vibro king screen - bienvenido a madisa recommends that the media be installed at the factory...

2
VIBRO-KING TL INCLINE SCREEN 07 VIBRATION DAMPENERS: Spring pedestals incorporate vibration dampeners in spring loaded, no maintenance design. EXTRA DECK SPACING: Extra clearance improves access for media changes reducing maintenance downtime. RUBBER CURTAIN: Rubber curtains hang from the back plate sealing in dust and allowing easy access to screen media. FEED BOX: with A-R liners, absorbs impact and distributes feed, improving efficiency and reducing maintenance. NO-WELD SIDE PLATES: Telsmith's "no weld" policy on screen side plates eliminates the possibility of stress concentrations in heat affected zones. Huck bolts finish the screen assembly. SINGLE & DUAL SHAFT MODELS: Dual shaft arrangements are available with 130mm and 160mm bearings providing versatility in load bearing capacity and bearing life. STANDARD 3/8" THICK SIDE PLATES: All Vibro-King TL screens utilize a 3/8" side plate, even the 5' x 14'. Optional 1/2" side plates are available on most 20' and 24' models. 08 Vibro-King TL screens are the latest in a long history of Telsmith vibrating screen excellence. Incorporating new technologies and packed with features, TL screens are the most reliable, low maintenance inclined screens in the mining and aggregates industries today. With the TL screen, Telsmith takes a new approach to screen design and application. Recognizing that modern screen media takes many forms and is critical to achieving optimum performance, Telsmith builds each screen around the media selected for the application. Each deck may be custom selected for a different media type. The screen selection process begins with identifying the media for each deck. Telsmith has designed deck frames specifically for performance and endurance with each media type (side tension wire cloth, urethane or rubber, modular urethane or rubber panels, punch plate or steel backed rubber). Once the media type, openings and deck frames are defined, side plate thickness is determined (3/8" is standard while 1/2" thick is used for larger screens with high load - heavy duty applications). With an approximate live weight and load requirement determined, Telsmith selects the vibrator mechanism based on delivering outstanding bearing life while achieving the proper speed, stroke and "G" force for the application. Again, Telsmith has taken a modular approach with 110mm, 130mm and 160mm bearing vibrator mechanisms available in single and dual shaft assemblies, allowing outstanding flexibility and range. The new Vibro-King TL approach to screen design matches the vibrating screen and screen media as never before, creating outstanding performance and longevity. From heavy duty scalping of coarse stone to fine sizing of finished products, wet or dry processing, the Vibro-King TL is feature packed and built to deliver low cost performance as never before. ADVANCED TECHNOLOGY: Telsmith R&D has created the TL Never-Wear TM sealing system. Using centrifugal force to cast oil away from the shaft casing eliminates the need for a contact lip seal. This eliminates the downtime and expense of repairing worn seals or shaft grooves. An inexpensive, snap-in, urethane labyrinth seal keeps dust out. LOW MAINTENANCE: All TL shaft assemblies use wide series bearings for extended service life. In addition, the large shaft casing allows increased oil volumes reducing maintenance frequency. Oil level sight gauges are located outside of the guard protected area. Built into the sight gauge are oil drain, oil fill and grease zerk fittings for quick maintenance, including oil changes, without removing the guard. Wide series bearings provide longer life "Never-wear" non-contact sealing system Inexpensive snap-in labyrinth seal TL BODY CONSTRUCTION: VIBRO-KING TL INCLINE SCREEN VIBRATING EQUIPMENT V IBRO -K ING TL S CREENS TL VIBRATOR MECHANISM: Incorporates wide series bearings, Never-Wear TM sealing system, large oil volumes and oil level sight gauges for reduced operating costs. TL SHAFT ASSEMBLY: Large oil volume with oversized shaft casing Oil flinger supports shaft during assembly

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VIBRO-KING TL INCLINE SCREEN

07

VIB

RA

TIO

N

DA

MP

EN

ER

S:

Sp

rin

g

pedesta

ls incorp

ora

te v

ibra

tion d

am

peners

in s

pring loaded,

no m

ain

tenance d

esig

n.

EX

TR

A D

EC

K S

PA

CIN

G:

Extr

a c

leara

nce im

pro

ves

access f

or

media

changes

reducin

g m

ain

tenance

dow

ntim

e.

RU

BB

ER

C

UR

TA

IN:

Rubber

curt

ain

s h

ang f

rom

the back

pla

te sealin

g in

du

st

an

d

allow

ing

e

asy

access t

o s

cre

en m

edia

.

FE

ED

B

OX

: w

ith

A-R

lin

ers

,

absorb

s i

mpact

and d

istr

ibute

s

feed,

impro

vin

g eff

icie

ncy and

reducin

g m

ain

tenance.

NO

-WE

LD

S

IDE

P

LA

TE

S:

Tels

mit

h's

"no

weld

" polic

y

on

scre

en

sid

e

pla

tes

elim

inate

s

the

p

ossib

ilit

y

of

str

ess

co

nce

ntr

ati

on

s

in

he

at

aff

ecte

d

zon

es.

Huck

bolts f

inis

h t

he s

cre

en a

ssem

bly

.

SIN

GLE

& D

UA

L S

HA

FT M

OD

ELS

: D

ual s

haft

arr

angem

ents

are

availa

ble

with

130m

m and 160m

m bearings pro

vid

ing

vers

atilit

y

in

load

bearing

capacit

y

and

bearing life.

STA

ND

AR

D 3

/8" TH

ICK

SID

E P

LA

TE

S:

All

Vib

ro-K

ing T

L s

cre

ens u

tiliz

e a

3/8

" sid

e

pla

te,

even t

he 5

' x 1

4'. O

ptional

1/2

" sid

e

pla

tes are

availa

ble

on m

ost

20'

and 24'

models

.

08

Vib

ro-K

ing T

Le scre

ens are

th

e la

test

in a lo

ng

his

tory

o

f Te

lsm

ith

vib

rati

ng

scre

en

exc

elle

nce

.

Incorp

ora

ting new

te

chnolo

gie

s and pack

ed w

ith

featu

res,

TL

scre

ens

are

th

e

most

relia

ble

, lo

w

main

tenance

inclin

ed

scre

ens

in

the

min

ing

and

aggre

gate

s industr

ies t

oday

.

With t

he T

L s

cre

en, Te

lsm

ith t

ake

s a

new

appro

ach

to s

cre

en d

esig

n a

nd a

pplic

ation.

Recogniz

ing t

hat

modern

scre

en

media

ta

kes

many

form

s

and

is

critical to

ach

ievin

g o

ptim

um

perf

orm

ance, T

els

mith

build

s e

ach

scre

en a

round t

he m

edia

sele

cte

d f

or

the a

pplic

ation.

Each

deck

may

be c

usto

m s

ele

cte

d

for

a d

iffe

rent

media

type.

The s

cre

en s

ele

ction p

rocess b

egin

s w

ith id

entify

ing

the m

edia

for

each

deck

. Tels

mith h

as d

esig

ned d

eck

fram

es s

pecific

ally

for

perf

orm

ance a

nd e

ndura

nce

with

each

m

edia

ty

pe

(sid

e

tensio

n

wire

clo

th,

ure

thane

or

rubber,

modula

r ure

thane

or

rubber

panels

, punch

pla

te o

r ste

el back

ed r

ubber)

.

Once t

he m

edia

type,

openin

gs a

nd d

eck

fra

mes

are

defined,

sid

e p

late

thic

kness is d

ete

rmin

ed (

3/8

"

is s

tandard

while

1/2

" th

ick is u

sed f

or

larg

er

scre

ens

with h

igh load -

heav

y d

uty

applic

ations).

With a

n a

ppro

xim

ate

live

weig

ht and lo

ad requirem

ent

dete

rmin

ed, T

els

mith s

ele

cts

the v

ibra

tor

mech

anis

m

based on deliv

ering outs

tandin

g bearing lif

e w

hile

ach

ievin

g t

he p

roper

speed,

str

oke

and "

G"

forc

e f

or

the a

pplic

ation.

Again

, Te

lsm

ith h

as t

ake

n a

modula

r

appro

ach

with 1

10m

m,

130m

m a

nd 1

60m

m b

earing

vib

rato

r m

ech

anis

ms

availa

ble

in

sin

gle

and

dual

shaft

assem

blie

s,

allo

win

g o

uts

tandin

g f

lexib

ility

and

range.

The n

ew

Vib

ro-K

ing T

Le a

ppro

ach

to s

cre

en d

esig

n

matc

hes t

he v

ibra

ting s

cre

en a

nd s

cre

en m

edia

as

neve

r b

efo

re,

cre

ati

ng

o

uts

tan

din

g

pe

rfo

rman

ce

and l

ongevit

y. F

rom

heav

y d

uty

scalp

ing o

f coars

e

sto

ne

to

fine

siz

ing

of

finis

hed

pro

ducts

, w

et

or

dry

pro

cessin

g,

the V

ibro

-Kin

g T

L i

s f

eatu

re p

ack

ed

and b

uilt

to d

eliv

er

low

cost

perf

orm

ance a

s n

eve

r

befo

re.

AD

VA

NC

ED

TE

CH

NO

LO

GY:

Tels

mith R

&D

has c

reate

d t

he T

L N

eve

r-W

earT

M

sealin

g s

yste

m.

Usin

g c

entr

ifugal

forc

e t

o c

ast

oil

away

fro

m t

he s

haft

casin

g e

limin

ate

s t

he n

eed f

or

a c

onta

ct

lip s

eal.

This

elim

inate

s t

he d

ow

ntim

e a

nd e

xpense o

f re

pairin

g w

orn

seals

or

shaft

gro

ove

s.

An inexpensiv

e,

snap-in,

ure

thane labyrinth

seal ke

eps d

ust

out.

LO

W M

AIN

TE

NA

NC

E:

All

TL shaft

assem

blie

s use w

ide series bearings fo

r exte

nded serv

ice lif

e.

In

additio

n,

the larg

e s

haft

casin

g a

llow

s incre

ased o

il vo

lum

es r

educin

g m

ain

tenance

frequency.

Oil

leve

l sig

ht

gauges

are

lo

cate

d

outs

ide o

f th

e g

uard

pro

tecte

d a

rea.

Built

in

to

the

sig

ht

gauge

are

oil

dra

in,

oil

fill

and g

rease z

erk

fittings

for

qu

ick

main

ten

an

ce

, in

clu

din

g

oil

changes,

without

rem

ovin

g

the

guard

.

Wid

e s

eries b

earings

pro

vid

e longer

life

"Neve

r-w

ear"

non-c

onta

ct

sealin

g s

yste

m

Inexpensiv

e

snap-in labyrinth

seal

TL B

OD

Y C

ON

STR

UC

TIO

N:

VIBRO-KING TL INCLINE SCREEN

VI

BR

AT

IN

G

EQ

UI

PM

EN

T

VIB

RO

-K

ING

TL

e

SC

RE

EN

S

TL V

IBR

ATO

R M

EC

HA

NIS

M:

Inco

rpo

rate

s

wid

e

se

rie

s

be

ari

ng

s,

Neve

r-W

earT

M

se

alin

g

syste

m,

larg

e

oil

volu

mes

and

oil

level sig

ht

gauges f

or

reduced

opera

ting c

osts

.

TL S

HAFT A

SS

EM

BLY:

Larg

e o

il volu

me w

ith

overs

ized s

haft

casin

g

Oil

flin

ger

support

s s

haft

during a

ssem

bly

Scre

en

Siz

e(W

idth

× L

en

gth

Ft.

)

Sid

e P

late

Sty

le

Vib

rato

r A

ssem

bly

Mo

del (B

eari

ng

Siz

e)

TL22

(110 m

m)

TL26

(130 m

m)

TL32

(160 m

m)

Du

al T

L26

(130

mm

)

Du

al T

L32

(160

mm

)

5 x

14

3/8

"x

x

5 x

16

3/8

"x

x

6 x

16

3/8

"x

xx

6 x

20

3/8

" o

r 1/2

"x

xx

x

7 x

20

3/8

" o

r 1/2

"x

xx

8 x

20

3/8

" o

r 1/2

"x

xx

8 x

24

3/8

" o

r 1/2

"x

xx

Scre

en

Siz

e(W

idth

× L

en

gth

Ft.

)

Sid

e P

late

Sty

le

Vib

rato

r A

ssem

bly

Mo

del (B

eari

ng

Siz

e)

TL22

(110

mm

)

TL26

(130 m

m)

TL32

(160 m

m)

Du

al T

L26

(130

mm

)

Du

al T

L32

(160 m

m)

6 x

16

3/8

"x

x

6 x

20

3/8

"x

xx

VIB

RO

-KIN

G T

Le

4 D

EC

K M

OD

ELS

AD

DIT

ION

AL O

PTIO

NS

:

VIBRO-KING TL INCLINE SCREEN

VIB

RO

-KIN

G T

Le

1, 2 &

3 D

EC

K M

OD

ELS

09

10

Vib

ro-K

ing T

L s

cre

ens a

re a

vaila

ble

in a

range o

f siz

es f

rom

5'

x 1

4'

sin

gle

deck

up t

o 8

' x 2

4'

trip

le d

eck

.

Quad d

eck

scre

ens a

re a

vaila

ble

in 6

' x 1

6'

and 6

' x 2

0'

models

.

VIBRO-KING TL INCLINE SCREEN

Desig

ned f

or

wire c

loth

(up t

o 1

/2"

dia

. w

ire)

or

sid

e t

ensio

n

ure

thane

or

rubber

panels

. Fabricate

d

with

heavy

tubin

g

weld

ed i

nto

form

ed c

hannel

sid

es c

reating a

rig

id d

eck

that

resis

ts t

ors

ional

deflection.

6"

dis

charg

e l

ips i

ncorp

ora

te 3

/8"

thic

k A

R40

0 lin

er.

TL D

EC

K F

RAM

E D

ES

IGN

S:

VI

BR

AT

IN

G

EQ

UI

PM

EN

T

SID

E TEN

SIO

N D

EC

K:

MO

DU

LA

R U

RETH

AN

E D

EC

K:

A f

lat

deck

desig

ned f

or

mounting u

reth

ane p

anels

of

alm

ost

any s

tyle

. Fabricate

d w

ith h

eavy t

ubin

g w

eld

ed i

nto

form

ed

chan

ne

l sid

es

cre

ate

s

a

rig

id

de

ck

that

resis

ts

tors

ion

al

deflection.

Tels

mith

will

fa

cto

ry

insta

ll custo

mer

supplie

d

girders

or

rails

at

no c

harg

e.

Tels

mith r

ecom

mends t

hat

the

media

be insta

lled a

t th

e f

acto

ry (

nom

inal ch

arg

e)

to a

llow

for

resonant

frequency t

esting w

ith t

he m

edia

insta

lled. D

isch

arg

e

lip a

nd s

ide l

iners

are

sold

separa

tely

and t

ypic

ally

supplie

d

with t

he m

edia

.

7'

& 8

' w

ide

scre

en

s u

tiliz

e d

ou

ble

cro

wn

ho

ok u

p /

ho

ok d

ow

n d

esig

n

HEA

VY

D

UTY

J-B

EA

M D

EC

K:

A

heavy

duty

flat

deck

desig

ned

for

mounting

bolt-d

ow

n

punch

pla

te o

r ste

el

back

ed r

ubber

media

. The d

esig

n u

tiliz

es

a uniq

ue J-B

eam

concept

that

allo

ws sto

ne to

fa

ll w

ithout

wearing on th

e str

uctu

ral

mem

bers

. Te

lsm

ith re

com

mends

that

the m

edia

be insta

lled a

t th

e f

acto

ry (

nom

inal ch

arg

e)

to

allo

w f

or

resonant

frequency t

esting w

ith t

he m

edia

insta

lled.

Dis

charg

e l

ip a

nd s

ide l

iners

are

bolt i

n 3

/8"

thic

k A

R40

0 o

r

ste

el back

ed r

ubber.

The J

-Beam

concept

allo

ws f

or

deep a

nd s

trong d

eck

fra

me

constr

uction w

ith m

inim

al

exposure

of

the str

uctu

ral

cro

ss

mem

ber

to a

bra

siv

e w

ear.

Wash scre

en spra

y pip

e assem

bly

bolts directly to

the s

pring p

edesta

l. T

he o

ption i

nclu

des s

pra

y p

ipes,

deflecto

rs,

support

fra

me a

nd m

ounting h

ard

ware

.

Qu

ickLo

ke

ten

sio

nin

g

we

dg

es

are

id

eal

for

sid

e

tensio

n m

edia

of

all

kin

ds. The d

ouble

wedge d

esig

n

hold

s f

irm

ly d

uring o

pera

tion a

nd a

llow

s q

uic

k m

edia

changes.