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Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17, 2015 Don Lee, Ph.D., P.E. Senior Wastewater Process Engineer Project Manager AECOM, Greenville SC Tom Leland P.E. Ovivo USA, Salt Lake City, UT Steven A. Yeats, P.E. Jones Edmunds & Associates, Gainesville FL Ben Koopman, Ph.D. University of Florida, Gainesville FL

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Page 1: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Virtual E-Curve Method

Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method

November 17, 2015

Don Lee, Ph.D., P.E. Senior Wastewater Process Engineer

Project Manager

AECOM, Greenville SC

Tom Leland P.E. Ovivo USA, Salt Lake City, UT

Steven A. Yeats, P.E. Jones Edmunds & Associates, Gainesville FL

Ben Koopman, Ph.D. University of Florida, Gainesville FL

Page 2: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

OUTLINEIntroductionVirtual E-Curve MethodApplication to Full-Scale Tracer StudySummary and Conclusions

Page 3: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

OUTLINEIntroductionVirtual E-Curve MethodApplication to Full-Scale Tracer StudySummary and Conclusions

Page 4: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method Page 4

Introduction: Mixing Performance Evaluation Completely Stirred Tank Reactor (CSTR) Conditions

Wastewater-mixed liquor contact

Mixed liquor suspension

Dead zone and short-circuiting minimization

Assumption for most BNR modeling (ASMs and simulation programs)

Ease of Reactor Characterization

Hydraulic Residence Time Distribution (HRT) Analysis with Tracer Study

Page 5: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 5

t

C

t

Q QIdeal CSTRwith slug load tracer input

Two Ideal CSTRs in series with recirculation flow

Q Q + QR Q

QR

HRT Analysis with influent interferences

t

C t ??

Page 6: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 6

Live Oak WWTF Carrousel® denitIR® System, Live Oak, FL

Anoxic Basin (0.34 MG)

MixerInfluent (Q)

RAS (QR=Q)

Aeration Basin (0.834 MG)

denitIR® Gate

Aerators

Mixed Liquor to Clarifier (QR+Q=2Q)

Reclaimed WaterIR flow w/o influent

AnoxicBasin

AerationBasin Clarifier

MLE Process

RAS

INF EFF

WAS

IR

Internal Recirculation (QIR = 3Q)Combined Influent 5Q

Page 7: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

OUTLINEIntroductionVirtual E-Curve MethodApplication to Full-Scale Tracer StudySummary and Conclusions

Page 8: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 8

Virtual E-Curve Method (adapted from “Virtual Batch Curve” of Lee et al., 2008)

1221,1 C

VQC

VQ

dtdC

dtdC

ttCC

tC 21,1

12

1,12,121,1

1,221,121,1 CVQ

tC

tC Virtual

tt

CCC Virtual

V

21,1

1,12,1

)(/)(/ 2,22,12,132,132,1 CVQCCVQ

tC

tC

VVirtual

tt

CCC Virtual

VV

32,1

2,13,1

Q

Q

V1 V2 C2C1t

C t ??

t

C

t

Re-integrate a virtual C-curve using adjusted rates of changes as if there were NO influent interferences.

t

Page 9: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 9

Virtual E-Curve Method: applied to theoretical reactor behaviors simulated with programming

0

0.2

0.4

0.6

0.8

1

0 1 2 3 4

C

Time (hours)

Tracer concentration in an influenced CSTR

Tracer concentration in the influent

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 2 4 6 8 10

E

Time (hours)

E Curve of non-influenced CSTR

E Curve of influenced CSTR from VirtualE-Curve Method

Page 10: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 10

Sensitivity analyses: Initial (theoretical) vs actual volumeNumerical methodsIntegration step-sizeSampling intervals

Verification of Virtual E-Curve Method

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 2 4 6 8 10

E

Time (hours)

E Curve of non-influenced CSTR

E Curve of influenced CSTR from VirtualE-Curve Methodt

C t ??

Q Q + QR Q

Tested various types of influent interferences with additional simulations:

Recycle flowsContinuous or Sudden influent

concentration changesVarying influent flowrate

Page 11: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

OUTLINEIntroductionVirtual E-Curve MethodApplication to Full-Scale Tracer StudySummary and Conclusions

Page 12: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 12

Full Scale Tracer Study

INF Sampling

EFF Sampling

Slug Load Tracer Input

Anoxic Basin (0.34 MG)

Mixer

Aeration Basin (0.834 MG)

Aerators

INF

EFF

Page 13: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 13

Sampling and Onsite Measurement

Page 14: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 14

EFF

INF

Aerators

Anoxic Basin (0.34 MG) with a Mixer

Aeration Basin (0.834 MG)

Full Scale Test Results

t

C t ??

Q Q Q

Slug Load Tracer Input

Page 15: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 15

Full Scale Test Results

0

50

100

150

200

250

300

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Time (hours)

Rho

dam

ine

WT

(ppb

)

Anoxic Basin Influent (test result)Anoxic Basin Effluent (test result)

Anoxic Basin Influent (theoretical)Anoxic Basin Effluent (theoretical)

Page 16: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 16

Application of Virtual E-Curve Method to Test Results

0

0.5

1

1.5

2

2.5

3

3.5

4

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Time (hours)

E

E Curve from Ideal CSTR

E Curve from Virtual E-Curve Method

44 min average (115% theoretical HRT)

2.5 CSTRs in series – NOT an ideal CSTR

Page 17: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 17

Virtual E-Curve Method Error Estimations with Uniform Tanks-in-Series Modeling

0

10

20

30

40

50

60

0 5 10 15 20 25Number of Ideal CSTR in Series

% E

rror

of V

irtua

l E-C

urve

Met

hod

250% Anoxic Volume100% Anoxic Volume80% Anoxic Volume30% Anoxic Volume

Page 18: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 18

Virtual E-Curve MethodError Adjustment with Non-Uniform Tanks-in-Series Modeling

Center CSTR (50%)Inlet PFR tanks in series(25%)

Outlet PFR – tanks in series (25%)

Inlet Slowly Mixed Zone (12.5-25%)

Outlet Slowly Mixed Zone (12.5-25%)

CenterRapidly Mixed Zone (50-75%)

Tracer Injection Location

Page 19: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 19

Virtual E-Curve MethodError Adjustment with Non-Uniform Tanks-in-Series Modeling

91% theoretical HRT (reactor volume utilization)

0

0.5

1

1.5

2

2.5

3

3.5

4

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Time (hours)

E

E Curve from Ideal CSTR

E Curve from Virtual E-Curve Method

E Curve from Non-Uniform Tanks-in-Series Modeling Percent Error = 23%

Page 20: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

OUTLINEIntroductionVirtual E-Curve MethodApplication to Full-Scale Tracer StudySummary and Conclusions

Page 21: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Lee et al., Virtual E-Curve Method 21

Summary and Conclusions

Virtual E-Curve method allows hydraulic residence time distribution analysis of ideal CSTRs with influent interferences.

Integration methodologies, step-sizes and sampling intervals affect the accuracy of Virtual E-Curve method.

Errors associated with non-ideal reactor behaviors could be adjusted using advanced reactor modeling.

Page 22: Virtual E-Curve Method Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis – Virtual E-Curve Method November 17,

Virtual E-Curve Method

Questions?

Don Lee, Ph.D., P.E.Senior Wastewater Process Engineer/Project Manager

AECOM, Greenville SC [email protected]