wall colmonoy precision components
DESCRIPTION
Made from COLMONOY® (nickel-based), WALLEX™ (cobalt-based) or customer-specific alloys using Investment, Centrifugal, Sand Cast or Vacuum Cast ProcessesTRANSCRIPT
WALL COLMONOY’S PRECISION COMPONENTS
CASTING ALLOYS PRECISION COMPONENTSWALLEX™(cobalt-based)
Colmonoy®
(nickel-based)
ALLOY NOMINAL COMPOSITION (%) HARDNESS UTS % e
C Cr B Si Fe Ni Mo W Co HRC MPa3 2.4 31.0 0.75 13.0 Bal 51-58 620 <14 1.0 32.0 0.50 14.0 Bal 45-50 850 <16 1.1 29.0 1.25 4.5 Bal 38-43 900 112 1.5 30.0 1.25 8.5 Bal 45-50 830 <120 2.3 31.0 1.25 16.0 Bal 49-59 620 <121 0.25 27.0 0.75 5.5 Bal 30-35 700 8180 0.08 13.0 2.7 28.0 Bal 50-55 N/A <120/1040 2.0 31.0 0.75 16.0 Bal 49-56 650 <1
Glass Container Industry
19 0.1 1.0 0.5 3.5 Bal 16-2326B 0.1 3.0 1.5 2.2 Bal 24-2830D 0.1 0.2 2.1 2.6 Bal 30-3540D 0.2 0.2 2.6 3.2 Bal 35-4040G 0.25 7.0 1.2 4.0 5.0 Bal 29-3444K 0.1 4.5 2.2 4.0 Bal 38-43
General Engineering
6 0.70 14.3 3.0 4.25 4.0 Bal 56-615 0.45 12.0 2.1 3.8 4.0 Bal 45-504 0.40 10.0 2.1 2.8 2.5 Bal 35-40
Data given above is to be used as a guide and is subject to change
PC_BR_ENG_0116250
Wall Colmonoy. Progressive Collaboration for Superior Performance. Worldwide.
CINCINNATI | DAYTON | LOS LUNAS | OKLAHOMA CITY | WALES (U.K.) | WINDSOR (CANADA) | PUNE (INDIA)
The information provided herein is given as a guideline to follow. It is the responsibility of the end user to establish the process information most suitable for their specific application(s). Wall Colmonoy Limited (UK) assumes no responsibility for failure due to misuse or improper application of this product, or for any incidental damages arising out of the use of this material.
Copyright © 2016 Wall Colmonoy Limited. All rights reserve
EUROPEAN HEADQUARTERS
WALL COLMONOY | Alloy Industrial Estate | Pontardawe Swansea Wales (U.K.) SA8 4HL
Tel +44 (0) 1792 862287 | Fax +44 (0) 1792 869474
Web www.wallcolmonoy.co.uk | Email [email protected]
Member of the Cast Metals Federation
WALL COLMONOY’S PRECISION COMPONENTS
Engineered cast or fully machined components are designed to optimise wear, corrosion, abrasion and heat resistant properties.
AN INTEGRATED APPROACH -CASTING, HEAT TREATING AND MACHININGALL FROM ONE SOURCE
Wallex™ 250Skid Bar - Used in Pusher TypeSteel Reheat Furnace
Colmonoy® 40DInvestment Cast Mould Equipmentfor Glass Manufacture
CASTING METHODS:
Investment – offers design flexibility, close dimensional control, consistency & repeatability, cost savings
Centrifugal or Spin – is used to produce high integrity densely structured, cylindrical components like bushes and sleeves
Sand – is typically used to produce larger components in smaller batches. It is capable of making mostly complex shapes using relatively inexpensive wood or resin patterns.
Vacuum Casting – is used for alloys where tight compositional control and low inclusion counts are required - difficult to achieve when using conventional air melting and casting.
Data given above is to be used as a guide and is subject to change
COMPARISON OF PROCESSES
PROCESS WT RANGE KG MAX DIMS CAST TOLERANCE SURFACE FINISH
Investment 0.01 - 10 300mm cube + / - 0.12mm / 25mm 125 RMS
Sand 0.5 - 150 1000mm cube + / - 0.7mm / 25mm Machined
Centrifugal 1.0 - 150 500mm dia / 400mm long N/A Machined
Made from COLMONOY® (nickel-based), WALLEX™ (cobalt-based) or customer-specific alloys using Investment, Centrifugal, Sand Cast or Vacuum Cast Processes. Used throughout aerospace, automotive, chemical, food processing, glass, marine, oil & gas, power generation and steel industries.
Components may be supplied in the as cast or fully machined condition from air or vacuum melted castings made by investment, sand, or spinning techniques.
Machining facilities include EDM, CNC wire cutting, CNC grinding, honing, CNC milling, lapping and CNC turning.
Our technical team has amassed a wealth of skill, knowledge and know-how turning designers’ and engineers’ rigorous requirements into economically viable solutions. Our expert engineers select the optimum alloy and process to suit specific needs.
Wall Colmonoy has an ongoing commitment to high quality manufacture and with its on-site laboratory and test facilities offers certification to national and internationally recognised standards. Each engineered component goes through a reassuringly stringent inspection process before final delivery. We maintain the quality assurance of ISO 9001.
COLMONOY® - Nickel-based Alloys The Colmonoy family of Nickel, Chrome Boron Alloys offer superior wear protection, retaining their hardness up to 600˚C (1000˚F) while maintaining significant resistance to oxidation and corrosion.
WALLEX™ - Cobalt-based Alloys These cobalt alloys have excellent wear and corrosion resistance and can maintain this at elevated temperatures.
Customer-specific alloys Many customers have applications which require specific alloys in order to achieve required coating physical properties. Wall Colmonoy’s expert technical team work with customers to meet specific requirements.
Wallex™ 6Guide Bush for Power Plant Applications
Wallex™ 6Flow Control Cage - Used in Valves for Oil & Gas
WALL COLMONOY’S PRECISION COMPONENTS
CASTING ALLOYS PRECISION COMPONENTSWALLEX™(cobalt-based)
Colmonoy®
(nickel-based)
ALLOY NOMINAL COMPOSITION (%) HARDNESS UTS % e
C Cr B Si Fe Ni Mo W Co HRC MPa3 2.4 31.0 0.75 13.0 Bal 51-58 620 <14 1.0 32.0 0.50 14.0 Bal 45-50 850 <16 1.1 29.0 1.25 4.5 Bal 38-43 900 112 1.5 30.0 1.25 8.5 Bal 45-50 830 <120 2.3 31.0 1.25 16.0 Bal 49-59 620 <121 0.25 27.0 0.75 5.5 Bal 30-35 700 8180 0.08 13.0 2.7 28.0 Bal 50-55 N/A <120/1040 2.0 31.0 0.75 16.0 Bal 49-56 650 <1
Glass Container Industry
19 0.1 1.0 0.5 3.5 Bal 16-2326B 0.1 3.0 1.5 2.2 Bal 24-2830D 0.1 0.2 2.1 2.6 Bal 30-3540D 0.2 0.2 2.6 3.2 Bal 35-4040G 0.25 7.0 1.2 4.0 5.0 Bal 29-3444K 0.1 4.5 2.2 4.0 Bal 38-43
General Engineering
6 0.70 14.3 3.0 4.25 4.0 Bal 56-615 0.45 12.0 2.1 3.8 4.0 Bal 45-504 0.40 10.0 2.1 2.8 2.5 Bal 35-40
Data given above is to be used as a guide and is subject to change
PC_BR_ENG_0116250
Wall Colmonoy. Progressive Collaboration for Superior Performance. Worldwide.
CINCINNATI | DAYTON | LOS LUNAS | OKLAHOMA CITY | WALES (U.K.) | WINDSOR (CANADA) | PUNE (INDIA)
The information provided herein is given as a guideline to follow. It is the responsibility of the end user to establish the process information most suitable for their specific application(s). Wall Colmonoy Limited (UK) assumes no responsibility for failure due to misuse or improper application of this product, or for any incidental damages arising out of the use of this material.
Copyright © 2016 Wall Colmonoy Limited. All rights reserve
EUROPEAN HEADQUARTERS
WALL COLMONOY | Alloy Industrial Estate | Pontardawe Swansea Wales (U.K.) SA8 4HL
Tel +44 (0) 1792 862287 | Fax +44 (0) 1792 869474
Web www.wallcolmonoy.co.uk | Email [email protected]
Member of the Cast Metals Federation