E

Presenter
Presentation Notes
Using FluidProp with working fluid MDM (StanMix): h0 = h(P0,T0) = h(1.013,10) = -223.1 kJ/kg s0 = s(P0,T0) = s(1.013,10) = -0.567 kJ/kgK h2 = h(P2,T2) = h(28.0,146.2) = 31.8 kJ/kg h5 = h(P5,T5) = h(27.0,161.0) = 253.1kJ/kg h3 = h(P3,T3) = h(0.8,183.2) = 62.4 kJ/kg h6 = h2 + h5 – h3 = 31.8 + 253.1 – 62.4 = 222.5 kJ/kg s2 = s(P2,T2) = s(28.0,146.2) = 0.153 kJ/kgK s5 = s(P5,T5) = s(27.0,161.0) = 0.685 kJ/kgK s3 = s(P3,T3) = s(0.8,183.2) = 0.225 kJ/kgK s6 = s(P6,h6) = s(0.8, 222.5) = 0.617 kJ/kgK e_f2 = h2 – h0 – T0 * (s2 – s0) = 31.8 – -223.1 – (10 + 273.15) * (0.153 – -0.567) = 51.0 kJ/kg e_f3 = h3 – h0 – T0 * (s3 – s0) = 62.4 – -223.1 – (10 + 273.15) * (0.225 – -0.567) = 61.2 kJ/kg e_f5 = h5 – h0 – T0 * (s5 – s0) = 253.1 – -223.1 – (10 + 273.15) * (0.685 – -0.567) = 121.6 kJ/kg e_f6 = h6 – h0 – T0 * (s6 – s0) = 222.5 – -223.1 – (10 + 273.15) * (0.617 – -0.567) = 110.3 kJ/kg Change in rate of flow exergy between inlet and outlet: Liquid stream (2-3): M’ * (e_f2 – e_f3) = 13.5 * (61.2 – 51.0) = -137.9 kW Vapor stream (5-6): M’ * (e_f5 – e_f6) = 13.5 * (121.6 – 110.3) = 152.1 kW Exergy loss: E_d = M’ * (e_f2 – e_f3) + M * (e_f5 – e_f6) = 152.1 – 137.9 = 14.2 kW
Page 7: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

7Wb1224 – Exergy Analysis

Comments on results

• Flow exergy increase of the liquid stream is lower than the decrease of the vapor stream

• Exergy destruction (entropy production) heat transfer and flow friction

• Indicator of thermodynamic loss due to heat transfer

temperature difference between hot and cold stream

• Flow friction Pressure drop in the pipes

Page 8: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

8Wb1224 – Exergy Analysis

Exergy balance for a compressor

0,2 ,1

b

1f f dTM W QT

e e E

•1

•2• Calculate the rate of exergy

destruction

• Constant temperature at the interface with the environment

• DataWorking fluid: air

0 0

1 2

1 2

1 2

25 C 1.013 bar

20 kg/s

200 kW 135 C1.013 bar 4.0 bar25 C 234.5 C200 m/s 100 m/s

b

T P

M

Q TP PT Tv v

QW

Page 9: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

0,2 ,1

b

1d f fTW M QT

E e e

QW

Presenter
Presentation Notes
Using FluidProp with working fluid air (GasMix, O2/0.21/N2/0.78/Ar/0.01): h1 = h(P1,T1) = h(1.013,25) = 0.0 kJ/kg h2 = h(P2,T2) = h(4.0,234.5) = 212.6 kJ/kg s1 = s(P1,T1) = s(1.013,25) = 6.86 kJ/kgK s2 = s(P2,T2) = s(4.0,234.5) = 7.00 kJ/kgK Net rate of exergy out: M * (e_f2 – e_f1) = M * [h2 – h1 – T0(s2 – s1) + (v_2^2 – v_1^2)/2 * 10^-3] = 20 * [212.6 – 0.0 – (25 + 273.15) * (7.00-6.86) + (200^2-100^2)/2 * 10^-3] = 3086 kW Mechanical power in (exergy rate with mech. power) W= M * (h2 – h1) = 20 * (212.6 – 0.0) = 4252 kW Thermal power out (exergy rate with heat transfer) = (1 – T0/Tb) * Q = (1 – (25 + 273.15) / (135 + 273.15)) * 200 = 54 kW Rate of exergy destruction = W - M * (e_f2 – e_f1) – (1 – T0/Tb) * Q = 4252 – 3086 – 54 = 1112kW
Page 10: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

10Wb1224 – Exergy Analysis

Comment on results

• Most of the exergy associated with input mechanical power goes into flow exergy

• Some exergy is destroyed within the flow by friction

• Exergy accompanying heat transfer is small

Net rate of flow exergy out 3.09 MW 72.6 %

Mechanical power in (exergy rate with mech. power) 4.25 MW 100 %

Thermal power out (exergy rate with heat transfer) 0.05 MW 1.3 %

Rate of exergy destruction (flow friction) 1.11 MW 26.1 %

Page 11: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

11Wb1224 – Exergy Analysis

Causes of exergy losses

• Thermo-mechanical systems

• Exergy loss is related to entropy production

• Flow friction: mechanical energy of a fluid in motion is dissipated into heat because of viscosity

• Heat transfer, mixing, chemical reactions

Page 12: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

12Wb1224 – Exergy Analysis

Exergetic efficiency (1)

• Efficiency: comparison with an ideal process reference definition!

• For a thermal power station: Carnot cycle

• For a refrigerator: inverse Carnot cycle

• II-law efficiency (exergetic efficiency):

• If no mech. powerthermal powerreference is process with

(e.g. reactor, gasifier)

III II

max max

COP ; COP

d 0E

Page 13: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

13Wb1224 – Exergy Analysis

Exergetic efficiency (2)

• Better index for thermodynamic quality with respect to I

• With I one could assume that 100 % available energy Wmech.

• In general

IIRate of exergy obtained Rate of exergy provided

Page 14: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

14Wb1224 – Exergy Analysis

Example: domestic heating (1)

• Comparison between an electric heater and a heat pump

• Outside temperature is 5 °C and thermo-stated temp. 20 °C

• For the electrical heater, neglecting minor losses

max inverse Carnot0

set

1 1COP COP = 19.5278.15 K11293.15 K

TT

useful

needed

COP 1QW

II,electrical heatermax

COP 1COP 0.051 5.1%COP 19.5

20 °C

5 °C

Page 15: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

15Wb1224 – Exergy Analysis

Example: domestic heating (2)

• Typical first-law efficiency of a heat pump for these operating conditions is COP = 4.7

• Comparison with natural-gas boiler

the whole chain starting from the fuel must be considered

• Best exergetic solution?

II,heat pumpmax

COP 4.67COP 0.24 24.0%COP 19.5

Page 16: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

16Wb1224 – Exergy Analysis

Example: II of heat exchanger (1)

• Assumptions:Kinetic and potential energy change

of streams are negligible

Perfectly insulated

Steady state

• The useful effect is the increase of temperature of the liquid

2 ,2 ,3II

5 ,5 ,6

2 2 3 0 2 3

5 5 6 0 5 6

Rate of exergy obtained =Rate of exergy provided

f f

f f

M

M

M h h T s sM h h T s s

e e

e e

Page 17: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

17Wb1224 – Exergy Analysis

Equivalent thermodynamic temperature (1)

• Consider one stream of the heat exchanger, variable temperature along pipes

steady state exergy balance

• is the heat flux per unit length

• The only source of exergy destruction is flow friction and this is negligible for most applications

• We can introduce the equiv. thermod. temp. and obtain

out

in

0,in ,out 1-

x

f fx

TM q x dxT x

e e

q x

0,in ,out 1-f f

TM QT

e e

T(x)x

d 0E

Page 18: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

18Wb1224 – Exergy Analysis

Equivalent thermodynamic temperature (2)

• The equivalent thermodynamic temperature is defined as the constant temperature at which the heat transfer should occur in order to generate the same amount of exergy transfer.

• We note that in

• Therefore we can write

• The equivalent thermodynamic temperature is thus

out inQ M h h

0out in 0 out in out in1- TM h h T s s M h h

T

out in

out in

s sTh h

0,in ,out 1-f f

TM QT

e e

Page 19: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

19Wb1224 – Exergy Analysis

Exergetic efficiency of HX with

The thermodynamic quality of heat transfer depends on average temperature difference

T

0

,in ,out HOTHOTII,HX

,in ,out 0COLD

COLD

1-

1-

f f

f f

TM TM T

T

e e

e e

Page 20: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

20Wb1224 – Exergy Analysis

Example: turbine

• Assumptions:Kinetic and potential energy change

of streams are negligible

Perfectly insulated

Steady state

,in ,out

II,turb,in ,out

f f d

f f

M W

WM

e e E

e e

Exergetic efficiency takes into account the

temperature and pressure at which energy is made

available (comparison of 2 turbines operating at

different T and P )

W

Page 21: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

21Wb1224 – Exergy Analysis

Example: mixer (dearator)

• Common in many processes

• Power plant: dearator (or contact heat exchanger)

• Same assumptions

1 ,1 2 ,2 3 ,3

1 2 3

f f f dM M M

M M M

e e e E 2 ,2 ,3 1 ,3 ,1 df f f fM M e e e e E

1 ,3 ,1II,mixer

2 ,2 ,3

f f

f f

M

M

e e

e e

Exergetic efficiency shows how much of

the exergy of the hot stream is transferred

to the cold stream

Page 22: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

22Wb1224 – Exergy Analysis

Exergy analysis of a simple ORC power plant (1)

Calculate exergy losses of all the ORC components

Page 23: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

23Wb1224 – Exergy Analysis

Exergy analysis of a simple ORC power plant (2)

Data

• Boiler pressure Pboiler = 8.89 bar• Turbine inlet temperature Tin,turb = 85.6 °C• Condensation pressure Pcond = 1.36 bar• Isentropic efficiency of the turbine turb = 0.80• Isentropic efficiency of the feeding pump pump = 0.35• Min. temperature difference in the boiler Tboiler = 4 °C• Min. temperature difference in the condenser Tcond = 4 °C• Mass flow of geothermal water 22.5 kg/sM

Page 24: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

24Wb1224 – Exergy Analysis

Exergy analysis of a simple ORC power plant (3)

•State •Model •Fluid •M •P •T •h •s

•no. • • •[kg/s] •[bar] •[°C] •[kJ/kg] •[kJ/kg.K]

•1 •RefProp •R245fa •9.913 •1.36 •22.69 •229.4 •1.1032

•2 •RefProp •R245fa •9.913 •8.89 •23.74 •231 •1.1067

•3 •RefProp •R245fa •9.913 •8.89 •85.60 •465.9 •1.7852

•4 •RefProp •R245fa •9.913 •1.36 •40.89 •438.3 •1.8075

•5 •IF97 •Water •70.746 •1.013 •10.00 •42.09 •0.1510

•6 •IF97 •Water •70.746 •1.513 •10.01 •42.17 •0.1511

•7 •IF97 •Water •70.746 •1.013 •17.01 •71.43 •0.2533

•8 •IF97 •Water •22.5 •6.00 •104.00 •436.3 •1.3514

•9 •IF97 •Water •22.5 •6.00 •79.40 •332.8 •1.0678

• •

•Component •Power

• •[kW]•Boiler •2328.0

•Turbine •273.4•Pump •18.7

•Condenser •2070.4

Presenter
Presentation Notes
Data slightly adapted
Page 25: wb1224 - Thermodynamics 2 - Thermodynamics 2 ... Working fluid: Siloxane MDM 0 0 25 25 36 3 ... Using FluidProp with working fluid air \⠀䜀愀猀䴀椀砀Ⰰ 伀㈀⼀ ⸀㈀

25Wb1224 – Exergy Analysis

Exergy analysis of a simple ORC power plant (4)

Exergy balances of the components

• Boiler

• Turbine

• Condenser

• Pump

With

And

,8 ,9 ,2 ,3 df f f fM M e e e e E

,3 ,4 turb df fM W e e E

,4 ,1 ,6 ,7 df f f fM M e e e e E

,2 ,1 pump df fM W e e E

,in ,out out in 0 out inf f h h T s s e e

0 010 C ; 1.013 barT P

Presenter
Presentation Notes
Condenser e_f3 --> e_f1
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26Wb1224 – Exergy Analysis

Exergy analysis of a simple ORC power plant (5)

Solving exergy balance for exergy losses

• Boiler is largest

• Condenser and turbine similar

• Boiler: add heat transfer surface, but additional cost

• Turbine fluid dynamics performance: R&D

•Component •Exergy loss •Exergy Eff.

• •[kW] •[%]•Boiler •97.69 •81.3

•Turbine •62.61 •81.4•Pump •12.70 •32.2

•Condenser •70.77 •24.4

Presenter
Presentation Notes
Teus please check and corrects where appropriate
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27Wb1224 – Exergy Analysis

Grassman diagram

Geothermal reservoir (injection)

Geothermal reservoir(extraction)

Boiler

Pipe 8

Pipe 9

Electric power

Pipe 3

Pipe 4

Pipe 1

Pipe 2

Turbogenerator

Condenser

Main pump

100 %

57 %

22 %

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28Wb1224 – Exergy Analysis

Concluding remarks

• Comparison combined cycle plant (I =59%) and geothermal ORC plant (I =10%)

• Better comparing II : II,CCP = 0.52 and II,ORC = 0.58

• Exergoeconmics

• Life-cycle analysis

• Arbitrariness: definition of exergy obtained and provided, definition of the system, conditions

Presenter
Presentation Notes
eta_I = rate energy obtained / rate energy provided = (E_turb – E_mainpump – E_coolpump) / (h3 – h2) eta_II = rate exergy obtained / rate exergy provided = (E_turb – E_mainpump – E_coolpump) / (h3 – h2 – T0 * (s3 – s2))