watson & hillhouse uk - dredging pumps...bell®water jet pumps. • diesel or hydraulic driven...

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DREDGING PUMPS 2017

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Page 1: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

DR

EDG

ING

PU

MPS

2017

Page 2: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable
Page 3: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

IND

EXBELL® PUMPS 4

• Overview• Characteristics• Production• Applications & Areas Of Operation

STRONG POINTS 7• Basic Design• Spares & Services

BELL® HEADS 10

• Sand Production Head• Flat Barge Bead• Cutter Head• Auger Head• Double Cutter Head

AVAILABLE OPTIONS 13

• Production Instrumentation• Process Instrumentation• Power Packs• Pipes & Hoses

BELL® POWER PACKS 14

• Main Specifications

BELL® WATER JET PUMPS 15• Main Specifications

BELL® BOOSTER STATIONS 16

• Main Specifications

BELL® A-FRAME DREDGER 250 17• Main Specifications• Dredging Pump Specifications• Deck Equipment• Electrical System• Main Drives

BELL® CUTTER DREDGERS 18-19• BCD 250 & 300• BCD 400

Page 4: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

4

CHARACTERISTICS

OVERVIEW

BEL

PUM

PS

BELL 100 BELL 150 BELL 200 BELL 250 BELL 300 BELL 400

Mixture capacity max 300 m3/h 500 m3/h 800 m3/h 1250 m3/h 1800 m3/h 3150 m3/h

Pump speed approx. 1350 rpm 1300 rpm 1200 rpm 900 rpm 750 rpm 600 rpm

Max power at shaft 30 kW 75 kW 110 kW 190 kW 300 kW 500 kW

Suction bore Ø100 mm Ø150 mm Ø200 mm Ø250 mm Ø300 mm Ø400 mm

Discharge piping Ø100 mm Ø150 mm Ø200 mm Ø250 mm Ø300 mm Ø400 mm

Spherical passage 50 mm 75 mm 125 mm 130 mm 155 mm 210 mm

Weight (hydraulic, without head)

550 kg 950 kg 1200 kg 1600 kg 3000 kg 5000 kg

Weight (electric, without head)

1000 kg 1375 kg 1900 kg 2500 kg 4100 kg 6400 kg

Hydraulic Pressure 250 bar 250 bar 250 bar 250 bar 300 bar 300 bar

Hydraulic Flow 85 L/min 195 L/min 290 L/min 425 L/min 600 L/min 1000 L/min

Hydraulic Cutter flow 15-20 L/min 15-20 L/min 35-50 L/min 35-50 L/min 70-110 L/min 70-110 L/min

Page 5: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

PRODUCTION

APPLICATIONS & AREAS OF OPERATION

0

100

200

300

400

500

600

700

800

900

1000

0 200 400 600 800 1000 1200 1400 1600 1800 2000

Prod

uctio

n in

solid

s [m

3 /h]

Discharge distance [m]

PRODUCTION DIAGRAM BELL PUMPS (Medium Sand 230 μm)

Bell 100

Bell 150

Bell 200

Bell 250

Bell 300

Bell 400

Typical applications

• Dredging

• Dredging maintenance

• Sand / gravel mining

• Mobile booster station

• Mounted on ladder or crane

• Suspension from A-frame

Typical areas of operation:

• Harbours

• Rivers

• Canals

• Restricted areas

• Hopper barges

Page 6: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable
Page 7: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

7

BASIC DESIGN• Delivery from stock

• Heavy duty design

• Low maintenance

• Proven design

• Compact

• Multifunctional

• Low cost

• Large spherical passing

• Various suction heads available

• Changeable wearing parts

• Double mechanical seal

STR

ON

G

POIN

TS

Page 8: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

SPARES AND SERVICES

• ADJUSTABLE NIHARD WEAR PLATES

• ADJUSTABLE NIHARD IMPELLER

• DOUBLE MECHANICAL SEAL

• OPTIONAL SENSORS

After Sales Department:

- Components with short delivery time

- Complete package of spare parts

- Advice and support

- Dedicated team involved from order to post delivery support

Bell Field Service:

- Post delivery support

- Warranty and after sales services

- Training courses (in house and on site)

- Technical check-ups

- Service in remote areas

Page 9: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable
Page 10: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

AUGERHEAD

DOUBLE CUTTER HEAD

10

CUTTER HEAD

FLAT BARGE HEAD

SAND PRODUCTION HEAD

SAND PRODUCTION HEAD

BEL

L® H

EAD

S

- Jet-water pipe and nozzles

- Suspension from crane or A-frame

- High production capacities

Page 11: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

CUTTER HEAD

FLAT BARGE HEAD- Jet-water pipe and ring around head

- Suspension from crane or A-frame

- Discharge barges

- Separate hydraulic powered cutter

- Fixed suspension on crane or ladder

- Designed for removal of packed sand

Page 12: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

AUGER HEAD- Dredging with less turbidity

- Used in polluted areas

- Less water is taken from the area

- Used for levelling soil under water

DOUBLE CUTTER HEAD- Dredging piles

- Suspension from cable

Page 13: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

13

PROCESS EQUIPMENT

PROCESS INSTRUMENTATION

POWER PACKS

PIPES AND HOSES

- Non-nuclear density meter- Flow meter - Bell sensors

- Booster stations- Bell Water Jet Pumps

- Diesel driven hydraulic power packs- Generator sets

- Discharge hoses including fl oats- Discharge over land (Steel / HDPE)- Self fl oating hoses- Hydraulic hoses- Jet-water hoses- Geotubes

BELL SENSORS- Water ingress sensor- Dicharge pressure- Pump speed - Depth measurement

AVA

ILA

BLE

O

PTIO

NS

Page 14: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

14

BELL® STAND-ALONE POWER PACKSAVAILABLE FOR ALL BELL DREDGING PUMPS & HEADS

BELL 150 STAND-ALONE POWER PACK• Power: 126 kW• Flow pump 1: 195 L/min.• Flow pump 2: 20 L/min.

BELL 200 STAND-ALONE POWER PACK• Power 194 kW• Flow pump 1: 290 L/min.• Flow pump 2: 50 L/min.

BELL 250 STAND-ALONE POWER PACK• Power: 253 kW• Flow pump 1: 425 L/min.• Flow pump 2: 50 L/min.

BELL 300 STAND-ALONE POWER PACK• Power: 338 kW• Flow pump 1: 600 L/min.• Flow pump 2: 110 L/min.

BEL

L® P

OW

ER

PAC

KS

Page 15: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

BELL 150 AUXILIARYPOWER PACK• Power: 110 kW• Flow pump 1: 195 L/min.• Flow pump 2: 20 L/min.

BELL® WATER JET PUMPS• Diesel or hydraulic driven• Fast dry priming• On open skid or in closed sound-

attenuated canopy• Applicable to all Bell sand production

heads and fl at barge heads

BELL 250 AUXILIARYPOWER PACK• Power: 194 kW• Flow pump 1: 425 L/min.• Flow pump 2: 50 L/min.

BELL 200 AUXILIARYPOWER PACK• Power: 129 kW• Flow pump 1: 290 L/min.• Flow pump 2: 50 L/min.

BELL® AUXILIARY POWER PACKS AVAILABLE FOR ALL BELL DREDGING PUMPS & HEADS

Page 16: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

16

BELL® BOOSTER STATIONS AVAILABLE FOR ALL BELL DREDGING PUMPS

BELL BOOSTER STATION 150• Power: 96 kW• Equipped with BELL 150 Pump

BELL BOOSTER STATION 200• Power: 143 kW• Equipped with BELL 200 Pump

BELL BOOSTER STATION 250• Power: 237 kW• Equipped with BELL 250 Pump

BEL

BO

OST

ERST

ATI

ON

S

Bell booster pumps can be used when pumping beyond the maximum discharge distance of the dredging pump is required. With multiple booster pumps in the discharge pipeline the material can be dredged miles away!

The Bell booster pump is placed in a frame with a built-in diesel tank at the bottom. In the upper part of the frame multiple ventilation grids are installed as well as doors for easy maintenance on the diesel engine. The pump itself is located outside of the canopy for easy coupling of the hoses.

BELL® STAND-ALONE POWER PACKSAVAILABLE FOR ALL BELL DREDGING PUMPS & HEADS

Page 17: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

17

Main specifications

Dredging pump specifications

Electrical system

Main Drives

Deck equipment

A-F

RA

ME

DR

EDG

ER

250

Length 12.192 mm

Width 7.376 mm

Height 6.090 mm

Design draught 607,2 mm

Total weight ± 35.000 kg

Total installed power 516 kW

Max river flow rate 3 m/s

Dredging pump BELL 250

Max mixture capacity 1250 m3/h

Pump speed 900 rpm

Max power at shaft 190 kW

Suction bore 250 mm

Discharge piping 250 mm

Spherical passage 130 mm

Weight (hydraulic) 2600 kg

Hydraulic pressure 295 bar

Hydraulic flow 425 L/min

Max dredging depth ± 45 m

Battery voltage 12 V DC

Battery current 130 Ah

Amount of battery’s 4

System voltage 24 V DC

Diesel enginesHydraulic power engine 373 kW @ 2100 rpm

Water jet engine 143 kW @ 1800 rpm

Winches4x mooring winch 25 kN, holding force is 37.5 kN

1x hoisting winch 45 kN, holding force is 105 kN

Page 18: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

18

BELL CUTTER DREDGERS 250 & 300

BELL CUTTER DREDGER 250

BCD

250

& 3

00

- Dredge pump: BELL 250

- Dredge capacity (water & solids): 1250 m³/hr

- Dredge capacity in dry volume (max.): 250 m³/hr

- Stone size diameter (max.): 130 mm

- Installed power on the dredge pump: 190 kW

- Power source dredger: Diesel engine

- Positioning entities: 2x mooring winches & 2x spud poles

Page 19: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

19

15000

804

0

29703

200

0

557

5

940

0

149

05

12

H

G

F

E

D

C

B

A

J

K

L

M

N

P

Q

R

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

1110987654321 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20Do not scale drawing.www.belldredgingpumps.com

Units :mm. / deg.

General tolerances:ISO 2768 - MISO 2768 - K 1 of 1

Sheet:

Format: Rev.Drawing Number:Scale:

Description: Drawn

Checked

Date

A01:40 A+

MK

21-10-2015

BCD500The data, design and/or technical information appearing on this sheet is the property of Bell Dredging Pumps and is disclosed in confidence. It is not to be copied, reproduced, revealed to or appropriated by other, either in part, or in whole without the express written of Bell Dredging Pumps.

Weight:

kg

60°

BELL CUTTER DREDGER 400

BELL CUTTER DREDGER 400

BCD

400

- Dredge pump: BELL 400

- Dredge capacity (water & solids): 3150 m³/hr

- Dredge capacity in dry volume (max.): 630 m³/hr

- Stone size diameter (max.): 210 mm

- Installed power on the dredge pump: 500 kW

- Power source dredger: Diesel engine

- Positioning entities: 2x mooring winches & 2x spud poles

Page 20: Watson & Hillhouse UK - DREDGING PUMPS...BELL®WATER JET PUMPS. • Diesel or hydraulic driven • Fast dry priming • On open skid or in closed sound- attenuated canopy • Applicable

MO

RE

IN

FOR

MA

TIO

N:

Dealer:

0420

17

BE

LLD

RE

DG

ING

PU

MP

S.C

OM

Bell Dredging Pumps | Winkelerzand 1a | 1731 LR Winkel, the Netherlands | Telephone: +31(0)224-855 340www.BellDredgingPumps.com | [email protected] | VAT: NL8522.96.964 | COC: 56 77 52 45