vulcan gastronorm bain marie model gn2 - 2 …...vulcan catering equipment (pty)ltd heated by a...

Vulcan catering equipment (ptY)ltD

Index:General Data 2 Owner’s Responsibility 3Authorised Vulcan Catering Equipment Branches and Dealers 3Parts Ordering / Service Information 4Prior to Installation of Equipment 4Cleaning Process 5Trouble Shooting 5Installation 5Line Drawing 6Wiring Diagram 8Spares 9Operation 10Preventative Maintenance 11Safety 12

VULCAN GASTRONORM BAIN MARIEMODEL GN2 - 2 DIVISIONMODEL GN3 - 3 DIVISIONMODEL GN5 - 5 DIVISION

[ 2 ] VULCAN GASTRONORM BAIN MARIE GN2, GN3 & GN5Vulcan catering equipment (ptY)ltD

GENERAL DATA:

MAnufACTuRER: Reg no. 1954/002040/07

Vulcan Catering Equipment (Pty) Ltd

P O Box 60188 15 newclare Road

Langlaagte 2102 Industria 2093

Johannesburg Johannesburg

South Africa South Africa

Web Site: www.vulcan.co.za

MODEL/SERIAL nuMBER: Gn2 062/23/0001 onwards

Gn3 062/34/0001 onwards

Gn5 062/55/0001 onwards

Heatedbya2.5kWwaterimmersionelementfittedwitha low water cut out and controlled by a 0 - 110°C thermostat

ELECTRICAL COnnECTIOn:15 Amp plug and lead

ELECTRICAL LOADInG: Gn2]

Gn3] 2.5kW

Gn5]

ELECTRICAL SuPPLy: 230V, AC (230 Volts, 1 Phase, 2 Wire, 50Hz)

nET MASS: Gn2 - 29Kg

Gn3 - 36Kg

Gn5 - 51Kg

[ 3 ]REV3-11-2011 / VfM02

Heated by a 2.5kW water immersion elementVulcan catering equipment (ptY)ltD

OWNER’S RESPONSIBILITY:

It is the owner’s responsibility to:

• ToensurethattheGastranormBainMarieModelsGN2,3and5areregularlyandproperly maintained.

• Ensurethatallsafetydevicesandwarningsignsareintheiroriginallocation.

• Allowonlytrainedpersonneltooperate,cleanandmaintaintheequipment.

• Replacewarningsignsormanualswhennecessary.ContactanauthorisedVulcanCatering Equipment Dealer for replacement.

AUTHORISED VULCAN CATERING EQUIPMENT BRANCHES AND DEALERS:

Vulcan Toll Free Number 0860 Vulcan / 885226

Johannesburg Branch Office (011) 249 - 8500

Johannesburg Service Department (011) 249 - 8578 / 8582

Johannesburg Spares Department (011) 249 - 8600

Johannesburg Standby Tel. number (082) 446 - 7095 After Hours

Cape Town Branch OfficeCapeTownOffice Tel.Number (021) 510-5010

Durban Branch OfficeDurbanBranchOffice Tel.Number (031) 569-7800

Port Elizabeth OfficePortElizabethOffice Tel.Number (041) 453-5177

East London Branch OfficeEastLondonOffice Tel.Number (043) 722-2883

Botswana Dealer OfficeBotswanaDealerOffice Tel.Number (+267) 395-2228

Namibia Dealer OfficeNamibiaDealerOffice Tel.Number (+264) 61251-708


PARTS ORDERING / SERVICE INFORMATION:

Parts / spares orders must be placed directly with your local branch / distributor. To help speed up your order, we require the following information:

1) Model / Serial number

2) Voltage (230V / 400V)

3) Item Part number

4) Quantity Required

The serial number data plate is sited on the front bottom right hand corner of the unit.

Service information may be obtained by calling your local branch / distributor.

When calling, please have the following information available:

1) Model / Serial number

2) Voltage (230V / 400V)

3) nature of Service Probem

PRIOR TO THE INSTALLATION OF EQUIPMENT:

• ReadtheoperatingmanualtomakesurethattheinstallationmeetsalltherequirementsasspecifiedwithintheOperatingandInstallationmanualprovidedwithyourunit.

[ 5 ]REV3-11-2011 / VfM02


CLEANING PROCESS:

Please note• Always switch the unit off at themain electrical supply, duringmaintenance and

cleaning.

• Unplugtheunitfromthewallsocket.

• Cleantheunitwhileitisstillwarm,itiseasiertoremovedirt.

• Useonlywarmsoapywaterandasoftclothwhencleaningtheunit.

• Neverusesteelwool,sodaoranyotherharshabrasivesforcleaning.

• Donothosetheunitdown.

• Donotforcefoodparticlesintothedrainoffpipeasitwillcauseblockages.

TROUBLE SHOOTING:

COMPLAINT POSSIBLE CAUSE REMEDY

• Notswitchingon • Mainssupplyoff • Switchonpowersupply

• Notheatingup • Thermostatinoffposition • Turnthermostaton

INSTALLATION:

1) Before leaving the factory, the unit has been fully assembled and undergone finaltests.

2) Remove plastic material protecting the panels.

3) Clean the wells out thoroughly using water only.

4) Leveltheunitusingtheflooradjustersandcheckwithaspiritlevel.Fillwellsupwithwater prior to turning unit on.

5) Turn the unit on to burn off any factory residues. nB!! not without water. During this operation smoke may be emitted from the unit.

6) The unit is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

7) Children should be supervised to ensure that they do not play with the appliance.

PLEASE NOTE8) The installation of the equipment must be done by a qualified registered

technician all in compliance with statutory Health and Safety Regulations.


GASTRANORM BAIN MARIE GN2 AND GN3

[ 7 ]REV3-11-2011 / VfM02


GASTRANORM BAIN MARIE GN5


WIRING DIAGRAM GN2, GN3 AND GN5

Item No. Stores Ref.No. DescriptionT1 3077 - 34 Thermostat switch 30º to 110ºC

R1 3020 - 20 Element 2,5kW

B1 3076 - 34 Terminal Block

H1 3051 - 01 Pilot light amber

2.5KW / 240V

[ 9 ]REV3-11-2011 / VfM02


CONTROLS AND SPARE PARTS FOR GASTRANORM BAIN MARIES

Item No. Stores Ref.No. Description1 3077 - 34 Thermostat knob

2 3077 - 34 Thermostat switch 30º to 110ºC

3 3051 - 01 Pilot light Amber

4 3020 - 20 Element 2,5kW


OPERATION:

1) fill the unit before switching on or plugging in. fill the well with water until the element is covered.DONOTuseasadrywell bainmarieas theunit is fittedwithwaterimmersion elements.

2) Plug the unit into the wall socket and switch on.

3) Switch the unit on by turning the thermostat dial clockwise to the required temperature.The thermostat indicator lamp will illuminate and then switch off when the required temperature is reached.

4) Place the Gastronorm inserts into the well and the unit is now ready for use.

[ 11 ]REV3-11-2011 / VfM02


PREVENTATIVE MAINTENANCE:

1) Do a routine check on the general appearance.

2) Check that no screws and nuts have worked themselves loose.

3) Check the condition of the supply cable and plug.

4) Check that the elements, pilot light and drain tap are working correctly.

5) It may be necessary to descale the well and element every four months depending on the hardness of the water in your area.

6) Check the well for water leaks.

7) Check the condition of the element seal and drain gasket.

8) Check all electrical connections.

[ 12 ]REV3-11-2011 / VfM02

© Copyright subsists on all work published in this operating manual and may not be reproduced or adapted, in whole or in part, without written permission of Vulcan Catering Equipment (Pty) Limited. Whilst every effort has been taken in the preparation of this operating manual to ensure the accuracy and relevance of the contents, Vulcan Catering Equipment (Pty) Limited cannot be held responsible for any omissions or errors, or from damages resulting from the use of information contained herein.

SubjecttostandardVulcanwarrantywithinSouthAfricaborders.SubjecttostandardVulcanExportwarrantyoutsideSouthAfricaborders.Vulcanreservestherighttomodifyoralterapplianceswithoutpriornotice.Localpricessubjecttoconfirmationattimeof purchase / placing of order.

Vulcan catering equipment (ptY)ltD

SAFETY:

1) Remember to always use extreme caution when working with any heavy duty electrical appliance.

2) Switch the unit off when not in use to prevent burns.

3) Do not unplug the unit with wet hands.

4) Do not touch the element at any time as it will result in burns.

5) Do not test the water temperature by submerging your hands into the water.

6) Do not use any liquid other than water in the well.

VULCAN GASTRONORM BAIN MARIE GN2, GN3 & GN5

vulcan gastronorm bain marie model gn2 - 2 …...vulcan catering equipment (pty)ltd heated by a...

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