viscosity behaviour of latex - online rubber …clinic.rubberboard.org.in/pdf/ircpdf/rt-05joseph...
TRANSCRIPT
01‐11‐2012
1
Mr. Joseph John, Ms. Preethy Paul, Mr. E. Ponce, Mr. G. Lottmann, Dr. R. K. Matthan
VISCOSITY BEHAVIOUR OF LATEX
Variation of Viscosity
No definite patternvariation based on Season Location to locationClone to cloneTapping systems
01‐11‐2012
2
VISCOSITY BEHAVIOUR OF LATEX Seasonal Variation
Changes in
Brookfield Viscosity
Fordcup Viscosity
Zinc Oxide Thickening
SEASONAL VARIATION OF VISCOSITY AND ZINC
OXIDE THICKENING IN SOUTH INDIAN LOCATION
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
3
VISCOSITY BEHAVIOUR OF LATEX
Oct11‐L1
Nov11‐L2
Dec11‐L3
Jan12‐L4
Feb12‐L5
Mar12‐L6
Apr12‐L7
May12‐L8
Jun12‐L9
July12‐L10
Aug12‐L11
BROOKFIELD VISCOSITY 79.00 86.50 89.50 95.00 103.50 90.00 82.00 79.50 74.00 70.50 80.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
cps
SEASONAL VARIATION IN BROOKFIELD VISCOSITY (cps)
VISCOSITY BEHAVIOUR OF LATEX
Lot 1 Lot 2 Lot 3 Lot 4 Lot 5 Lot 6 Lot 7 Lot 8 Lot 9 Lot 10 Lot 11
Oct 11 Nov 11 Dec 11 Jan 12 Feb 12 Mar 12 Apr 12 May 12 June 12 July 12 Aug 12
FORDCUPVISCOSITY
31.21 31.44 31.62 29.38 31.53 30.00 30.24 32.25 29.31 30.49 29.01
27
28
29
30
31
32
33
SECONDS
SEASONAL VARIATION IN FORDCUP VISCOSITY (S)
01‐11‐2012
4
VISCOSITY BEHAVIOUR OF LATEX
OCT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12
ZOV'5 29.75 21.97 36.31 4.21 8.21 5.56 16.03 25.79 19.59 11.35 0.63
ZOV'60 29.75 18.5 28.49 5.26 4.35 6.11 12.21 29.56 11.49 8.51 0.63
0
5
10
15
20
25
30
35
40
%THIC
KENIN
G
SEASONAL VARIATION IN THICKENNG (%)
VISCOSITY BEHAVIOUR OF LATEX
Lot 1 Lot 2 Lot 3 Lot 4 Lot 5 Lot 6 Lot 7 Lot 8 Lot 9 Lot10
Lot11
Oct 11Nov11
Dec11
Jan 12Feb12
Mar12
Apr12
May12
June12
July12
Aug12
ZOV'5 102.5 105.5 121.99 98.99 111.99 95.00 95.14 100.00 88.49 78.50 80.50
ZOV'60 102.5 102.5 114.99 99.99 108.00 95.49 92.01 103.00 85.02 76.49 80.50
BROOKFIELD VISCOSITY 79.00 86.50 89.50 95.00 103.50 90.00 82.00 79.50 74.00 70.50 80.00
0
20
40
60
80
100
120
140
(cps)
SEASONAL VARIATION IN THICKENING (cps)
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
5
VISCOSITY BEHAVIOUR OF LATEXEFFECTS OF VISCOSITY AND THICKENNING ON
HIGH MODULUS COLD PV LATEX
MONTH Oct 11 Nov 11 Dec 11 Jan 12 Feb 12 Mar 12 Apr 12 May 12 June 12 July 12 Aug 12
LOT NO. Lot 1 Lot 2 Lot 3 Lot 4 Lot 5 Lot 6 Lot 7 Lot 8 Lot 9 Lot 10 Lot 11BROOKFIELD(cps) 79.00 86.50 89.50 95.00 103.50 90.00 82.00 79.50 74.00 70.50 80.00
ZOV'5 (cps) 102.50 105.50 121.99 98.99 111.99 95.00 95.14 100.00 88.49 78.50 80.50
ZOV'60 (cps) 102.50 102.50 114.99 99.99 108.00 95.49 92.01 103.00 85.02 76.49 80.50
24 HRS (cps) 110.50 140.50 134.00 121.50 117.00 103.50 86.50 268.50 94.50 87.00 91.50
14th DAY (cps) 86.50 117.00 101.00 114.00 118.00 115.00 76.00 179.00 64.00 77.00 80.00
30th DAY (cps) 84.50 97.50 83.00 117.00 102.50 92.50 71.00 164.50 82.50 69.00 73.50
VISCOSITY BEHAVIOUR OF LATEX
Property 1 (original) 2 3 4
Brookfield Viscosity (cps) 83.00 103.00 106.00 122.00
ZOV5 % 2.41 69.90 57.55 55.00
ZOV60 % 112.05 70.87 60.38 52.05
Final Brookfield Viscosity 176.00 176.00 170.00 185.50
Ford Cup#3 sec 27.04 33.56 33.48 33.76
Thickening Effect of Latex of Increasing Viscosity
01‐11‐2012
6
SEASONAL VARIATION OF VISCOSITY IN
GUATEMALA
VISCOSITY BEHAVIOUR OF LATEX
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
7
VISCOSITY BEHAVIOUR OF LATEXMonth Variation of Apparent Viscosity (Brookfield)
40
50
60
70
80
90
100
110
01/06/11 01/08/11 01/10/11 01/12/11 31/01/12 01/04/12 01/06/12 01/08/12
Aparent viscosity, cP
(25 °C, TSC 60%, sp2, 60 rpm)
Apparent viscosityCentrifuged latex
(Average by latex type, weekly results), cP
HA LA TMTD Free
VISCOSITY BEHAVIOUR OF LATEXEffect of Dilution on Apparent Viscosity (PICA Latex)
01‐11‐2012
8
Viscosity and Thickening plays major role in product
Formation
Shaping and
Consolidation
VISCOSITY BEHAVIOUR OF LATEX
Dip Pick up at Different Viscosities
VISCOSITY BEHAVIOUR OF LATEX
83.50 93.00 103.00 113.50 123.00 133.00 143.00 173.00
Viscosity 0.48 0.48 0.49 0.49 0.49 0.49 0.50 0.50
0.47
0.48
0.48
0.49
0.49
0.50
0.50
0.51
Thickness
Thickness vs Viscosity (Straight Dip)
01‐11‐2012
9
VISCOSITY BEHAVIOUR OF LATEX
83.50 93.00 103.00 113.50 123.00 133.00 143.00 173.00
Viscosity 0.48 0.48 0.49 0.49 0.49 0.49 0.50 0.50
0.47
0.48
0.48
0.49
0.49
0.50
0.50
0.51
Thickness
Thickness vs Viscosity (Coagulant Dip)
PRODUCT THICKNESS AND VISCOSITY
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
10
CONDOM‐ 0.05‐0.07 mm
VISCOSITY BEHAVIOUR OF LATEX
MALE EXTERNAL CATHETER‐0.15‐0.16 mm
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
11
GLOVE SURGICAL‐ 0.16‐0.18 mm
VISCOSITY BEHAVIOUR OF LATEX
BALLOONS‐0.25‐0.30
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
12
BLADDERS‐0.85‐0.90 mm
VISCOSITY BEHAVIOUR OF LATEX
GLOVE HOUSEHOLD‐0.93‐1.00 mm
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
13
GLOVE ELECTRICIAN‐ 1.30‐1.60 mm
VISCOSITY BEHAVIOUR OF LATEX
FOLEY CATHETER‐ 2.30‐2.50mm
VISCOSITY BEHAVIOUR OF LATEX
01‐11‐2012
14
VISCOSITY BEHAVIOUR OF LATEXCONCLUSION
Seasonal Variation of Viscosity Clonal Variation of Viscosity Locationwise Variation of Viscosity Normal Thickening Thickening due to inefficient handling of field latex Thickening Brookfield vs Fordcup Thickening percentage vs units Use of stabilisers to reduce thickening Pick up vs Viscosity Use of artificial thickeners Follow good manufacturing practices
g{tÇ~ lÉâ