volkswagen jetta (a5) service manual: 2005-2010 - table of contents

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Engine Management, Exhaust and Engine Electrical 30 Clutch 32 Torque Converter 34a Manual Transmission 34b DSG Transmission 37 Automatic Transmission Clutch and Transmission 40 Front Suspension and Drive Axles 42 Rear Suspension 44 Wheels, Tires, Wheel Alignment 45 Antilock Brakes (ABS) 46 Brakes–Mechanical 47 Brakes–Hydraulic 48 Steering Suspension, Brakes and Steering 50 Body–Front 55 Hood and Lids 57 Doors and Central Locking Body Assembly 60 Sunroof 63 Bumpers 64 Door Windows 66 Body–Exterior Equipment 69 Seatbelts, Airbags Body Components and Accessories Body Interior Trim 9 Electrical System–General 90 Instruments 91 Radio and Communication 92 Wipers and Washers 94 Exterior Lights 96 Interior Lights, Switches, Anti-theft 97 Fuses, Relays, Component Locations Electrical System 1 Engine 6 2 3 4 5 7 9 General Information, Maintenance 87 Heating and Air-conditioning Heating and Air-conditioning 8 WARNING–Important Safety Notice ...................................................................... ii Foreword and Disclaimer ...................................................................................... iv Index .................................................................................................... rear of book 20 Fuel Storage and Supply 21 Turbocharger and Intercooler 23 Fuel Injection–Diesel (TDI) 24 Fuel Injection–Gasoline 26 Exhaust System 27 Battery, Alternator, Starter 28 Ignition System 15a Cylinder Head (1.9L Diesel) 15b Cylinder Head (2.0L Diesel) 15c Cylinder Head (2.0L Gasoline) 15d Cylinder Head (2.5L Gasoline) 17 Engine–Lubrication System 19 Engine–Cooling System 00 Warnings and Cautions 01 Vehicle Identification Number (VIN) Decoder 02 Product Familiarization 03 Maintenance 0 70 Trim–Interior 72 Seats Electrical Wiring Diagrams On Board Diagnostics EWD OBD

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Table of Contents from the Volkswagen Jetta (A5) Service Manual: 2005-2010. For more information, visit www.BentleyPublishers.com/gallery.htm?code=vj10

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Page 1: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Table of Contents

Engine Management, Exhaust and Engine Electrical

30 Clutch 32 Torque Converter34a Manual Transmission

34b DSG Transmission37 Automatic Transmission

Clutch and Transmission

40 Front Suspension and Drive Axles42 Rear Suspension44 Wheels, Tires, Wheel Alignment45 Antilock Brakes (ABS)

46 Brakes–Mechanical47 Brakes–Hydraulic48 Steering

Suspension, Brakes and Steering

50 Body–Front55 Hood and Lids

57 Doors and Central LockingBody –Assembly

60 Sunroof63 Bumpers64 Door Windows

66 Body–Exterior Equipment69 Seatbelts, Airbags

Body –Components and Accessories

Body –Interior Trim

9 Electrical System–General90 Instruments91 Radio and Communication92 Wipers and Washers

94 Exterior Lights96 Interior Lights, Switches, Anti-theft97 Fuses, Relays,

Component Locations

Electrical System

1 Engine

6

2345

7

9

General Information, Maintenance

87 Heating and Air-conditioningHeating and Air-conditioning8

WARNING–Important Safety Notice...................................................................... iiForeword and Disclaimer...................................................................................... ivIndex .................................................................................................... rear of book

20 Fuel Storage and Supply21 Turbocharger and Intercooler23 Fuel Injection–Diesel (TDI)24 Fuel Injection–Gasoline

26 Exhaust System27 Battery, Alternator, Starter28 Ignition System

15a Cylinder Head (1.9L Diesel)15b Cylinder Head (2.0L Diesel)15c Cylinder Head (2.0L Gasoline)

15d Cylinder Head (2.5L Gasoline)17 Engine–Lubrication System19 Engine–Cooling System

00 Warnings and Cautions01 Vehicle Identification Number (VIN)

Decoder

02 Product Familiarization03 Maintenance0

70 Trim–Interior72 Seats

Electrical Wiring DiagramsOn Board Diagnostics

EWDOBD

Page 2: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Table of Contents

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

Volkswagen Jetta (A5)Service Manual: 2005-20101.9L and 2.0L diesel, 2.0L and 2.5L gasolineincluding TDI, GLI and SportWagen

Price: $129.95Bentley Stock No: VJ10Publication Date: 2009.dec.18ISBN: 978-0-8376-1616-2Softcover, 8 3/8 in. x 11 in.Case quantity: 51352 pages 2484 technical photos and illustrations including 991 electrical wiring diagrams Includes 32 page full color Volkswagen A5 platform Jetta familiarization sectionThe Volkswagen Jetta (A5) Service Manual: 2005-2010 is a

definitive reference source of technical automotive repair and maintenance information for Volkswagen Jetta models built on the “A5” platform.The do-it-yourself Volkswagen owner will find this manual indispensable as a source of detailed maintenance and repair information.

Technical Features• Covers Jetta models 2005-2010 based on the A5 platform.• Maintenance procedures from oil changes to belt

replacement.• Engine and cylinder head service, including timing belt

replacement.• Removal and installation of Motronic (gasoline) and diesel

fuel injection system components, including Pumpe Düse (PD) and common rail diesel.

• Emission control tests, repairs and adjustments, including exhaust gas recirculation and secondary air injection system.

• Drivetrain maintenance, troubleshooting, adjustment and repair, including clutch, gearshift linkage, and drive axles.

• Suspension component replacement including front struts, rear shocks, coil springs, wheel bearings and wheels.

• Heating and air-conditioning repair, including A/C component replacement for Climatronic and Climatic systems.

• Body adjustment and repairs including front and rear doors, fenders, front radiator support and sunroof.

• Wiring schematics with fuse/relay locations including an easy-to- use illustrated component locator section.

• Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation.

• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques.

BentleyPublishers.com

Tensioner being rotated to remove ribbed belt.03 Maintenance

bentley_vj10_new.product.announcement.pdf

Bentley technical editors working on a 2005 Jetta.

Detailed brake pad and rotor service procedure.46 Brakes–Mechanical

Engines covered• 1.9L TDI PD diesel (engine code: BRM)• 2.0L TDI common rail (engine code: CBEA, CJAA)• 2.0L FSI turbo gasoline (engine code: BPY)• 2.0L TSI turbo gasoline (engine code: CBFA, CCTA)• 2.5L gasoline (engine code: BGP, BGQ, CBTA, CBUA)

Transmissions covered• 0A4 5-speed manual• 02Q 6-speed manual• 09G 6-speed automatic• 02E 6-speed DSG