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FIND YOUR WOW Warehouse Transformation: How to Increase Efficiencies & Savings With Self-Serve Automation Presented by: Apex Supply Chain Technologies

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Page 1: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Warehouse Transformation: How to Increase Efficiencies & Savings With Self-Serve Automation

Presented by:

Apex Supply Chain Technologies

Page 2: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Presenters

Dean PriebeSenior Director, AutomationC&S Wholesale

Joe StephensCEOMotor City Industrial

Scott MedfordSVP, Global SalesApex Supply Chain Technologies

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Page 3: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

> Industry 4.0

> Simple Changes, Big Results- C&S

Wholesale- Motor City

Industrial

> Takeaways/Q&A

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Page 4: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

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Page 5: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

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Page 6: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

C&S Wholesale Grocers, Inc.

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Page 7: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Opportunity

• Labor trends, technology and market changes push evolution

• Up to 500 employees working in a 700,000sf facility

• Issue spotted around communication devices; devices missing, needing repair or replacement

• Saw opportunity to create accountability with employees for high-value communication devices

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Page 8: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Solution

• Required technology to scale and handle high volume, high turns environment

• Identified Apex® self-serve automation as potential solution

• Chose one site to test solution before implementing across facilities

• 15 lockers used for device check-out and check-in at shift change

• Conducted installation and employee training

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Page 9: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Before & After

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Page 10: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Results

• Simple solution, rolled out quickly

• Expanding to more locations based on pilot results

• Looking for trends in user data for optimization opportunities

Improved

employee

productivity

Reduced

costs$10

Page 11: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Lessons Learned

• Even easy solutions need time to ensure a good handoff from technology team to operations team

• Understand solutions, identify problem, go through selection period, prove out technology and optimize

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Page 12: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Motor City Industrial

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Page 13: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

• 70% of industrial supply market is serviced by local and regional players

• Data analytics, point of use technology allow Motor City to improve the performance of their customers

• Knew technology would help differentiate, bridging gap between local/regional and national players so their customers can have the best of both worlds

• National Competitors• Strong Technology

• Low Cost Sourcing

• Centralized Inventory

• Motor City Industrial• Brick & Mortar

• Domestic Sourcing

• Local Inventory

Opportunity

We needed a way to compete!

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Page 14: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Solution

• Motor City’s CribBoss™ platform includes:

• ACTYLUS™ Self-Serve, Automated Smart Bins Solution from Apex®

• Advanced Analytics and Data Visualization

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Page 15: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Application

Driving Cost Out

P

W

M

C

CRIB

CURRENT

Production

P

W

C

CRIB

FUTURE WITH CRIBBOSS

Production

Bins

VM

Facts:

Solution:• MRO (High Frequency/Low Value- Vending

• Production- Weight Based Scales

• High Value/Low Frequency-Industrial Lockers

• Low Value/Low Frequency- Free Issue Bins

Consumption- 28%

Productivity Losses- 11%

Waste/Lost stock- 10%

Problem:• Crib- Parts location

• Types of stock-different need by department

• Visibility- crib gives a false sense of control

• Accountability- who owns CONSUMPTION/WASTE?

M

Ind Lock

In this scenario:

• Employees self serve replenishment (or are delivered to byMORE employees)

• Their usage is loosely tracked

• Supply chain visibility is intermittent

• No one person owns the parts and their use

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Page 16: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Allows us to see the data

enterprise-wide to:• Segment data

• Create heat maps

• View usage patterns

Results

In every business at least one

person knows where a particular

product is used.

CribBoss makes it possible for

everyone to know.

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Page 17: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Results

In every business at least one

person knows where a particular

product is used.

CribBoss makes it possible for

everyone to know.

Data can be used for:• Parts consolidation

• Reduced inventory

management

• Standardize components

• Reduce engineering costs

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Page 18: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

In-Market Results

Average customer saw

10%Waste/Lost Stock

Reduction

11%Productivity GainParts Consumption

Decrease

21%

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Page 19: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

Key Takeaways

How the cost of not upgrading is usually higher than the cost of adopting new technologies.

01

How to sort through which automation technologies make the most sense for your needs.

02

How you can create solutions with little to no capital expenditures.

03

How to involve the end-users early on to ensure success.

04

How to ensure you can show the ROI of your Industry 4.0 initiatives.

05

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Page 20: Warehouse Transformation: How to Increase Efficiencies ... · technologies. 01 How to sort through which automation technologies make the most sense for your needs. 02 How you can

FIND YOUR WOW

For More Information

Dean Priebe: [email protected]

www.cswg.com

Joe Stephens: [email protected]

www.motorcityindustrial.com

Scott Medford: [email protected]

www.apexsupplychain.com

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