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Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State Universit

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Page 1: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Washes and Sanitizers to Reduce Microbial Contamination

JIM DICKSON

DEPARTMENT OF ANIMAL SCIENCE

INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY

Iowa State University

Page 2: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Nature of ContaminationSolid Foods

Surface

Interior

Iowa State University

Page 3: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Nature of ContaminationSolid Foods

PhysicalSoil, dust, “things miscellaneous”

ChemicalPesticides, herbicides

Iowa State University

Page 4: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Nature of ContaminationSolid Foods

BiologicalBacterial, insects, parasites

Iowa State University

Page 5: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Nature of ContaminationSolid Foods

Random (most cases)

Not uniformly distributed

Iowa State University

Page 6: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Intervention (Mitigation) Processes

Application TypeLocalized applicationWhole food treatments

Processing IssuesConsistencyUniformity

Iowa State University

Page 7: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Intervention (Mitigation) Processes

PhysicalMechanical (scrubbing)Thermal (warm to hot water) Pressure

ChemicalAcidsBasesOxidizersIowa State

University

Page 8: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Intervention (Mitigation) Processes

PhysicalThermal (warm to hot water)

Bacteria Parasites Insects

Most ----------------------- Least

Iowa State University

Page 9: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Intervention (Mitigation) Processes

Chemicals Acids, Bases, Oxidizers

Bacteria Parasites Insects

Most ----------------------- Least

Iowa State University

Page 10: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Application MethodsHand SpraysDip TanksFlumesPressurized SpraysAutomated Wash Cabinets

Iowa State University

Page 11: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Processes

Single

CombinationWash + antimicrobial rinse

Iowa State University

Page 12: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Examples

Cantaloupe

Beef

Iowa State University

Page 13: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

The Top 4 Deadliest Foodborne Disease Outbreaks – United States

1. Raw Oysters – New York City (1924-1925)

2. Raw Milk – Boston (1911)

3. Cantaloupe – US (2011)

4. Mexican Style Cheese – California (1985)

Page 14: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Jensen FarmsCantaloupe2011

HTTP://WWW.CDC.GOV/LISTERIA/OUTBREAKS/CANTALOUPES-JENSEN-FARMS/120811/INDEX.HTML

Page 15: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Persons infected with the outbreak-associated strains of Listeria monocytogenes, by state*

* n= 146 for whom information was reported to CDC on December 2, 2011

Page 16: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State
Page 17: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Investigation of the Outbreak

Collaborative investigations by local, state, and federal public health and regulatory agencies indicated that the source of the outbreak was whole cantaloupe grown at Jensen Farms' production fields in Granada, Colorado.

Laboratory testing by the Colorado Department of Public Health and Environment identified Listeria monocytogenes bacteria on cantaloupes collected from grocery stores and from ill persons' homes. Laboratory testing by FDA identified Listeria monocytogenes outbreak strains in samples from equipment and cantaloupe at the Jensen Farms' packing facility in Granada, Colorado.

Page 18: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Cantaloupe – Field Pack

Iowa State University

HARVEST Field Pack

Palletize

PackSelect and

Size

TransportCool

Page 19: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Cantaloupe – Shed Pack

Iowa State University

HARVESTTransportto Shed

Pack

SizeBrush

Palletize

Cool

HydroCool

Pack

Palletize

Page 20: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Cantaloupe – Shed Pack

Iowa State University

HARVESTTransportto Shed

Pack

SizeBrush

Palletize

Cool

HydroCool

Pack

Palletize

Page 21: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Martori adopts new food-safety program forcantaloupes

The process, which employs a hot water shower to clean pathogens from the melons’ rough skin, looks to address critical food-safety issues that were ultimately related to the crevices in cantaloupe rinds. The hot water shower was developed, beginning several years ago, through close cooperation with the U.S. Department of Agriculture’s Eastern Regional Agricultural Research Center in the Philadelphia suburb of Wyndmoor, PA. The research led to Martori’s system, which was commercially implemented in late April for the firm’s 2013 season launch. The water shower lasts for approximately 20 seconds on each cantaloupe, which is rotated during the process. Targeting a water temperature of 162 degrees F, this brief hot water bath pasteurizes the skin, but is brief enough to avoid heating or injuring the cantaloupe’s flesh.

Page 22: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

E. coli O157Salmonella

Iowa State University

Page 23: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

LairageCarcassSplitting

EviscerateHide

RemovalStunningBleeding

FinalCarcass

TreatmentCoolingFabrication

Iowa State University

Page 24: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

Iowa State University

LairageHide

RemovalStunningBleeding

Page 25: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

Iowa State University

Lairage EviscerateHide

RemovalStunningBleeding

Page 26: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

Iowa State University

LairageCarcassSplitting

EviscerateHide

RemovalStunningBleeding

FinalCarcass

Treatment

Page 27: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

LairageCarcassSplitting

EviscerateHide

RemovalStunningBleeding

FinalCarcass

TreatmentCoolingFabrication

Iowa State University

Page 28: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Beef

Iowa State University

Incidence of Salmonella on Steers and HeifersFSIS Data -2003 - 2012

Year

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Per

cen

t P

osi

tive

0

1

2

3

0

1

2

3

OverallLargeSmallVery Small

Raw Ground BeefPercent Positive

E. coli O157

YEAR

1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016

Per

cen

t P

osi

tive

(po

siti

ve s

amp

le/t

ota

l sam

ple

)*10

0

0.0

0.2

0.4

0.6

0.8

1.0

0.0

0.2

0.4

0.6

0.8

1.0

Percent PositiveMethod Change

Old Sampling and

Analysis Method

Page 29: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

Washes and Sanitizers to Reduce Microbial Contamination

Advantages

Scalable

Can be automated

Cost Effective

Limitations

Surface Only treatment

Many not cover every surface

Environmental issues Water

Chemical disposal

Iowa State University

Page 30: Washes and Sanitizers to Reduce Microbial Contamination JIM DICKSON DEPARTMENT OF ANIMAL SCIENCE INTER-DEPARTMENTAL PROGRAM IN MICROBIOLOGY Iowa State

QUESTIONS?