water industry solutions · your ability to monitor, control and optimize your operations – so...
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Water Industry SolutionsEnergy Management
Conserve energy - and reduce costs - with energy management and optimization
solutions.
Benefits:• ControlmotorspeedandsaveenergywithPowerFlex®variablefrequencydrives
• Reducemechanicalwearwithsoft-starttechnology
• Activelygatherandtransmitpowerdata,includingloadmonitoringandprocessrequirements,throughoutyourenterprise
• Streamlineprocesseswithintegratedrecordingandreporting
• Enablereal-timevisibilityofenergyusageanddemandrequirementswithFactoryTalk®EnergyMetrixsoftware
Rockwell Automation Water Industry Solutions
Reduceyourenergyconsumptionandimproveoperationalperformanceinfreshwater,wastewateranddesalinationwithplant-widesolutionsfromRockwellAutomation.WhenyouchooseRockwellAutomation,youareassuredinnovativeproductsandservicesthatconformtostringentindustryrequirements.
Oursolutionsforthewaterindustryimproveyourabilitytomonitor,controlandoptimizeyouroperations–soyoucanbettermanageyourenergyusage.
The Challenges
Inthewaterindustry,energycostsaresubstantial.Globally,pumpingandaerationprocessesaccountfor60percentofenergyusedinwaterandwastewatermanagementapplicationsandrepresentthenumberoneenergyexpense.Peak-demandchargescanfurtherincreaseyourenergyexpenditures.
Butenergyconsumptionisalsothesinglemostmanageablecostvariableintheindustry.Andimprovingenergymanagementcanhaveadramaticimpactonloweringyouroveralloperationalcosts.
Tocapturethesesavings,youneedthelatesttechnologytooptimizeyoursystems–andtoimprovethemonitoringandmanagementofyourmostenergy-intensiveprocesses.
Publication WATER-AP021-EN-P – July 2012 Copyright ©2012 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Water wastewater solutions improve motor control and system visibility – so you can manage energy consumption.
Monitor Energy Consumption and Power QualityThemulti-disciplinedPlantPAx™ProcessAutomationSystemprovidestheprocessandIntelligentMotorControlyoursystemrequires–plusvisibilityintoenergyconsumption.Throughintegratedprogrammableautomationcontrollers(PACs)andscalablesoftwarecomponents,youcanachievehighlydetailedtrendinganalysisthatcanhelpyoudetermineandautomateon-demandandpeakusage.WhenyouintegrateAllen-BradleyPowerMonitor™energymetersintoyourpumpingstations,electricalrooms,andpurificationandwater-dischargingequipment,youcanalsoobtainreal-timepowerqualitydata.Witharangeofofferingstofityourneeds,thePowerMonitorfamilyincludeswirelessandcompactmeters,aswellasthePowerMonitor5000whichprovidespowerandenergymetering,harmonicsanalysis,flicker,andwaveformcaptureviaarangeofcommunicationprotocols.Finally,FactoryTalkEnergyMetrixisascalable,web-basedenergymanagementsoftwareprogram.Itallowsyoutocapture,analyze,store,andshareenergydataacrosstheentireenterprise.
Asaresult,youcanachieveanintegratedcontrolsystemwithreal-timereportingthatallowsyoutoproactivelyrespondtochangesinpowerrequirements.
Deploy an Energy Management StrategyEnergymanagementbeginswithaplan,andtheRockwellAutomationIndustrialGreenPrint™methodologycanhelpyourcompanydevelopaholisticenergyresourcestrategythatencompassesyourconsumptionofwater,air,gas,electricityandsteam(WAGES).TheIndustrialGreenPrintmethodologyiscomprisedoffourstages–Awareness,Efficiency,OptimizationandAggregation.Bypersonalizingeachphaseofthemethodologytomeetyourspecificgoals,RockwellAutomationcanhelpyou:•Effectivelymanageenergyconsumptionpatternsandassetperformance.•Predicttheoverallimpactofprocesschangesonenergyuseandemissions.•AutomateprocessesforoptimalWAGESconsumptionacrossyourenterpriseandthroughoutthesupplychain.
Reduce Energy Use – Not ServiceIntelligentMotorControlsolutionsfromRockwellAutomationcombineleading-edgemotorcontrolwithreal-timecommunicationstohelpyoumanageandreduceenergyconsumption.Youcanachievedramaticenergysavingsthroughoutyourprocessbyreplacingacross-the-linestartingandmechanicalflowcontrol–dampersandvalves–withsoft-starttechnologyandvariablefrequencydrives.Intrinsicallyenergyefficient,Allen-Bradley®SMC™FlexcontrollersapplyreducedvoltagetoACmotorstoenablesoftstartingandstopping.Soft-starttechnologylimitsin-rushcurrent–andalsoreducestheeffectsofwaterhammerinpumpingsystems.Allen-BradleyPowerFlexvariablefrequencyACdrivesallowoperatorstoregulatemotorspeedtomatchactualloaddemandonpumpsandblowerswhilecontrollingflowratesandsystempressurefluctuations.Byreducingmotorspeedduringlow-demandcycles,youcansignificantlydecreaseenergyusage.
Allen-Bradley, GreenPrint, PlantPAx, PowerFlex, PowerMonitor, FactoryTalk EnergyMetrix and SMC are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are the property of their respective companies.
EnergyMetrixVisualize your energy usage with FactoryTalk EnergyMetrix