w-pfs range of advanced fuel polishing systems pfs ltd...w-pfs range of advanced fuel polishing...

W-PFS range of advanced

fuel polishing systems

Rev1501

WASP PFS Ltd

3 Kingley Park, Station Road, Kings Langley, Herts, WD4 8GW

Tel +44(0)1923 606600 www.wasp-pfs.com [email protected]

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WASP PFS Ltd

A Separ UK company (ISO9001:2008)

3 Kingley Park, Station Road, Kings Langley, Herts, WD4 8GW www.wasp-pfs.com T +44(0)1923 606600 [email protected] F +44(0)1923 267463

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Contents

Introduction page 3 Why these systems offer the best protection page 4 Solving the problems page 5 The W-PFS range page 6 Options page 7 Absolute Polishing ™ page 7 DC models W-PFS-008/014/026/040 page 8 W-PFS-010-W-220VAC and options page 9 W-PFS-026-W-220VAC and options page 10 W-PFS-040-W-220VAC and options page 11 W-PFS-060-W-220VAC and options page 12 W-PFS-120/170/240/400-F page 13 Custom built system examples page 14 All images, data, facts and figures shown in this document are for representation only and are subject to change. The manufacturer reserves the right to change specifications without notice. All information in this document is only for reference. Reproduction in any form is not permitted without the prior written permission of WASP PFS Ltd. E&OE

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Introduction Fuel cleaning; essential yet so easy to get wrong. It is time to clear up the confusion with this advanced range from the market leaders. Introducing the WASP PFS range of fuel cleaning systems. Ranging from small DC powered units which clean at 8 litres per minute, to AC powered systems which handle 400 litres per minute, the WASP PFS range has the following key benefits:

Free and emulsified water removal

Centrifugal fuel cleaning

2 micron final stage

Colour touch screen control system

Multistage

Manual, programmable timer and BMS control

BMS monitoring as standard

Advanced sensing systems with real time feedback

Automatic stop on service requirement

Continually rated devices mean no limited run time requirement

Mechanical removal of main contaminate, reduces running costs and spare part requirements

Intuitive setup and operation

Ethernet control and monitoring We also offer the following options

Absolute Polishing ™, fuel cleaning to 0.5 micron

WASP Connect ™, network, mobile phone, email, internet connectivity

Bacterial removal filtration system

Automatic priming pumps

Manual priming pumps

Automatic water drains

Drip trays

Automatic changeover systems (multiple tank cleaning from a simple unit)

ISO4406:1999 particulate counter and data logger with water sensing option and computer readout

Modbus BMS

Other field bus BMS options

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Why our systems offer the best protection

We are the pioneers of the fuel polishing industry, and that intuitive understanding of the issues of fuel is at the heart of any WASP PFS system; as is an understanding of the requirement not only to keep that fuel clean, but how to achieve it with minimal fuss. We know there is a choice in the fuel cleaning market, so why should you consider a WASP system? Well for starters we are the market leaders in fuel cleaning technology, and have been supplying fuel cleaning systems for longer than anyone else. We are the largest suppliers in Europe for these systems, and our experience in this market means we are years ahead of other systems in terms of technology, performance and functionality. Our patented centrifugal cleaning process, coupled with our ability to remove emulsified water from fuel, means we stand out in the market – no other system can offer these features. Then there is the anti-bacterial function. Not only do we control and remove the live bacterial content, but we also neutralise any small bacterial matter that is left. Moreover, our 2 micron cleaning system, in tandem with our innovative and unique Absolute Polishing™ stages will remove the bacterial at a cellular level. So in summary, our systems are better developed, faster, more efficient and have significantly more functionality that any other in the market today. With functionality like this, it’s no wonder we are No. 1 in the industry. So when it comes to ensuring your fuel is clean, who are you really going to trust?

Examples of our intuitive touch screen control system

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Solving the problems There are many ways to combat fuel contamination, each has its strengths and weaknesses, but it’s not until you take a holistic approach to fuel cleaning than you can really start to solve the problem rather than just deal with the effects. There are 3 mains areas to combat: 1) Water 2) Bacteria/fungal infection (the fuel bug) 3) Sludge

So how do you clean fuel with any or all of these issues, and potentially other contaminates too? Simple, follow these steps:

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The WASP Pure Fuel System range

All systems clean to 2 micron, removing both free and emulsified water as standard.

DC Powered Range

Part Number Mounting Power Flow Rate

lit/min Primary Bowl Base Control

W-PFS-008-W-12vdc Wall 12v DC 6A 8 Clear or Metal Polymer PLC

W-PFS-008-W-24vdc Wall 24v DC 3A 8 Clear or Metal Polymer Colour touch screen

W-PFS-014-W-12vdc Wall 12v DC 10A 14 Clear or Metal Polymer PLC

W-PFS-014-W-24vdc Wall 24v DC 5A 14 Clear or Metal Polymer Colour touch screen

W-PFS-026-W-24vdc Wall 24v DC 2.5A 26 Clear or Metal Polymer Colour touch screen

W-PFS-040-W-24vdc Wall 24v DC 11A 40 Metal Polymer Colour touch screen

AC Powered Range 220v 1ph 50hz

Part Number Mounting Power Flow Rate

lit/min Primary Bowl Base Control

W-PFS-010-W-220vac Wall 220v AC 4A 10 Clear or Metal Polymer Colour touch screen

W-PFS-010-W-220vac-ENC Enclosure 220v AC 4A 10 Clear or Metal Stainless Steel Colour touch screen

W-PFS-010-P-220vac Portable 220v AC 4A 10 Clear or Metal Polymer Colour touch screen

W-PFS-026-W-220vac Wall 220v AC 2.5A 26 Clear or Metal Polymer Colour touch screen

W-PFS-026-W-220vac-ENC Enclosure 220v AC 2.5A 26 Clear or Metal Stainless Steel Colour touch screen

W-PFS-026-P-220vac Portable 220v AC 2.5A 26 Clear or Metal Polymer Colour touch screen

W-PFS-040-W-220vac Wall 220v AC 5A 40 Metal Polymer Colour touch screen

W-PFS-040-W-220vac-ENC Enclosure 220v AC 5A 40 Metal Stainless Steel Colour touch screen

W-PFS-060-W-220vac Wall 220v AC 6A 60 Metal Polymer Colour touch screen

W-PFS-060-W-220vac-ENC Enclosure 220v AC 6A 60 Metal Stainless Steel Colour touch screen

W-PFS-120-F-220vac Frame 220v AC 12A 120 Metal Stainless Steel Colour touch screen




Notes: The standard fit is a metal bowl, unless otherwise requested a metal bowl will always be supplied

Replacement spare parts Primary Final

Model Element Seal Kit Element Seal Kit

W-PFS-008/010 01030 10528 W-FCF-15-ELE W-FCF-15-GK

W-PFS-014/026 01830 30979 W-FCF-25-ELE W-FCF-25/60-GKV

W-PFS-040/060 04030 30980 W-FCF-60-ELE W-FCF-25/60-GKV

W-PFS-120/170 4 or 8x 01830 30993 W-FCF-170-ELE W-FCF-170-GK

W-PFS-240/400 4 or 8x 01830 30993 W-FCF-400-ELE W-FCF-400-GK

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Options available across the range

Automatic water drain A way to eject water from the system, without stopping it. The

system can then eject the water into a suitable container, without the main pump stopping.

WASP Connect ™ Network, GSM / Mobile telephone monitoring

Communication for remote control and monitoring (text on error, etc)

Intranet / Internet communications Ethernet connections for local and external monitoring/control

Drip tray (for non enclosure units) Enclosed systems have drip trays, but this is an option for all units

Modbus BMS control Modbus, being one of the more popular BMS protocols as available

Other BMS communication protocols Likewise, we support different field bus protocols (profibus, CAN, etc)

2 tank, auto changeover system A way to use one system for two fuel tanks automatically

Multiple tank auto changeover system Automated manifolds for 3 or more tanks to be cleaned by 1 fuel polishing system

Particulate Counter ISO4406:1999 particulate counter and data logger with water sensing option and computer readout

Automatic priming stage (option for input side only)

A remote pumping unit for automatic priming

Absolute Polishing ™ option Absolute polishing ™ is a final stage, ultra-fine filtration process. Its anti-bacterial action cleans fuel to hitherto unheard-of levels. Manufactured from 316 stainless steel, this offers 0.5 micron absolute or 1 micron absolute final stage filtration and it is available for all models in the range. This allows your WASP PFS fuel polishing system to remove particulate, dirt, bacteria and other microscopic contamination at beta 5000 level.

Logarithmic scale

0.1 micron 1 micron 10 micron 100 micron 1000 micron

Filtration / Strainer Fine Filtration Micro Filtration

Human Hair Mould Spores Bacteria

Yeast

Filtration

Type

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Tobacco Smoke

Spider web

Pollen

Lead

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DC models - W-PFS-008 / 014 / 026 / 040

DC system, providing full control system and monitoring in a compact form

Manual, Automatic (timer) and BMS control system

Fuel conditioning stage for anti-bacterial action

Patented centrifugal removal process

Recirculation or transfer action

Service filter alarm

Water in fuel alarm

Reduces cost of filter maintenance



1 or 0.5 micron absolute polishing™ optional

Control systems PLC control on 12v DC models 4” Colour touch screen on 24v DC models DC Model Range Specification W-PFS-008 W-PFS-014 W-PFS-026 W-PFS-040

Flow rate 8 lit/min (480 lit/hr) 14 lit/min (840 lit/hr) 26 lit/min (1560 lit/hr) 40 lit/min (2400 lit/hr) Power 24v DC (3a) or

12v DC (6a) 24v DC (5a) or 12v DC (10a)

24v DC (7.5a) 24v DC (15a)

Dimensions 700x700x350mm 700x700x350mm 1080x800x450mm 1100x1000x480mm Ports ¾” BSP-P ¾” BSP-P 1” BSP-P 1” BSP-P

Pump body Aluminium Aluminium Aluminium Aluminium Gears Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Shaft Stainless steel Stainless steel Stainless steel Stainless steel

Seal Flouoroelastomer Flouoroelastomer Flouoroelastomer Flouoroelastomer Weight 18kg approx 19kg approx 42kg approx 65kg approx

Base Polymer Polymer Polymer Polymer

Max lift 3 meters 2 meters 5 meters 3 meters Note: Maximum lift valves achieved with non-return valve in the input line. Please refer to pages 3 and 7 for other options available for these systems

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W-PFS-010-W-220VAC and options

220v 50hz 1ph AC system





10 lit/min throughput




Colour touch screen control Common specification Flow rate: 10 lit/min (600 lit/hr) Power: 220v 50hz 1ph AC Current: 4A approx Ports: ¾” BSP-P Pump body: Treated Brass Pump gears: Bronze (PTFE optional) Pump shaft: Stainless steel Pump seal: Flouoroelastomer Max lift: 5 meters Base: Polymer Wall mounted variation Dimensions: 700 (w) x 700 (h) x 350mm Weight: 21kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system Dimensions: 900 (w) x 800 (h) x 400mm Weight: 39kg approx Portable Variation Dimensions: 600 (w) x 1150mm (h) x 600mm Weight: 32kg approx Please refer to pages 3 and 7 for other options available for these systems

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W-PFS-026-W-220-VAC and options










Colour touch screen control Common specification Flow rate: 26 lit/min (1560 lit/hr) Power: 220v 50hz 1ph AC Current: 2.5A approx (at 220v AC) Ports: 1” BSP-P Pump body: Treated Brass Pump gears: Bronze (PTFE optional) Pump shaft: Stainless steel Pump seal: Flouoroelastomer Max lift: 5 meters Base: Polymer Wall mounted variation Dimensions: 1080 (w) x 800 (h) x 400mm Weight: 42kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system Dimensions: 1000 (w) x 1200 (h) x 400mm Weight: 48kg approx Portable Variation Dimensions: 600 (w) x 1150mm (h) x 600mm Weight: 37kg approx Please refer to pages 3 and 7 for other options available for these systems

Frame mounted version with automatic 3 tank changeover

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Colour touch screen control Common specification Flow rate: 40 lit/min (2400 lit/hr) Power: 220v 50hz 1ph AC Current: 3A approx Ports: 1” BSP-P Pump body: Steel Pump gears: Bronze Pump shaft: Stainless steel Pump seal: Flouoroelastomer Max lift: 5m Max head: 30 meters (thirty) with reduced flow Base: Polymer Wall mounted variation Dimensions: 1000x1000x430mm Weight: 65kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system Dimensions: 1000 (w) x 1200 (h) x 400mm Weight: 72kg approx Please refer to pages 3 and 7 for other options available for these systems

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Colour touch screen control Common specification Flow rate: 60 lit/min (3600 lit/hr) Power: 220v 50hz 1ph AC Current: 6A approx Ports: 1.5” BSP-P Pump body: Steel Pump gears: Bronze Pump shaft: Stainless steel Pump seal: Flouoroelastomer Max lift: 5m Max head: 80m (eighty meters at reduced flow rate) Base: Polymer Wall mounted variation Dimensions: 1080 (w) x 800 (h) x 450mm Weight: 75kg approx Enclosure variation Stainless steel IP564 enclosure with fans and leak detection system Dimensions: 1000 (w) x 1200 (h) x 400mm Weight: 89kg approx Please refer to pages 3 and 7 for other options available for these systems

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W-PFS-120/170/240/400 These units are all frame mounted, large scale cleaning systems. Designed for large scale industrial use, this range is in use worldwide.




Recirculation or transfer action


99.6 % free water removal (in single pass)

99% emulsified water removal (in single pass)

2 micron fuel cleaning


Touch-screen control

History trend function and report export option

Can be controlled via internet/intranet All units are IP55 and are an open steel frame construction These systems can also be manufactured as enclosed units

W-PFS-120 W-PFS-170 W-PFS-240 W-PFS-400 Flow rate 120 lit/min (7200 lit/hr) 170 lit/min (10200 lit/hr) 240 lit/min (14400 lit/hr) 400 lit/min (24000 lit/hr)

Power 220v 50hz 1ph 12a 220v 50hz 1ph 12a 220v 50hz 1ph 13a 415v 50hz 3ph 11a Dimensions 1750x1500x1200mm 1750x1500x1500mm 2500x1500x1500mm 3000x1500x1500mm

Ports 2” BSP-P 2” BSP-P 2” BSP-P 2” BSP-P Pump body Aluminium Aluminium Aluminium Aluminium

Gears Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Bronze (PTFE optional) Shaft Stainless steel Stainless steel Stainless steel Stainless steel

Seal Flouoroelastomer Flouoroelastomer Flouoroelastomer Flouoroelastomer Weight 245kg approx 310kg approx 450kg approx 800kg approx

Please refer to pages 3 and 7 for other options available for these systems

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Custom Built Systems We have the capability to custom build systems to your own specific requirements. If our standard range is not quite what you are looking for, please contact us and ask about our custom-built service. The image to the right shows a unit of a data centre. The customer requested full redundancy; hence this system has two of each stage, including with two complete distinct filtration paths. It cleans at 60 litres per minute, is 220v 50hz 1ph powered (drawing roughly 12a) and is mounted in a stainless steel frame. It has automated ball valves, allowing this one machine to clean 4 separate fuel tanks. It also has an integrated water tank, pressure relief system, is fully monitored and as with all our systems can be remotely controlled and monitored via BMS. As it was installed in a tight area, there is space on the unit to allow for servicing. Fully PLC controlled, with integrated, monitored drip tray. The unit is covered in sensors with roughly 25 different sensing points, all monitoring the systems performance and operation. Below are a selection of other custom-built units, these include duty standby pumps, automated ball vales, special frames, and a unit built into a lorry which was capable of cleaning fuel at 1600 litres per minute (96,000 litres per hour)

w-pfs range of advanced fuel polishing systems pfs ltd...w-pfs range of advanced fuel polishing...

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