voided and ribbed slabs

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    RIBBED SLABSIntroduction

    Ribbed slabs are made up of wide band beams

    running between columns with equal depth narrow

    ribs spanning the orthogonal direction. A thick top

    slab completes the system.

    The term ribbed slab in this sub-clause refers to in-

    situ slabs constructed in one of the following ways.

    a) Where topping is considered to contribute to

    structural strength

    1) as a series of concrete ribs cast in-situ between

    blocks which remain part of the completedstructure; the tops of the ribs are connected by a

    topping of concrete of the same strength as that

    used in the ribs;

    2) as a series of concrete ribs with topping cast on

    forms which may be removed after the concrete has

    set;

    3) with a continuous top and bottom face but

    containing voids of rectangular, oval or other shape.

    b) Where topping is not considered to contribute to

    structural strength: as a series of concrete ribs cast

    in-situ between blocks which remain part of the

    completed structure; the tops of the ribs may be

    connected by a topping of concrete (not necessarily

    of the same strength as that used in the ribs).

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    Working

    Providing ribs to the soffit of the floor

    slab can reduce the quantity of

    concrete and reinforcement, and

    thus the weight of the floor. The

    deeper, stiffer floor permits longer

    spans to be used. Formwork

    complexity can be minimized by the

    use of standard modular, re-usable

    formwork. When flying form panels

    are used, the ribs should be

    positioned away from the columnlines. Ribbed slab floors are very

    adaptable for accommodating a

    range of service openings.

    Economic in the range 8 to 12

    m.The saving of materials tends to

    be offset by some complication in

    formwork. The advent of expanded

    polystyrene moulds has made the

    choice of trough profile infinite and

    largely superseded the use of

    standard T moulds. Ribs should be

    at least 125 mm wide to suit

    reinforcement detailing.

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    ADVANTAGES

    Medium to long spans

    Lightweight

    Holes in topping easily

    accommodated

    Large holes can be accommodated

    Profile may be expressed

    architecturally, or used for

    heat transfer in passive cooling

    Electrical and mechanical

    installations can be placed between

    voids

    Good resistance to vibrations

    DISADVANTAGES

    Higher formwork costs than for

    other slab systems

    Slightly greater floor thicknesses

    Lower span

    Only moderate and uniformly

    distributed load can be

    accommodated

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    SIZING OF SLAB AND RIBS

    The thickness of the concrete

    slab or topping should not

    be less than

    30mm for slab with permanent

    blocks contributing to

    structural strength and

    where there is a clear

    distance between ribs not

    more than 500mm.

    25mm when blocks mentioned

    in 1) are jointed with a

    cement-sand mortar.

    40mm or 1/10th of the clear

    distance between ribs,

    whichever is greater, for all

    other slabs with permanent

    blocks.

    50mm or 1/10th of the clear

    distance between ribs,

    whichever is greater, for

    slabs without permanent

    blocks.

    Reinforcement in topping or slab

    shall constitute of a wire

    mesh.

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    SINGLE AND DOUBLE TEE SLABS

    Single Tee Beam ST)-

    Combination beam and slab

    Spans up to 120-0"

    Typical width = 8-0"

    Typical depths of 36" and 48"

    Designation = 8ST36+2 (8 = width in feet, 24

    = depth, +2 = 2" topping)

    Double Tee Beam DT)

    -

    Combination beam and slab

    Spans up to 100-0"

    Typical width = 8-0"

    Depths of 12", 18", 24" and 32"

    Designation = 8DT24+2 (8 = width in feet, 24 =

    depth, +2 = 2" topping)

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    DOUBLE TEE SLABSDESCRIPTION

    Double Tee flooring units consist of two prestressed

    ribs and a connecting top slab. The ribs can vary

    in depth from 200 to 500mm.The connecting

    slab is 2400mm wide x 50mm thick.

    Double Tees are ideally suited for larger spanning

    floors with a wide variety of services suspended

    from the flooring

    system.Double Tees can easily accommodate large

    floor voids/penetrations through the slab region.

    SOUND TRANSMISSION

    A major practical benefit of a concrete floor is its

    ability to reduce noise transmission. Double Tee

    concrete floors are quiet and do not creak with

    temperature and moisture changes. The table

    below shows sound transmission ratings

    achieved by Double Tees.

    MATERIAL

    Double Tee concrete strength =42 MPa.

    Topping concrete strength = 20 MPa.

    Topping thickness = 65 mm

    FIRE RESISTANCE RATING

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    Working

    Introducing voids to the soffit reduces dead

    weight and these deeper, stiffer floors

    permit longer spans which are economic

    for spans between 9 and 14 m. The saving

    of materials tends to be offset bycomplication in site operations. Standard

    moulds are 225, 325 and 425 mm deep

    and are used to make ribs 125 mm wide

    on a 900 mm grid. Toppings are between

    50 and 150 mm thick. The chart and data

    assume surrounding and supporting down

    stand beams, which should be subject to

    separate consideration, and solidmargins. Both waffles and down stand

    beams complicate formwork.

    ADVANTAGES

    Medium to long spans

    Lightweight

    Profiles may be expressed architecturally, orused for

    heat transfer

    DISADVANTAGES

    Higher formwork costs than for other slab

    systems

    Slightly deeper members result in greaterfloor

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    POST-TENSIONED WAFFLE/JOIST SLAB

    CONSTRICTIONIntroduction

    Where concrete is relatively expensive, spans

    are generous, and it is not critical to select

    the smallest floor thickness, a post-

    tensioned waffle slab construction is likely

    to be the economical alternative.

    CONSTRUCTION

    Waffles are generally limited to the interior of a

    slab, leaving one or two of the forms out to

    create a solid fill around the supports. The

    solid fills provide the strength required for

    shear transfer to the supports. The fills

    also reduce the compression stresses at

    the soffit of the floor around the supports,

    thus avoiding the necessity of bottom

    reinforcement in this region. Figures 1 -1

    and 1-2 illustrate typical waffle

    constructions using unbonded tendons. A

    light top mesh over the waffles is generally

    the only top reinforcement at the interior

    of the floor panels.

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    ANALYSIS MODEL OF A WAFFLE SLAB WITH

    MODERATE SIZE SOLID SLAB BANDS ALONG

    SELECTED LINES OF SUPPORT

    With larger loads and longer spans, such as is

    common in department stores a heavier solid

    slab band between the supports accommodates

    the overage of reinforcement from the

    individual waffle stems in each direction

    ANALYSIS OF A LONG-SPAN WAFFLE SLAB WITH STOUT

    SOLID SLAB BANDS ALONG THE LINES OF SUPPORTS

    Where design requirements demand more

    reinforcement that is

    generally assigned to a typical interior waffle

    stem, solid strips along the lines of supports is

    used to accommodate the excess of

    reinforcement.

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    HOLLOW CORE SLABIntroduction

    Hollow core slabs are precast, pre-stressed concrete elements that are

    generally used for flooring. Some of their advantages are as follows:

    long spans, no propping; flexible in design; fast construction; light

    weight structures. The slabs have longitudinal cores running through

    them, the primary purpose of the cores being to decrease the weight,

    and material within the floor, yet maintain maximal strength. To

    further increase the strength, the slabs are reinforced with steel

    strand, running longitudinally.

    Hollow core slabs derive their name from the voids or cores which run

    through the units. The cores can function as service ducts and

    significantly reduce the self-weight of the slabs, maximising structural

    efficiency. The cores also have a benefit in sustainability terms inreducing the volume of material used. Units are generally available in

    standard 1200mm widths and in depths from 110mm to 400mm.

    There is total freedom in length of units and splays and notches can

    readily be accommodated.

    Hollowcore slabs have excellent span capabilities, achieving a capacity of

    2.5 kN/m2 over a 16m span. The long-span capability is ideal for

    offices, retail or car park developments. Units are installed with or

    without a structural screed, depending on requirements. Slabs arriveon-site with a smooth pre-finished soffit. In car parks and other open

    structures, pre-finished soffits offer a maintenance free solution.

    Prestressed units will have an upward camber dependent upon the span,

    level of prestress, etc. This will be reduced when screeds/toppings or

    other dead loads are applied.

    Hollow ore slab Details

    Thicknesses of 4", 6", 8", 10" and 12"

    Spans up to 40-0"

    Standard panel width = 4-0"

    Typical designations = 4HC6 (4 = panel

    width in feet, HC = Hollow Core, 6 = slab

    thickness in inches)

    = 4HC6+2 (2 = 2" of concrete topping

    added)

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    ADVANTAGES

    SMALL WEIGHT:

    The hollow core slabs are lighter than custom prestressed slabs from 37 to 54 . Thus, the cost of

    construction is lower, and pillars and beams are having less load. Also, we have smaller dimensions for

    bearing constructions and for foundations.

    LARGE SPANS:

    Hollow core slabs can bridge the spans of 16 m without support, and as a result it lowers the number of

    supports. These slabs transfer the load in one direction.

    ADAPTIVE FOR ANY SYSTEM OF CONSTRUCTION:

    These slabs are not only used in prestressed concrete structures but in masonry and steel structures,

    regardless of whether it is prefabrication or traditional construction.

    MATERIAL SAVINGS:

    Application of hollow core slabs saves up to 50 of concrete and 50 of armature, all compared to

    traditional slabs. It means that in structures of 1000 m2 35 tons of concrete and 7,5 tons of armature is

    saved.

    SIMPLE PRODUCTION:

    Using the same amount of materials, workforce and energy, you can produce 1 m2 of traditional slabs and

    2,5 m2 of hollow core slabs. Production of hollow core slabs is completely automated.

    FAST PRODUCTION:

    In 24 hours we are producing around 500 m2 of hollow core slabs.

    LOAD:

    Hollow core slabs can hold up to 2000 kg/ m2, typical for production plants and warehouses.

    HIGH QUALITY:

    Production is highly equipped with machinery and performed in strictly controlled conditions.

    DISADVANTAGES

    Camber in beams and slabs

    Very small margin for error

    Connections may be difficult

    Need bracing during on-site erection of structure

    Somewhat limited building design flexibility

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    VOIDED SLABS

    Introduction

    A relatively new technology developed in Europe has taken the

    efficiency of cast-in-place flat plate slabs to new heights.Voided slabs have been used in the construction of office

    buildings in Switzerland, Germany, Austria and the United

    Kingdom, with floor spans up to 17 meters (~56 feet) and

    overall slab thicknesses up to 60 cm (~24 inches).

    These slabs are more efficient than traditional structural floor

    systems commonly used in the construction of office

    buildings in the United States. The main effect of the voided

    slab system is to decrease the overall weight by as much as35% when compared to a solid slab of the same capacity.

    From a sustainability standpoint, the reduced slab weight also

    allows the quantity and dimensions of vertical bearing

    elements, such as columns, to be reduced by as much as

    40%. Reduced dead weight also means a smaller deflection

    of the slab, and provides scope for potential savings in

    foundation design, including fewer piles and/or reduced

    length of piles. While the design lowers overall weight, thevoided two-way slabs offer very high load-carrying capacity

    and considerable flexibility.

    From the developers and contractors viewpoint, this technology

    can offer other potential benefits, including direct and

    indirect cost savings due to reduced volume, lower

    transportation requirements and easier lifting.

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    Design Principle

    The concept centres on removing the non-working concrete dead load while maintaining biaxial strength

    throughout the slab. This is an essential feature found in the wings of birds. A hard shell with struts

    formed by multiple cavities, appropriately located, gives the bones a stability that is equivalent to

    solid bones. The result is a highly efficient structure that has less mass and requires less force to lift.The design principle of these slabs is based on industrially produced spherical hollow shells made from

    recycled plastic that are inserted into the positioning cage to create modules of several lengths,

    depending on the application. These cage modules are placed on the lower reinforcing mat, and the

    upper reinforcing mat is then placed on top of them. The voids in the slab displace non-working

    concrete with the aim of saving material where it is not required for structural reasons.

    The voided slab system has the same bearing capacity as conventional concrete solid slabs, and

    standard design and detailing techniques can be directly applied. However, research performed at auniversity in Germany has produced several numeric factors that have to be considered to reflect the

    presence of the void formers. This affects:

    Dead load

    Stiffness of the slab

    Maximum shear stress

    Also, the positioning cages have a compensating positive effect

    on the slabs shear strength, which is impacted by the presence of

    the voids. In the vicinity of the column, the slab is designed to

    resist punching shear stresses using a solid cross-section, with

    additional shear reinforcement as required to maintain a flat

    soffit throughout the slab.

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    Advantages

    Biaxial capacity

    Larger spans without beams

    Larger open floor areas

    Lower floor to floor heights

    Earthquake resistance

    Resource efficiency

    The shallow profile of the voided slabs is another

    attribute that offers the opportunity to reduce

    floor to floor heights. The implication is the

    potential addition of rentable floor space, or

    conversely a reduction in energy requirements

    along with cost savings to the structure and

    associated building systems such as cladding,elevators, fire protection systems, heating and

    air conditioning requirements.

    Earthquake resistance is another major benefit of this

    system. During an earthquake event, the

    accelerated mass of the building creates seismic

    forces that have to be absorbed by the vertical

    elements of the structure. The reduced dead

    weight results in lower force demands on thestructure, with associated savings in detailing

    and constructability requirements.

    Voided slabs can also be coupled with post-tensioning

    to minimize dead load deflections further, while

    still maintaining the same light weight and

    biaxial attributes. One of the main benefits of

    post-tensioning is to obtain a slab that is

    "almost" free of cracks and deflection at the

    service load level. As a result, the slab is stiffer,

    since the full cross-section rigidity is available to

    resist the applied loads.