vision guided robotic solutions innovation and implementation

©2013 GlobalLogic Inc.

Vision Guided Robotic Solutions Innovation and Implementation

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GlobalLogic + Advenovation Case Studies

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©2013 GlobalLogic Inc

GlobalLogic + Advenovation

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−  23+ years experience in industrial robotics and machine vision −  Created many first-of-a-kind innovative and beneficial solutions −  Offices in Brighton, MI; Rochester Hills, MI; and Poughkeepsie, NY

About Advenovation

GlobalLogic & Advenovation Partnership GlobalLogic + Advenovation

−  10+ years experience in full product lifecycle services −  Headquartered in McLean, VA, with engineering and design centers in

Latin America, Eastern Europe, India, and China −  Strong expertise in embedded software development

About GlobalLogic

GlobalLogic, a full product lifecycle services provider with global reach, partners with Advenovation, a leader in robotics, to deliver turnkey automation solutions for the automotive, aerospace, food/beverage, packaging, and consumer industries.


−  Labor savings justify Return On Investment (ROI) −  Throughput gains in production −  Quality and consistent products −  Safety and medical cost savings −  Flexible to run multiple products −  Reutilize bins, racks, conveyors

Benefits of Implementing Robotics Solutions

Vision Guided Robotics Value Proposition GlobalLogic + Advenovation

−  $50,000 / year / worker, 2 shift operation −  An automation solution < 1 year ROI −  10 manual rack load unload stations −  30 bins with randomly jumbled parts −  $4 Million saved each year after first year

Business Savings Example


−  Shiny & touching: parallel jaw gripper −  Demonstration to close sale −  Application-specific training −  Reliable operation for 8 years

Automotive Powertrain Pistons

Robotic Applications for Bin Picking GlobalLogic + Advenovation

−  Touching & overlapping: magnet grip −  LED light augmentation for geometry −  Two-step 3D then 2D reliable solution −  Class of geometry shape independent

Automotive Stamped Parts

−  Shape variation: vacuum gripper −  Featureless geometry algorithms −  Position & shape variation handling −  Intra packaging and kitting solutions

Food & Beverage Featureless Bags


−  Customer setting: $30M / day revenue −  There is no room for manual operators −  Deep draw, double strike, non-class A −  Shiny, e–coated, inconsistent stamping −  3D vision guided robots are reliable −  Solution has run for more than 7 years

Stow-n-Go Van Seat Containers

Robotics Application for Auto Racking GlobalLogic + Advenovation

−  10+ million parts picked over the years −  Multiple contours, touching surfaces −  Partially visible holes, swinging parts −  Empty or mismatched racks detected −  X, Y, Z, Y, P, R: large 3D depth of field −  Product Iidependent reusable racks

1/4 Inner Stamped BIW Parts

©2013 GlobalLogic Inc

Case Studies 02


−  Poduct consists of automotive stampings welded into a cubic shape −  Robotics used to unload cubic welded stampings from random heaping

in a bin −  Cubes placed on flat planar surface to determine one of six possible

stable resting positions −  These are turned by robot to establish correct stable resting position,

then cube is picked precisely for placement

Product

Automotive Stampings: Random Bin Picking Case Study

−  3D mechanical, electrical, and magnetic design −  Construction of a compliant gripper tool −  Procurement and testing of components −  Integration of solution with FANUC iRVision −  Parts heaped in random disorder, followed by a random bin picking

demo to customer

Contribution

−  Vision Guided Robotics: 3D Random Bin Picking, 6 Axis Industrial Robot, Machine Vision, Compliant Gripper, 3D Random Bin Picking

Technology


−  Medical injection syringe with a glass housing, sharp needle and rubber cover

−  Initially product is arranged neatly in layered rows; as it is removed, level of randomness in bin grows

−  Product is very shiny, must be removed at very high speeds without damage to product, and is maintained at a very high temperature

Product

Medical Syringes: Random Bin Picking Case Study

−  Advenovation provided bin picking solution one month after customer cited lack of a solution (after a 2 year search)

−  Custom 3D vision combined with custom gripper; high temperature rated components specified

−  Provided a faster-than-need high speed

Contribution

−  Vision Guided Robotics: 3D Random Bin Picking; 4 Axis and High Speed Spider Robots; Combinatorial Vacuum Based Gripper; Zone Management and 2 Stage Flexible Feeding

Technology


−  Spaceship that will replace space shuttle for manned space flight missions

−  Spaceship’s heat shield similar to the Apollo’s; robots and machine vision used for the first time to provide speed and consistency of manufacture

−  Orion heat shield build process consists of more than two dozen precise and critical steps

Product Aerospace NASA: Orion Capsule Heat Shield Case Study

−  Technical specification of machining process −  Phase 1 feasibility and acceptance oversight −  Specification of user interface and diagnostics −  Guidance, oversight for X-ray, data traceability −  Specification of AutoGunning accuracy and process −  Math, data handling, complex coordinate systems

Contribution

−  Vision Guided Robotics : 2D and 3D; 6 Axis Industrial Robots; Machine Vision; Laser trackers; Accuracy, X-ray, complex force sensing

Technology


Thank you

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vision guided robotic solutions innovation and implementation

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