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Plan of the Week

Contact Chris Hil l for more detai ls

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Want more Chief's Shop plans? Visitchiefsshop.com and look through thePlans section.Be sure to "Like" Chief's Shopon facebook by heading over tofacebook.com/ChiefsShop.

More Plans

lumber5 - 1 x 3 x 62 - 1 x 4 x 64 - 1 x 4 x 84 - 1 x 6 x 82 - 1 x 8 x 8(availability will vary)hardware/supplies1 1 /4" pocket hole screws1 1 /4" bradswood gluepaint/stain

toolsmiter sawjigsawpneumatic nailer/hammerdrill/driverKreg Pocket Hole Jigclampssquare

WhatYou'll Need

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© Chris Hill/Chief's Shop 2012 Page 1chiefs‐shop.com

NOTELayout

take care!

About These PlansOn this first page you will see above the project complete. On the last page you'll find thefinished outer dimensions. Be sure to read ALL of the project stepss before you start.

To the right is a list of the Lumber, Hardware/Supplies, and Tools you will need tocomplete this project. A measuring tape and pencil are not included because that should bepretty standard and self explanatory.

Below What You'll Need is the Parts list. This also is included on the Cutting Diagrampage, which is the last page of this plan document.

Throughout these plans you'll find the icons below:

This indicates a diagram detailing the dimensions of a project partand/or the placement for pocket holes, screws, nails, etc.

Notes are the instructions for aparticular step/section of the project.

This indicates when to payclose attention to the diagrams,take precautions for safety, etc.

PartsTop Side Rails (2) - 3/4 x 5 1 /2 x 47 1 /2Top End Rails (2) - 3/4 x 5 1 /2 x 18Top Stretcher (2) - 3/4 x 5 1 /2 x 16 1 /2Bottom Side Rails (2) -3/4 x 3 1 /2 x 61 7/16

Bottom End Rails (2) - 3/4 x 3 1 /2 x 18Bottom Stretcher (2) -3/4 x 3 1 /2 x 16 1 /2

Legs (4) - 3/4 x 7 1 /4 x 38 11 /16Wide Top Slats (3) - 3/4 x 5 1 /2 x 67Narrow Top Slats (2) - 3/4 x 3 1 /2 x 67Side Bottom Slats (2) - 3/4 x 3 1 /2 x 67Mid Bottom Slats (5) - 3/4 x 2 1 /2 x 67All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.

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© Chris Hill/Chief's Shop 2012 Page 2chiefs‐shop.com

Layout

NOTE

Top Side Rail

Use the layouts as guides for measuring, marking, cutting, and drilling pocket holes inthe Top Side Rails, Top End Rails, and Top Stretcher. Be sure to set your pocket holej ig and drill bit for 3/4-inch stock.

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Top End Rail Top Stretcher

Position the Top End Rails, Top Side Rails,and Top Stretcher as shown at left,and attach using glue and 1 1 /4-inch pockethole screws.

NOTETop Stretcher

Top End Rail

Top End Rail

Top Side Rail


chiefs‐shop.com © Chris Hill/Chief's Shop 2012

Layout


Bottom Side Rail

Bottom End Rail Bottom Stretcher

Position the Bottom End Rails, Bottom SideRails, and Bottom Stretcher as shown at left,and attach using glue and 1 1 /4-inch pockethole screws.

NOTE

Bottom Side Rail

Bottom End Rail

Bottom End Rail

Bottom Stretcher

NOTE Use the layouts as guides for measuring, marking, cutting, and drilling pocket holes inthe Bottom Side Rails, Bottom End Rails, and Bottom Stretcher. Be sure to set yourpocket hole j ig and drill bit for 3/4-inch stock.


© Chris Hill/Chief's Shop 2012chiefs‐shop.com

NOTE

Leg


Layout

NOTE Use the layout as a guide for measuring, marking, and cutting the Legs. Note: MarkALL of the cutlines on the part before cutting. On the bottom end (the right sideof the image above), cut the 15degree cut first.

Position the Top Rail Assembly as shownand attach to the Legs using glue and 11 /4-inch pocket hole screws.

Make sure the edge of the Top RailAssembly is flush with the end of theLegs. This will keep the assembly at thecorrect angle.

Also make sure to thoroughly apply glueto the area of the Legs making contactwith the Assembly. It's not necessary, butyou can drive 1 1 /4-inch brads throughthe Assembly and into the Legs if desired,in addition to the three pocket hole screwson each end.

Leg

Leg



NOTE


Position the Bottom RailAssembly as shown and attach tothe Legs using glue and 1 1 /4-inch pocket hole screws.

Be sure to mark the starting pointof the Assembly on both Legs.Also make sure to thoroughlyapply glue to the area of theLegs making contact with theAssembly. It's not necessary, butyou can drive 1 1 /4-inch bradsthrough the Assembly and intothe Legs if desired, in addition tothe three pocket hole screws oneach end.

NOTEPlace the remaining two Legs onyour work surface, flip over theAssembly on the Legs, positionas shown previously, and attachthe Assembly to the Legs usingglue and 1 1 /4-inch pocket holescrews.

Be sure to thoroughly apply glueto the area of the Legs makingcontact with the Assembly. It'snot necessary, but you can drive1 1 /4-inch brads through theAssembly and into the Legs ifdesired, in addition to the threepocket hole screws on each end.




Create Top Assembly - Option 1Make an edge-glued panel from the WideTop Slats and the Narrow Top Slats. Cutthe Slats slightly longer than the parts listso the ends of the assembly can be cutsquare. Apply glue to the inside edgesand clamp in place using cawls. Scrapeoff the excess glue after it has dried a bit,but before it fully sets.

NOTE

Create Top Assembly - Option 2Drill pocket holes in a pattern as shown below, and attach the Slats using glue and 1 1 /4-inch pocket holes. Cutthe Slats slightly longer than the parts list so the ends of the assembly can be cut square. Scrape off the excessglue after it has dried a bit, but before it fully sets.

NOTE



Position the Top Assembly as shown above and attach using glue and 1 1 /4-inch pocket hole screws.NOTE




LayoutSide Bottom Slat

NOTE Use the layout as a guide for measuring, marking, and cutting the Side Bottom Slats.

Position one Mid Bottom Slat centered acrossthe Bottom Rail Assembly as shown below,and attach to the Bottom Stretcher using glueand 1 1 /4-inch pocket hole screws. Attachit to the Bottom End Rails using glueand 1 1 /4-inch brads.

Position the Side Bottom Slatsas shown at right, with the cutoutsections resting against the insideof the Legs. Attach to theBottom Side Rails using glue and1 1 /4-inch pocket hole screws.

NOTE





Position the remaining Mid Bottom Slats space equidistantly apart. Attach the two outer Slats to theBottom End Rails using glue and 1 1 /4-inch pocket hole screws, and to the Bottom Stretcher usingglue and 1 1 /4-inch brads. Attach the remaining Slats using glue and 1 1 /4-inch brads.

NOTE



Follow ALL SAFETYGUIDELINES AND RECOMMENDATIONS provided by the manufacturers ofyour tools, and any chemicals such as glue and finishes you use in this project. YOUare responsiblefor your safety, so use common sense when working in the shop!

take care!

cUTTING DIAGRAM1 x 3 x 6

1 x 4 x 6

1 x 4 x 8

1 x 6 x 8

1 x 8 x 8


PartsTop Side Rails (2) - 3/4 x 5 1 /2 x 47 1 /2Top End Rails (2) - 3/4 x 5 1 /2 x 18Top Stretcher (2) - 3/4 x 5 1 /2 x 16 1 /2Bottom Side Rails (2) -3/4 x 3 1 /2 x 61 7/16

Bottom End Rails (2) - 3/4 x 3 1 /2 x 18Bottom Stretcher (2) -3/4 x 3 1 /2 x 16 1 /2

Legs (4) - 3/4 x 7 1 /4 x 38 11 /16Wide Top Slats (3) - 3/4 x 5 1 /2 x 67Narrow Top Slats (2) - 3/4 x 3 1 /2 x 67Side Bottom Slats (2) - 3/4 x 3 1 /2 x 67Mid Bottom Slats (5) - 3/4 x 2 1 /2 x 67All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.


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