wausau-north service center · •samatic 2222 auto winder •samatic 2680 automatic coil winder...

7
WAUSAU-NORTH SERVICE CENTER Facility Size •Repair Operations Production Area: 43,200 Sq. Ft. •Warehouse: 16,800 Sq. Ft. •Largest Entrance: 20’ W X 16‘ H Bridge Crane Capacity •High Bay: 10, 15, 20, & 30 Ton Bridge Cranes •Low Bay: 2 & 5 Ton Bridge Cranes •30 Ton Bridge Crane Details: 30 T hoist 18’-10” floor to bottom of hook 15 T hoist 20‘-2“ floor to bottom of hook Traverses 4’ deep truck bay with 20‘ W X 16’ H door Machining and Measuring •Three lathes, all with digital readouts 60” Swing, 174” L 30” Swing, 114” L 28” Swing, 80” L •Vertical knee mill with 30” bed & digital readouts •Union BFT 110 CNC Horizontal Boring Mill with 4.3” dia spindle, facing head & rotary table •Union BFT 130 CNC Horizontal Boring Mill with 5.1” dia spindle, facing head & rotary table •CAM Innovations Automatic Undercutter •CAM Innovations Lathe-Mounted Undercutter •Potter-Rayfield E411B banding tension device •CMM arm with Polyworks software •Commutator Profiler Hydraulic Presses •800 Ton horizontal wheel press, 84” working length, 12” throat •100 Ton vertical H-frame press •50 Ton horizontal bearing/coupling puller press Welding, Brazing, Metalizing •SMAW (stick) •GMAW/MIG (wire) •GTAW/TIG •3 each water-cooled resistance heat brazing units •Metal Frame-Spray Capability Eutectic Castolin TeroDyn F5220 Ovens •Drying/Curing 95” W x 144” L x 88” H 72” W x 120” L x 72” H 120” W x 168” L x 106” H •Burn (Thermal Stripping) 70” H x 70” L x 70” H with multiple part-temp burner and mist suppression control & process logging Core Loss Testing •125 kVA (5,000 HP) Phenix Core Loss Test Set •Full Flux “Loop” Testing for Larger Machines Insulating Resins & Process Equipment •Epoxy: Epoxylite 478 by Elantas PDG VPI- 6’ diameter •Polyester: 433-75VTC by Elantas PDG VPI- 9’ diameter Winding Machines •Broomfield Model 700 30,000# load capacity with tailstock •Broomfield Model 500 20,000# load capacity with tailstock Other Test Equipment •Fluke thermal imaging camera •Flir thermal imaging camera •4 Each, 12kV surge testers (Baker & Electrom) •15 kV AC hipot •2 Each, small programmable AC/DC hipot test sets •Phenix PAD 10-25, 10 kV AC hipot/25 kV DC hipot set •100 kV DC hipot •2 Each, Pruftechnik VIBXpert II Vibration data collectors Dynamic Balancers •5,000# capacity, soft bearing •20,000# capacity, soft bearing Balance to ISO 1940 G1.0 and better Motor Test Set •Phenix MTS 1000kVA AC, 675 kVA DC 0-7,200 Volts AC 0-500 Volts DC, 1350 Amps DC Dynamometer •800 HP @ 1,350 to 3,600 RPM 500 HP @ 1,120 RPM 300 HP @ 960 RPM Other Equipment •Two Paint Booths •Two Wash Bays 20’ W X 18’ D •Abrasive Blast Room normally using glass bead Size: 14’W x 16’ D Top access door for 15 Ton Bridge Crane Entry door opening 8’ W X 11’ H •Abrasive Blast Cabinet using glass bead Largest Forktruck Capacity •20,000#

Upload: others

Post on 23-Mar-2020

25 views

Category:

Documents


0 download

TRANSCRIPT

WAUSAU-NORTHSERVICE CENTER

Facility Size •Repair Operations Production Area: 43,200 Sq. Ft.•Warehouse: 16,800 Sq. Ft.•Largest Entrance: 20’ W X 16‘ H Bridge Crane Capacity•High Bay: 10, 15, 20, & 30 Ton Bridge Cranes•Low Bay: 2 & 5 Ton Bridge Cranes•30 Ton Bridge Crane Details: 30 T hoist 18’-10” floor to bottom of hook 15 T hoist 20‘-2“ floor to bottom of hook Traverses 4’ deep truck bay with 20‘ W X 16’ H door Machining and Measuring•Three lathes, all with digital readouts 60” Swing, 174” L 30” Swing, 114” L 28” Swing, 80” L•Vertical knee mill with 30” bed & digital readouts•Union BFT 110 CNC Horizontal Boring Mill with 4.3” dia spindle, facing head & rotary table•Union BFT 130 CNC Horizontal Boring Mill with 5.1” dia spindle, facing head & rotary table•CAM Innovations Automatic Undercutter•CAM Innovations Lathe-Mounted Undercutter•Potter-Rayfield E411B banding tension device•CMM arm with Polyworks software•Commutator Profiler Hydraulic Presses•800 Ton horizontal wheel press, 84” working length, 12” throat•100 Ton vertical H-frame press •50 Ton horizontal bearing/coupling puller press Welding, Brazing, Metalizing•SMAW (stick) •GMAW/MIG (wire) •GTAW/TIG•3 each water-cooled resistance heat brazing units•Metal Frame-Spray Capability Eutectic Castolin TeroDyn F5220 Ovens•Drying/Curing 95” W x 144” L x 88” H 72” W x 120” L x 72” H 120” W x 168” L x 106” H•Burn (Thermal Stripping) 70” H x 70” L x 70” H with multiple part-temp burner and mist suppression control & process logging

Core Loss Testing•125 kVA (5,000 HP) Phenix Core Loss Test Set•Full Flux “Loop” Testing for Larger Machines Insulating Resins & Process Equipment•Epoxy: Epoxylite 478 by Elantas PDG VPI- 6’ diameter•Polyester: 433-75VTC by Elantas PDG VPI- 9’ diameter Winding Machines•Broomfield Model 700 30,000# load capacity with tailstock•Broomfield Model 500 20,000# load capacity with tailstock Other Test Equipment•Fluke thermal imaging camera•Flir thermal imaging camera•4 Each, 12kV surge testers (Baker & Electrom)•15 kV AC hipot•2 Each, small programmable AC/DC hipot test sets•Phenix PAD 10-25, 10 kV AC hipot/25 kV DC hipot set•100 kV DC hipot•2 Each, Pruftechnik VIBXpert II Vibration data collectors Dynamic Balancers•5,000# capacity, soft bearing•20,000# capacity, soft bearing Balance to ISO 1940 G1.0 and better Motor Test Set•Phenix MTS 1000kVA AC, 675 kVA DC 0-7,200 Volts AC 0-500 Volts DC, 1350 Amps DC Dynamometer•800 HP @ 1,350 to 3,600 RPM 500 HP @ 1,120 RPM 300 HP @ 960 RPM Other Equipment•Two Paint Booths•Two Wash Bays 20’ W X 18’ D•Abrasive Blast Room normally using glass bead Size: 14’W x 16’ D Top access door for 15 Ton Bridge Crane Entry door opening 8’ W X 11’ H•Abrasive Blast Cabinet using glass bead Largest Forktruck Capacity•20,000#

WAUSAU-SOUTHSERVICE CENTER

Facility•Motor Repair Production Area: 19,200 Sq. Ft.•New Motor/Shipping Dept: 12,100 Sq. Ft.•Power Services: 3,000 Sq. Ft.•Warehouse 11,120 Sq. Ft.

Crane Capacity•1/2 Ton to 2 Ton Jib Cranes• 2 Ton to 5 Ton Bridge Cranes•10 Ton Bridge Crane

Bake Ovens•72”W x 96“ L x 72” H•72“ W x 108” L x 72“ H

Burnout Oven•44” W x 44“ L x 43” H

Test Panel•50 HP VFD -460 VAC•75 HP VFD - 230 VAC•250 kVA, 0-600 VAC, 0-500 VDC•0-300 VAC 30 AMP Single Phase Test Set

Dynamic Balance Stand•5,000 lb. Capacity

Dip Tank•48” W x 48” L x 48” D

Winding Machines•Samatic 2222 Auto Winder•Samatic 2680 Automatic Coil Winder Heads Up 36” Coils•Samatic 2780 Automatic Coil Winder Heads Up to 43” and DC Wizard Coil Winding Head•Coil Winder- Continuity- Concentric Heads Up 24” Coils

Lathes•Sharp 26” Swing, 80” L•Sharp 30” Swing, 80” L•American 31” Swing, 114” L

Hydraulic Press•Vertical 150 Ton• Gear Puller 10 Ton

Welders• MIG, TIG, and Wire Feed Other Shop Equipment•Paint Booth•Stripping Booth•Steam Cleaning Booth 9’ W x 12’ D•Blast Booth•Coil Cutoff Machines•1- Baker D12R Surge Tester•2- Electrom TIG 60 Surge Tester•CAM Industries- Automatic Undercutter•Phenix - CL10A•Summit Milling Machine EVS350B•1- Baker DX12 Surge Tester

Dynamometers•Power Test - EMTS250 - 250 HP, 3600 RPM•Potter Rayfield - Fractional - 10HP

APPLETONSERVICE CENTER

Facility•Motor Repair Production Area:22,000 Sq. Ft.•Warehouse 16,000 Sq. Ft.

Crane Capacity•West Bay- 5 Ton•Middle Bay- 10 Ton and 5 Ton•East Bay- (3) 5 Ton

Bake Ovens•72” W x 96” L x 96” H•54” W x 70” L x 70” H

Test Panel•300 kVA Phenix, 0-7200 VAC, 0-600 VDC (400 amp)

Motor Analyzer•PdMA MCE Max Motor Analyzer

Dynamic Balance Stand•5,000 lb. Capacity•10,000 lb. Capacity

Dip Tank•Polyester Varnish

VPI Tank•60” diameter•478 Epoxy Resin

CNC Lathe•Mazak Quick Turn Nexus 350-II MY 80” Mazatrol•83” Between Centers ( Maximum Cut Length 80”)•4.0” Thru Hole Chuck/Spindle•29.5” Maximum Swing•16.5” Maximum Machining Diameter•Matrix Nexus Control

CNC Milling Machine Center•Mazak 510C/50•C-Axis: Full 4th Axis .001 Deg.•X-Axis: 41.3” Stroke•Y-Axis: 20.08” Stroke•Z-Axis: 23.03” Stroke•Spindle Taper/ Big Plus: 50 Taper•Spindle Speed: 6,000 RPM•Spindle Motor: 50 HP•Number of Tools: 24+

Lathes•20” Voest•22” Leblond•28” Monarch•54” Skoda Hydraulic Press•Vertical 100 Ton

Welders•MIG, TIG, and Wire Feed

Other Shop Equipment•Paint Booth•Stripping Booth•Steam Cleaning Booth 12’ W x 15’ D•Hytork-Hydraulic Torque Wrench•Automatic Under Cutter•Full Overhead Exhaust System•100 ton POSI-Lock Puller•Phenix Core Loss Tester

Trucks•2008 Ford 550- 10,000 lb. Capacity•2019 Dodge- 10,000 lb. Capacity•2019 Kenworth- 27,500 lb. Capacity

IRON MOUNTAINSERVICE CENTER

Facility•Motor Repair Productive Area: 12,900 Sq. Ft.•Warehouse 3,800 Sq. Ft.

Crane Capacity•South Bay: 2- 10 Ton Bridge Cranes•North West Bay: 3 Ton Bridge Crane•North East Bay: 2 Ton Bridge Crane•West Trolley: 5 Ton•Jib Cranes: 1 Ton

Bake Ovens•5’W x 9‘ D x 6’ H

Burnout Oven•4‘W X 5’H X 5‘D With Part Temperature Control

Test Panels•Magnetek 3Phase Test Panel 480vac 390amps•Hyprotronics 400 amp 0-4160vac•DC Test Panel 100 amp 0-500vdc

Dynamic Balance Stand•5,000 lb. Capacity•2,500 lb. Capacity Motor Analyzer•PDMA MCE Motor Analyzer•Baker AWAIV-12 Winding Analyzer•Baker D-12000 Winding Analyzer•Lexco 2025 Core Loss Tester•Open Rotor Tester

VPI Tank•5’ diameter w/ Shaft Well, Randbar 2002•Varnish Dip Tank Isopoxy 433-50A

Lathes•YAM 22” swing, 10‘L•LeBlond 16” swing, 6’L•LeBlond 16” swing Gap Bed, 8‘-11’ L•Pittsburg 36” swing, 12‘L•South Bend 10” swing, 4’ L•Lucas #32 Boring Bar•Cincinnati Horizontal Milling Machine•Bridgeport Horizontal Milling Machine•Tree Horizontal Milling Machine

Hydraulic Press•Vertical 100 Ton•Horizontal 100 Ton•Horizontal 30 Ton

Welders• Stick, MIG, TIG, and Wire Feed Other Shop Equipment•Sand Blast Room•Sand Blast Cabinets•Glass Bead Cabinets•Cold Jet Aero 40 CO2 Ice Blaster•Beaver Power Wash Station•Thermal Arc Pax 10XR Plasma Cutter•NANO Air dryer System Trucks•White Road Boss 2 25,000 lb. Capacity•International 4300 16,000 lb. Capacity•Ford F450 6,100 lb. Capacity•Ford F450 7,000 lb. Capacity

Dynamometers•AW 900HP•150HP•50HP

STURTEVANTSERVICE CENTER

Facility•Motor Repair Production Area: 18,000 Sq. Ft.•Warehouse 8,000 Sq. Ft.•32 Ft. High Bay

Crane Capacity•High Bay Cranes- 20 Ton, 10 Ton, and 7-1/2 Ton•High Bay/Low Bay- 6 Jib Cranes•West Bay- 7-1/2 and 5 Ton Bridge Cranes•Low South Bay & Winding- 5 Ton Bridge Crane, 1 Ton Jib

Winding Machines•Round Coil winding to 50” Diameter•Samatic 2400 Auto Winder•Samatic 2780 Auto Winder

Bake Ovens•8’W x 12’ D x 10’ H•4’ W x 4’ D x 5’ H

Burnout Oven•5’W x 5’D x 6’ H

Test Panels•2500 kVA Phenix, 0-7200 VAC, 0-650 VDC (400 amp)•200 amps, 110 VAC, 230 VAC, and 460 VAC•300 HP 460 VAC 0-120HZ VFD

Dynamic Balance Stands•5,000 lb. Capacity•20,000 lb. Capacity

Vacuum Pressure Impregnation System•60” Diameter•84” D 2’ x 12” Shaft Well•Epoxy Resin

Lathes•Lodge and Shipley 30” Swing, 144” L•Tos 20” Swing, 105” L Hrydraulic Presses•Vertical 150 Ton•Gear Puller 60 Ton Welders•MIG, TIG, and Wire Feed

Other Shop Equipment•Paint Booth•Steam Cleaning Booth- 20’ W x 18’ D•Cryrogenic (Dry Ice) Cleaning Machine•Diesel Air Compressor- 400 cfm x 200 psi•On-Site Mobile Job Trailer 8’ x 20’(Stocked with Lifting, Rigging, Motor Repair Tools)•60 KW Diesel Generator Trailer

Dynamometer•300 HP A&W Dynamometer

MINNEAPOLIS SERVICE CENTER

Facility•Motor Repair Production Area: 35,000 sq. ft.•Power Services Production Area: 2,560 sq. ft.•Warehouse: 6,000 sq. ft.•Largest Entrance 16’ W x 18’ H Overhead CranesMax. Lift Capacity 45T w/ 36 ft. HOL•(1) 25T/10T w/36 ft. HOL•(2) 20T w/18 ft. HOL•(2) 15T w/18 ft. HOL•(3) 10T w/18” HOL•(1) 5T w/18’ HOL•(15) 2T Jib Cranes Machining/Measuring•Monarch 60” Swing, 212” L•Monarch 18” Swing, 60” L•(2) LeBlond 24” Swing, 72”•(2) Vertical Knee Mills•5” CNC Horizontal Mill- 40,000 Lb. Capacity•2” CNC Vertical Mill- 1,000 Lb. Capacity•CMM Arm W/ PolyWorks•AutoCAD•Electrical Run-out Probes•Commutator Profiler Hydraulic Presses•Horizontal – 600T •Vertical – 100T•Pullers up to 50T Welding/Brazing/Metalizing•GMAW, MIG, TIG, and Oxy-Fuel Brazing•100 KW Induction Brazing System•Eutectic Castolin - TeroDyne Cold Flame Spray System Bake/Curing Ovens•144” W × 192” L × 168” H •72” W × 72” L × 84” H•54” W x 48” L x 48” H Thermal Stripping Ovens•144” W × 192” L × 168” H •72” W × 72” L × 84” H•54” W x 48” L x 48” H Core Loss Testing•125 kVA (5,000 HP) Phenix Core Loss Test Set•Flux “Loop” Testing for Large Machines•ELCID Evolution – Electromagnetic Core Imperfection Detection

Electrical Testing Equipment •Baker 15kV & 40 kV Winding Analyzers•PDMA MCE Test Set•25 kV DC Hipot•100kV 60 Hz AC Hipot•Fluke PQ 345 Amp Meter •Fluke 287 True RMS VOM•Fluke 192C Digital Scopemeter•Fluke Ti10 IR Camera•Larkin M3K Power Semiconductor Test Set•Doble M4100 w/Type C Tunable Reactor•FW Bell 5180 Gaussmeter•HF Bar to Bar Tester•AEMC 10kV IR Test Set•AEMC DLRO Meter Coil Winding Equipment •SAMATIC CNC Random Wound Coil Machine•Broomfield DC/SynchronousCoil Winder w/ Reverse BendWire Tensioning System•CAM Coil Taping Machine Vacuum Pressure Impregnation Systems •120” Dia.× 120” Epoxy•84” Dia. × 84” Polyester Dynamic Balancing •Soft Bearing weight capacity equal to or < 25,000 lbs. •ISO 1940 G1.0 Motor Test Set •Phenix MTS 1500 kVA 0-13.8 kV VAC, 0-750 VDC Support Equipment •Paint Booth 16’ W × 8” D × 10’H•Stripping/Grinding Booth•Steam Cleaning Booth 20’ W × 18’ D•Cryogenic (Dry Ice) Blasting Machine Trucks •2019 Kenworth T440 27,500 Lb. Load Capacity w/ Shaft Well•2018 RAM 5500 8,800 lb. Load Capacity•2002 Ford F550 5,840 lb. Load Capacity w/ 2,500 lb. Articulated Crane •1995 IH 8100 24,200 Lb. Load Capacity w/ Shaft Well Fork Lifts•Multiple Forklifts w/12T Maximum Lift Capacity.

APPLETON TRUCK SHOPSERVICE CENTER

Facility Repair Operations Area: •16,250 Sq. Ft. Inside Undercrane •8,000 Sq. Ft. Outside Undercrane •20’x20’ Largest Entrance

Crane Capacity •(2) 35 Ton Bridge Crane Inside •(1) 15 Ton Bridge Crane Outside •(5) 1 Ton Jib Cranes

Test Panels •Flex Pak 3000 Digital DC Drive

Hydraulic Press •400 Ton Horizontal •100 Ton Vertical

Welders •(1) Tig Welder •(4) Mig Welders •(1) Stick Welder

Other Shop Equipment •Parts Washer •Hypertherm 59001 Plasma Torch

Fork Lifts •6,700 Lb. Capacity