vpmia conf april 2010
TRANSCRIPT
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The Residential HVAC
To comply with the IR
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J ac k Bar t e l lDirector, Service & TrainingDirector, Service & Training
VIRGINIA AIR DISTRIBUTORS
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I n t roduc t ion – Provides the
the reality
• Reference:
– o s ouse – ACCA
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I n t roduc t ionPlan Ex am iners Form
• Developed by ACCAo es omm ee
• Permit application process• Completed by the HVAC
contractor
• o ware n epen en• Simple over-arching view
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I n t roduc t ion
(M1401.3 and M1601.1)
• Applicable
• Fast
• Expandable
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I n t roduc t ion• Keep It SIMPLE
• Skimming
• Digging
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anua : oa
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Manual J8Manual J8AE
For additional informationon ACCA, click on the logo
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Unders izing Equipm ent
• Slightly undersizing equipment will
the time
– pace con ons w r w en ex remes n
weather occur.• re era e o overs z ng e equ pmen .
The result is increased energy efficiency
w a m nor oss o com or .• This must be explained to the owner.
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What are t he benef i t s o f a det a i led
and ac c urat e load ca lc u lat ion?
May Not
Will NotWhat are t he i t f al ls and c onse uenc esof an inac c urat e load c a lcu lat ion?
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Six Ingred ient s o f Forc ed Ai r
1. Even temperature
2. Filtration3. Noise
4. Outdoor air
.
6. Air circulation
A Properly Designed Comfort System “Simultaneously controls the temperature, humidity, air quality and air movement in a
manner that is not noticeable to the occupants”
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Manual J 8t h
Edi t ion – Infiltration Load
• Accounts for air in-take needed for people andequipment
– Solar Gains
• Variation of solar gain through the day• The impact of reflection on solar gains
• The loads for skylight including the curbs
– Adds Loads for the affect of equipment,piping, and humidification
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Choosing Procedures
One procedure – Average Load for Winter Conditions
Average or Peak Procedure for Summer Conditions
• Average Load Procedure
– When there is a constant
• Peak Load Procedure
– When there is a spike inload through the day
– Or effect of solar gain s isn’t
e coo ng oa
– When the effect of the
solar ain causes
hour to hour within a roomor space
differences from hour tohour
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Lack of AED
Adequate
v yE
xposureDiversity
N S
E
WN SCondo A Condo B Condo C
W Peak LoadConditions
An excursion adjustment is addedto the avera e fenestration ain when the application does not
have AED.
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Adequat e Ex posure Divers i t y
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Ex c urs ion Ad jus t m ent Requ ired
Need to use manual
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Ade uat e Ex osure Divers i t
•
Appendix 3
have AED if: – ,
skylight assemblies does not exceed 15 percent of
the associated floor area. – The dwelling has four exposures.
– Each exposure is equipped with a representative.
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Limitations and Guidelines
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Fig. 3-5 Heat Loss & Gain Tables
Cont ent Com ar ison
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Com ponent Heat Loss
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Com onent Heat LossCalcu la t ions
• Heat loss calculations.• .
• Opaque panel heat loss.• Radiant floor.
• Block infiltration load for heating.
• Room infiltration load for heating.
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Com onent Heat Loss
•
Calcu la t ions
.
• Engineered ventilation load for heating.
• n er um ca on oa .
• Hydronic piping loss.• Equipment sizing.
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Com ponent Heat Gain
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• Heat gain calculations•
• Opaque panel heat gain• Block infiltration load for cooling
• Room infiltration load for coolin
• Internal gain
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Com ponent Heat Gain
Calcu la t ions
• uc oa or coo ng
• Engineered ventilation load for cooling
• Blower heat
•
• Total cooling load
• qu pmen s z ng
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Phys ic a l Pr inc iples & Mat hem at ic s
u
measurements protocols.
– .
– Areas of building.
– Perimeters and.
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Preparat ion of Form s and Work sheet s
– Worksheet A: design conditions – Worksheet B – C: window lass doors & sk li ht loads
– Worksheet D: opaque surface loads
– Worksheet E: infiltration loads – or s ee : n erna oa s
– Worksheet G: duct loads
– Worksheet H: ventilation loads
– Form J1ae: room load estimates
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Manual J do ’s(mandatory requ i rements)
Use outdoor desi n conditions recommended
by table 1 manual J.Use the default indoor design conditions
recommended by manual J.
Consider orientation of the structure on the site.Verify all construction details prior to calculating
loads.
Take full credit for all internal shading devicesand external overhangs.
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Manual J do ’s(m andatory requ i rement s)
with the type of room.
specified.
Take full credit for rated performance of construction materials, insulation and constructionfeatures.
construction.
ventilation.
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Manual J do ’s(m andatory requ i rement s)
insulation.Match location as close as possible when
selecting a duct load table.
Match duct supply and return system geometry.
Use the correct R-values for duct wallinsulation.
equipment performance data is not adjusted for blower heat.
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Whic h has m ore heat ,
a pound of w at er a t 212ºF or a ound of s t eam at 212ºF?
Sensible heat
• , ,temperature. Expressed as dry bulb temperature.
• Heat, which when added to a material, changes its.
pound of material.
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144 32°
ce32°
BTU/LB
Latent heat
32° 212°
BTH/LB
SENSIBLE HEAT
WATER WATER
970BTU/LB
212°STEAM
212°WATER
Heat m oves in t h ree w ays :
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Heat m oves in t h ree w ays :
nv i nconduc t ion
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The Sensib le Heat Equat ion
• Q = 1.08 x CFM x TD – Q = Sensible heat in Btuh
– 1.08 = is a constant (Properties of air at sea level)
– CFM = Cubic Feet per minute of Air
– TD = is the change (temperature difference) in air temperature in ºF. Referred to as the Delta T.
– .076 (pounds of air in a cubic foot) X – .24 (specific heat of standard air at sea level) X
– 60 (number of minutes in an hour)
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the remaining by algebraic re-arrangementof the e uation.
• =• CFM = BTUH/(1.1 x TD) CFM = Load
1.08 X TD.
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Manual J : Load Calc u lat ions
Resul t s of Over-Sizing• Results of Oversizing
– More consumer expense
• Equipment• Materials
•
– More starts and stops• Wear and tear on
equipment• g er energy usage
– Poor comfort• Less humidity control
• Stagnant air pockets
• Stratified air temperatures
– Marginalized part-load
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What fac t o rs de t e rm ine
t he heat ing and c ool ing
home?
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Manual J : Load Calc u lat ions
Heat Loss
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• What factors determine a
house’s heating and cooling
requirements: –
• Orientation
• Latitude
•
Heat Loss
– Building components• Windows
• Insulation
Heat Gain
– Occupants and Plants – Appliances
–
– Etc…
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Manual J : Load Calc u lat ions
’
Locat ion Fac t ors
heating and cooling load calculation: –
• Indoor Conditions
• Winter Design Temp.• Summer Design Temp.
• Moisture Difference
–
– Altitude
– Orientation Heat Gain
Heat Loss
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Manual J : Load Calc u lat ions
• Factors that determine a house’s
heating and cooling load calculation: – Desi n Conditions
• Indoor Conditions
-, ,“Use of this set of conditionsis mandatory, unless
Heat Loss °
superceded by a code,regulation, or documented
Heat Gain
70°F
ea t requ rement.
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Manual J : Load Calc u lat ions
Design Condi t ions
Design Conditions•
– Indoor: 70°F
•
70
– Indoor: 75°F75
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Manual J : Load Calc u lat ions
’
Locat ion Fac t ors
heating and cooling load calculation: –
• Indoor Conditions
• Winter Design Temp.• Summer Design Temp.
• Moisture Difference
–
– Altitude
– Orientation Heat Gain
Heat Loss
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Manual J : Load Calc u lat ions
Design Condi t ions
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Manual J : Load Calc u lat ions
Design Condi t ions
• Design Conditions
– Winter Design Temp. – Summer Design
Temp.
–
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
Design Conditions•
– Outdoor: 2°F
•
702
– Outdoor: 91°F
– OD Grains: 37∆ Gr 75
91
37
50
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
Design Conditions•
– Outdoor: -11°F
•
70-11
– Outdoor: 88°F
– OD Grains: 24∆ Gr 75
88
24
50
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
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Manual J : Load Calc u lat ions
Chica o1,299 Btu/h
1,578 Btu/h
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Manual J : Load Calc u lat ions
’
Locat ion Fac t ors
heating and cooling load calculation: –
• Indoor Conditions
• Winter Design Temp.• Summer Design Temp.
• Moisture Difference
–
– Latitude
– Altitude Heat Gain
Heat Loss
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
Orientation
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
OrientationSouth
Fron t Door
observation with an arrow or directional rosette that points
north.
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
Bedrooms South
1
3
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
South
ccupan s
Manual J8: Occu ants3
1800produce sensible and
latent loads. Thenumber of occupantsshall e ual the number
of bedrooms plus one.
C
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Manual J : Load Calc u lat ions
Occupants
• ’
heating and coolingoa ca cu a on:
– Occupants
M l J L d C l l t i
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
South
ccupan s
Manual J8: Occu ants3
1800produce sensible and
latent loads. The1number of occupantsshall e ual the number 3 +1 = 4
of bedrooms plus one.
M l J L d C l l t i
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
SouthManual J8: 3.10 (Page 14)
3
1800
4
Infiltration load estimatesshall be based on one of the tightness categories(tight, semi-tight, average,
- ,
provided by Table 5A and
.
M l J L d C l l t i
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
Envelope TightnessSouth•
3
1800
4
•Walls
•Windows and Doors •Engineered Openings•Exhaust s stems
Average
•Duct systems•Overall
M l J L d C l l t i
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
Ventilation SouthSouth
Manual J8: §3.13 (Page 19)
• Ventilation Requirement
3
1800
4
3
1800
4
• o c en a ex aus• ERV and HRV•
Average
0
• Fireplace/stove operation
Manual J : Load Calc u lat ions
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(Window s, Sk y l ights , Frenc h doors, e tc )
• Factors that determine a house’s
heating and cooling
– Building components
• Windows – Rough opening
– Orientation
–North?
– Internal shading – Bug screen (or not)
–Southwest?
ou
Manual J : Load Calc u lat ions
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(Window s, Sk y l ights , Frenc h doors, e tc )
• ’
heating and coolingu :
– Windows
Boston
Phoenix
• at tu e
Manual J : Load Calc u lat ions
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(Window s, Sk y l ights , Frenc h doors, e tc )
• Factors that determine a house’s
heating and cooling
– Building components
• Windows – Rough opening
– Orientation
–North?
– Internal shading – Bug screen (or not)
–Southwest?
ou
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
Bui ld ing Com ponent s
SouthSouth
Manual J8: §3.13 (Page 19)
• Eave overhang
3
1800
4
3
1800
4• n erna s a e• Skylights•
Avg
0
°one
Drapes, Light ½ Closed
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
Ot her fac t ors
•
houses heating and coolingrequ remen s:
– Appliances
– Duct Loads
– AED - Zoning House A
House B
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
270
South
31,800
91
4
Average
075
37 None
rapes, g t, ose
None
Manual J : Load Calc ulat ions
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Manual J : Load Calc u lat ions
Manual J : Load Calc u lat ions
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270
South
31,800
91
4
Average
0
51,838
75
37 None
rapes, g t, ose
None
21,423
4,684
26 107
Manual J : Load Calc u lat ions
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15:0014:0013:0012:0011:0010:009:007:008:005:004:003:006:002:001:000:300:150:00
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• Heatin
– Load
– Output Capacity
– Target Airflow
– Design airflow
–• Cooling
– Load
– Sensible / Latent Capacity – Target airflow
– es gn a r ow
– Altitude adjustments
Manual S : Equipm ent Selec t ion
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q p
• Heating
–56,000 Btu/h
103°F - 133°F
– Output Capacity – Tar et Airflow = 51,838 Btu/h
,
Out ut ca acit° 56 000°56,000°
– Design airflow
– Altitude adjustments 68°F
CFM × 1.08 × ACF1,000 × 1.08 × ACF1000 × 1.08 × ACF
-
60,000 Btu/h-
Air Delivery – CFM (With Filter)
Unit Size SpeedExternal Static Pressure (inches water column)
0.1 0.2 0.3 0.4 0.5 0.6 0.7
High 1075 1040 995 945 895 840 760
Med – Hi 50 25 8 5 845 7 5 740 660FU60 - 024
Med – Lo 850 825 780 740 685 635 560
Low 740 700 650 620 565 515 455
FU60 - 036
High 1470 1415 1400 1285 1215 1120 995
Med – Hi 1315 1280 1235 1298 1115 1035 930
Med – Lo 1125 1110 1085 1045 1000 915 830
Low 930 9256 910 850 830 770 705
FU60 - 048
High 1700 1685 1640 1580 1545 1450 1380
Med – Hi 1500 1465 1435 1385 1255 1300 1250
Med – Lo 1325 1295 1265 1230 1190 1150 1105Low 1205 1170 1145 1110 1080 1035 990
Manual S : Equipm ent Selec t ion
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• Cooling
– Load
= 26,107 Btu/h
Manual S : Equipm ent Selec t ion
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• Cooling
– Sensible / Latent Capacity
= 26,107 Btu/h
Total Heat = Sensible + Latent= += + ,, , ,
Manual S : Equipm ent Selec t ion
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• Cooling
– Sensible Load
– Latent Load =+ 4,684 Btu/h (Latent)
21,423 Btu/h (Sensible)
– Target airflow
– Design airflow
21,423 Btu/h (Sensible)
21 423 Btu/h SensibleSensible Btu/hSensible Heat Ratio
26,107 Btu/h (Total).
Airflow (CFM) =1,044 CFM =
1.08 x (∆T from SHR Table) x ACF
1.08 x ∆T x ACF
ersus
Manual S page 3-4
SHR ∆T1.08 x 19°F x ACF
e ow .
0.80 – 0.85 19
Above 0.85 17
Manual S : Equipm ent Selec t ion
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• Cooling
26,107 Btu/h
21,423 Btu/h (Sensible)
+ 4,684 Btu/h (Latent)
– Sensible Load
– Latent Load 4,684 Btu/h,
21,423 Btu/h (Sensible)
= , – Target airflow
– Design airflow
Sensible Heat Ratio
26,107 Btu/h (Total).
ersus
Manual S page 3-4
SHR ∆T
,
1.08 x 19°F x ACF
1,044 CFM
e ow .
0.80 – 0.85 19
Above 0.85 17
Manual S : Equipm ent Selec t ion
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vs.
Manual S : Equipm ent Selec t ion
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• oo ng – Total Load 26,107 Btu/h
– Sensible Load 21,423 Btu/h
– Latent Load 4,684 Btu/h
– Target airflow 1,044 CFM
Manual S : Equipm ent Selec t ion
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Summer OD
°
Target
airflow1,044 CFM
EWB
63°F
Total Load
26,107 Btu/h
Sensible Load
21,423 Btu/h
Latent Load
4,684 Btu/h
Manual S : Equipm ent Selec t ion
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Summer OD
91°F
EWB
63°F
o a o a
26,107 Btu/h
Sensible Load
,
Latent Load
4,684 Btu/h
Target airflow
1,044 CFM
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+ ,
- 63
,
+ 5,401
+ , - ,
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-
Air Delivery – CFM (With Filter)
Unit Size Speed External Static Pressure (inches water column)0.1 0.2 0.3 0.4 0.5 0.6 0.7
Targetairflow
FU60 - 024
High 1075 1040 995 945 895 840 760
Med – Hi 950 925 895 845 795 740 660
Med – Lo 850 825 780 740 685 635 560
1,044CFM
ow
FU60 - 036
High 1470 1415 1400 1285 1215 1120 995
Med – Hi 1315 1280 1235 1298 1115 1035 930
Med – Lo 1125 1110 1085 1045 1000 915 830
Low 930 9256 910 850 830 770 705
FU60 - 048
High 1700 1685 1640 1580 1545 1450 1380
Med – Hi 1500 1465 1435 1385 1255 1300 1250
Med – Lo 1325 1295 1265 1230 1190 1150 1105
Low 1205 1170 1145 1110 1080 1035 990
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ABC System Capacity
995 CFM, 91°F ODT, 63°F EWB and 75°F EDB
ABC
Manual J
LoadHeating Cooling
Heatin Btu/h 51,838 56,000Cooling Btu/h 26,107 29,180
Sensible Btu/h 21,423 21,360
Latent Btu/h4,684 7,820
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•
the various styles of residential duct.
• Following each slide will be listed some of
.
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Ex t ended Plenum Syst em
D i
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DesignPr
• The most common residential duct system
• Eas to fabricate and install.
Cons
or est resu ts ower must e centra ylocated.
Long duct runs make it difficult to turn airinto branch runs near the fan.
Reduc ing Plenum Syst em
D i
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Design
Reduc ing Plenum Syst em
D i
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DesignPr
• Improves performance over end mounted
blower, extended plenum systems. .
Historically, duct design manuals arbitrarily
’
ns
blower, resulting in less that maximum.
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Pr
• Less material used to fabricate duct
system.• Good air distribution if designed properly.
Cons
equ res more wor to a r cate an nstabecause each takeoff requires its own
sect on.
Each section is a different size and requires
a transition to reach the next size.
Radia l or Oc t opus Syst em
Design
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Design
Radia l or Oc t opus Syst em
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• One of the most cost effective systemsPr
o ns a .
• Easy to fabricate and install.
Cons
or est resu ts ower must e centra ylocated.
Installers tend to use long flex duct runsresulting poor performance due to high
resistance.
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Pr
• Effective in cold climates with slab floor construction.
• Maintains comfort at the floor level in heatingseason.
Cons
cu t to es gn.
Expensive to install.
What c an be c ons idered t he best
use of Duc t Tape?
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use of Duc t Tape?
Manual D : Duc t Dis t r ibut ion Syst em
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-• ,
the HVAC equipment and peripheral
requirements.
pressure limitations of the duct system.
-
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- .
room.
• e urn n e s cap ure e re urn a r.• Dampers and junction boxes control air
volume in the duct system.
-
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-
• Diffusers typically introduce supply air
.
.
• Supply Registers and Grilles typically
the wall. Registers are grilles that have.
• Return Registers and grilles are the
side.
OCCUPIED ZONE
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The occupied zone consists of the space between theoor an ee a ove e oor n e ver ca rec on an
the space that is more than 2 feet from the wall in thehorizontal direction.
It is within the occupied zone that comfortconditions must be maintained.
Therefore, do not distribute conditioned
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•
or 75 fpm, depending on the particular
a lication, it reaches terminal velocit .
• velocity of the air stream at the end of the throw.
.
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.
Throw(20’)
Terminal velocity
The horizontal distance that an air stream travels after leaving a
horizontal sidewall outlet before maximum velocity is reduced toterminal velocity.
.
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.
stream falls by the time the air reaches the end of its throw.
.
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the point of terminal velocity.
Induction (Aspiration) he process of drawing room air into theprojected air stream due to the velocity of the projected air stream.
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Secondary air
Primary air
from the outlet.from the outlet.
Secondary air
room air (can be 10 to 20 timesroom air (can be 10 to 20 timesgreater than the primary airgreater than the primary airuantit .uantit .
Ceiling or Wall Effect The tendency of an air stream moving along a.
Term s used in Duc t
• IWC - Inches of Water Column - A unit used to
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measure ressure
• CFM - Cubic Feet per Minute - A unit used to
measure air flow• ESP - External Static Pressure - A unit used to
measure resistance outside of the fan
• ASP – Available Static Pressure of a blower after deducting all component loses
• Pressure Drop - is equal to the pressure lossthat occurs between any two points in a ductsystem
erm s use n uc
• Friction Rate - is equal to the pressure loss
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q p
system that are separated by a specific.
• Equivalent Length - A term used to describe
pressure oss roug a ng.• TEL - Total Effective Length - A term used to
describe the friction losses through a duct andall of its fittings and air-side devices.
VELOCITY is measured in feet per minute (fpm)
V = CFM CFM = A x VA
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A
The area of the duct (A) must always be stated in. ,
dimensions (w x h) by 144.
” ”
V = CFM 1200 120 = 900 fpm
A 24x8/144 1.3
Pressure
Measured in inches of water column (“w.c.)
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1 psig = 27.72” w.c.
Velocity pressure is movement, dynamic pressure.
Static pressure is a bursting pressure. It lacksmovement.
Total pressure is static pressure plus velocity.
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Item Static pressure
drop in “w.c.
upp y ucsystem
.
Return ductsystem
.10
Eva orator .20
Furnace
(Coil)
Air cleaner .20
Supply registers .03
Return grilles .03
Volume
dampers
.03
Total external .69
Furnace blower must be able to deliver the required volume of air(CFM) against an external static pressure of .69” water column.
s a c pressure
Tot a l St a t ic Pressurec w o po n s w m easure
Tota l St a t ic p ressure on t he furnace?
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D
Furnace
B
C
A
Manual D : Duc t Dis t r ibut ion Syst em
• Duct system design and overview
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y g
–Calc each rooms CFM
–Sketch on the blue print• Notes with approx lengths
• Show CFM for each supply and return
• ow or eac run• ID fittings
–
–Use EL calc sheet
Manual D : Duc t Dis t r ibut ion Syst em
• Calculate
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• Calculateeach
room’s
Manual D : Duc t Dis t r ibut ion Syst em
Sketch duct geometry
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Manual D : Duc t Dis t r ibut ion Syst em
Assign CFM
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Manual D : Duc t Dis t r ibut ion Syst em
Determine the duct run with thelongest Total Effective Length
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Manual D : Duc t Dis t r ibut ion Syst em
Assign CFM
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4I=10EL =
’
= 35 EL’
5J=15EL6L=20 EL8’ 15’
1P=20EL
2Q=10 EL 15’
Manual D : Duc t Dis t r ibut ion Syst em
Determine the duct run with thelongest Total Effective Length
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10510155
35
20
20
10
20
10
20
10
5
20
50
6040404040
1259080100120
Manual D : Duc t Dis t r ibut ion Syst em
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Determine the
. ,
0.16
Friction Rate 0.10-0.05
0.03
0.30
0.030.03
0.50 0.30 0.20
Manual D : Duc t Dis t r ibut ion Syst em
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Determine theFriction Rate
. . .
120 125 225
FR = (ASP × 100 ) ÷ TELFR = (0.20 × 100 ) ÷ 225FR = 20 ÷ 225 = .0888 ≈ 0.09
Manual D : Duc t Dis t r ibut ion Syst em
0.50 0.30 0.20
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Determine the
120 125 225
0.09
Friction Rate
0.5 1000
0.16
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-0.050.10
0.03
0.030.03
0.20
0.3 0.20.5
0.9
Manual D : Duc t Dis t r ibut ion Syst em
0.5 1000
0.16
1,0000.50
0.50 1,000
0.160.50 0.30 0.20
-
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-0.050.10
0.030.030.03
120 125 2250.10
- .
0.030.030.03
120 125 225
0.20
0.3 0.20.5
0.30
0.20
.
0.50 0.30
0.30
0.20
.
0.9
120 125 225
Manual D : Duc t Dis t r ibut ion Syst em
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1,000
0.50 120
0.30
0.20
125
225
0.09
Sheetmetal, Flex
Manual J : Load Calc u lat ions
2
South
3
70 1 800
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70
91
1,8004
Average
0
51,838
7537 None
Drapes, Light, ½ Closed21,423
50
None4,68426,107
,
0.500.30
120
125.
0.09Sheetmetal, Flex
Resident ia l HVAC Syst em Design
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Resident ia l HVAC Syst em Design