vibration and temperature sensors, transmitters,monitors, cables, wiring, mounting accessories, bnc...
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Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Wiring, Mounting Accessories, BNC Switch Box’s, Enclosures,
Junction Box’s, Tachometers, Custom Panels and more...
from
CMCP (Condition Monitoring Custom Products) www.stiweb.com
“Leaders in Vibration Monitoring & Machine Protection Systems"
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Loop Powered Vibration Transmitter Transmitters & Monitors (Vibration, Enveloping, Temperature, Position, Speed, Process) Custom Monitoring Solutions Accelerometers Accelerometer & Eddy Probe Accessories LVDT’s Cables (Bulk & Custom) Shaker Table Enclosures BNC Switch Boxes Rotor Kits Mechanical / Electrical Runout Kit Panel Design / Fabrication Integration Services (Wonderware™)
“Leaders in Vibration Monitoring & Machine Protection Systems”
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Vibration Monitoring using PLC
MICRO PLC
HMI SoftwareCMCP Philosophy:• Modular• Distributive• Use Existing Networks where possible
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Deer Park, TX USA
They experienced a significant fire on a crude pump operating in parallel/series service.
The pump failure was caused by operating at off-design conditions.
Project required that vibration amplitude data MUST go to the DCS.
DCS Displays set up where Operator sees vibration data WITH other operating parameters (vibration, temperature, amps, flow, etc)
CMCP787A Accels with CMCP-Accel Housing and CMCP602H cables interfaced to CMCP530 Velocity Transmitters in local CMCP500-SS Enclosures.
Sold to Operations as “Complete installed cost same as otherelectronic transmitters (pressure, temperature, level, flow) that were already being utilized.” Less than $1,000. Per channel.
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Vibration Monitoring using PLC
Why use a PLC?
PLC’s are extremely reliable I&C Personnel understand PLC programming for displays / set points Vibration levels displayed clearly in Control room Operators able to compare to other operating parameters Operators able to make intelligent machine decisions Installed Cost is same as any other transmitter currently in service (pressure, temperature, flow, level, etc) Less than $1,000 per channel
CMCP (Condition Monitoring Custom Products) www.stiweb.com
PLC Interfaces
4-20 mA most common Low voltage & relatively immune to noise and ground loops Handled same way as 4-20 mA signals from other sensors Drop across 250 resister to accept 1-5 Vdc As number of points to be monitored increases – so does the wiring cost
Monitoring system wiring cost can be reduced by interfacing to a plant network.
Vibration Monitoring using PLC
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Distributed I/O Modules
Interface CMCP Monitor/Transmitters
Install local to machine
Dramatically reduce field wiring and overall installation costs
Available in any protocol for Interface with Customers PLC/DCS
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features Include:
Small Size DIN Rail Mount 8 - 16 Channels Direct Field Wiring to CMCP 500, 500A or 420VT TCP/IP, Modbus, DirectNet, etc. Remote I/O over Long Distances (3 Kilometers using standard RS485) Isolated Communications ensure high reliability
A/D Converters
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP : Authorized Wonderware® System Integrator
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features:
Solid State Loop Powered Integral Sensor 4-20 mA Output Dynamic Signal Output No External Housing Required No Special Extension Cable – (Use Standard Signal Wiring) Optional Bright LED Display w/ BNC Optional BNC Adaptor Only
CMCP420VTLED Display
BNC Adaptor
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP420AD A/D Converter with MODBUS RTU or Ethernet Protocols
Features:
8 or 16 Channels 16 Bit A/D Universal Power Supply (100-250 Vac, 50 or 60 Hz) Provides Loop Power to Transmitters RS485 MODBUS RTU or Ethernet Protocols Dynamic Signal Output with Channel Selector Switch Interface to PLC or DCS
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP420AD-M08
MODBUS
FAN Vibration Monitoring Using Loop Powered Transmitters
CMCP420VT Vibration Sensors2 wire loop powered, measuring Velocity.
Plant DCS or PLC or PC
CMCP (Condition Monitoring Custom Products) www.stiweb.com
LOW COST ON-LINE MONITORING
Turbines - Motors - Compressors - Pumps - Fans - Recips - Cooling Towers - Fin Fans Air Handlers - Blowers - Chillers - and more… even Street Cleaners.
The CMCP 500 Series Transmitter / Alarm Module is available in the following configurations:
Vibration (Acceleration, Accel. Env., Velocity, Displacement) Position (Eddy Probe or LVDT) Temperature (RTD, TC, Solid State) Process variable (Voltage, Current)
CMCP 500 Series Transmitter / Alarm Module
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Low Cost
Small Size
DIN Rail Mount
4-20mA Output
Transducer OK
Buffered Transducer Output
Features
CMCP500 Series Transmitter
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset
CMCP500A Series Single Channel Monitor
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features: Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Filter Ranges Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset
CMSS590 Acceleration Enveloping Transmitter/ Monitor
CMCP (Condition Monitoring Custom Products) www.stiweb.com
LOW COST CONDITION MONITORING PACKAGES
Custom Integration / Packaging
Standard Systems Custom Designs and Layout Displays (yes or no) Displays (common or individual) Power Supply (yes or no) Power Distribution Intermediate Terminal Strips IS Barriers Modbus Interface TCPIP Interface Wireless Web enabled
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
Low Cost 1-? Channels Digital Display Option Optional Enclosures 4-20mA Outputs Alert & Danger Alarms Trip Multiply Transducer Fault Detection API 670 Compliant
CMCP500 Low Cost Monitor System
CMCP (Condition Monitoring Custom Products) www.stiweb.com
*Most Common System* - 4 Channel MonitorIdeal for Motor/Fan and Motor/Pump Sets(4) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Fiberglass, NEMA 4X Enclosure
(12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure.
(7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate TerminalsFiberglass, NEMA 4X Enclosure.
Sample CMCP500 Series Projects
CMCP (Condition Monitoring Custom Products) www.stiweb.com
(12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X.
(4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.
Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system.
(14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Turbine Supervisory Instrumentation
WonderwareTM Software and Industrial PC
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Turbine Supervisory Measurement Parameters:
• Shaft Relative Vibration
• Absolute Vibration
• Axial Thrust Position
• Eccentricity
• Speed, Zero Speed, Rate of Acceleration
• Phase
• Case Expansion
• Differential Expansion
• Valve Position
• Air Gap
• Bearing Temperature
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Turbine Supervisory Measurement Parameters:
x
xHP IP LP GEN EXC
CE VPKØ
TP2
ECC X,Y X,Y X,Y X,Y X,Y X,Y X,YDE
TP1
x
x
Legend:
CE: Case ExpansionKØ: Phase Reference & SpeedTP1: Thrust Position OneTP2: Thrust Position TwoECC: EccentricityX: Radial Vibration, HorizontalY: Radial Vibration, VerticalVP: Valve PositionDE: Differential Expansion
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Keys to Successful TSIKeys to Successful TSI
• Get CMCP directly involved EARLY(We have done dozens of these systems and have are generally 40-50% lower in price than Bently Nevada)
• Get Operations involved in the decision
• Sell as a Control System vs. Protection System(We do not know of any power customers who are wired to shutdown or use the relays in any fashion except to notify the operators.)
• Locally mounted transmitters, A/D Converters and utilizationof the customers network will guarantee you a low bid.(Your competition will bid a rack mount system in the control roomwith wiring pulled back to that location – very cost prohibited)
• Interface to DCS (If customer does not have available IO or would prefer not to Interface directly to their system, we can offer a Wonderware Solution with an Industrial PC)
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Sample CMCP500 TSI Monitoring System
Control Room Mounted
Machine Mimic, Display & BNC PanelDesigned to fit the hole left by old Bently Nevada Monitoring System
Transmitter, Power Supply and Intermediate Terminal Panel toBe mounted on the inside wallOf Control panel.
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Custom OEM Monitoring Solutions
WonderwareTM Software and Industrial Touch-screen PCA/D Converters with MODBUS protocol
Developed for SATCON, a divisionOf MAGMOTOR
Flywheel Monitoring System
• Vibration• Position• Speed• Temperature
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP5000 Condition Monitoring System
Features: • CMCP500 Series Transmitters • World’s Most Popular HMI • Machine Mimics • Historical and Real Time Trending • Current and Historical Alarm Lists • Standard MODBUS A to D Converter • Other Protocols Optional • Desktop or Rack-Mount Touch-Screen PC• Overall, Rate of Change, and SPC Alarms • Makes Use of Existing or Dedicated Networks
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP Goes Wireless!
Features Include:
Class I, Div II, Grp’s A,B,C,D Superior noise immunity - advanced frequency hopping spread spectrum technology Worldwide Unlicensed 2.4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232 DNP 32 Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Configurable to Master/Repeater/Remote with Windows setup / diagnostics software
CMCP-OS2400Industrial Radios
Ethernet Model
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP Goes Wireless!
• CMCP-OS2400 MODBUS RTU RF Receiver• CMCP515-130 Power Supply
• CMCP530 Vibration Velocity Transmitters• CMCP-RM-16AI A/D Converter (MODBUS RTU)• CMCP-OS2400 MODBUS RTU RF Transmitter• CMCP515-600 Power Supply
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP Goes Wireless!
Radio 2
Radio 1
Radio 3
Radio 4
MasterRadio
HMI Software LAN Server
CMCP (Condition Monitoring Custom Products) www.stiweb.com
The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.
CMCP5304 General Machinery Monitor
CMCP5304SS NEMA 4X Stainless Steel Housing CMCP5308SS NEMA 4X Stainless Steel Housing CMCP5300KEY Wing Knob Latch w/Key CMCP5300FOOT Foot Mounting Kit CMCP1100-05 Low Cost Accelerometer w/Integral Cable
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP5301 and CMCP5302 1 and 2 Channel General Machinery Monitors
Features Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset
Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Solid State Reliability Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout
CMCP1000 Dual Limit, Single Channel Vibration Monitor
Applications include Reciprocating Compressor Frame Vibration,Fin Fans and Cooling Towers. Replacement for any mechanical vibration switch.
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE
CMCP TACH3-XPExplosion Proof Tachometer
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMSS6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets)
CMCP811Balance WeightStarter Kit
CMCP800 Balancing Accessories Kit
Hard Carry Case CMSS6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMSS2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMSS908-MD Magnet Optical or Laser Phase Reference Kit
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
LOW COST (Only $99.00 for 5 Meter System)
Small Size Case, 1/2” x 1.05”
Small Footprint, 1/2”
Integral Cable (5, 10 or 20 Meters)
100 mV/g Sensitivity
0.32 Hz to 10 KHz Frequency Range (± 3 dB)
Waterproof
CMCP1100 Industrial Accelerometer
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP280 API Accelerometer Housing
Kit Includes:
• Dome Cover• Mounting Base with ¾” NPT Conduit Connection• Neoprene Base Gasket• O-Ring Gasket for Cover• Mounting Bolts & Washers• ½” NPT Reducing Bushing• Meets API670 and API678 Requirements
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
LOW COST
Thermoplastic version of traditional MIL Spec. Connector
Watertight to NEMA 6P, 13, IEC IP67
22 AWG, 100% Shielded, Twisted Cable
Rated to 185° F (85° C)
Only $49.00 in 5 Meter Length
CMCP604 Series Low Cost Accelerometer Extension Cable
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
Waterproof
Traditional 2-Pin MIL Spec. Connector
20 AWG, 100% Shielded, Twisted Cable
High Temp Cable temperature rated to 392°F (200°C)
Standard Cable temperature rated to 178°F (80°C)
Armored Cable available as an option
CMCP602 Series Accelerometer Extension Cable
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP310 Series BNC Switchbox
Features
Low Cost
Terminate & Switch outputs of up to 48 sensors
Available in Fiberglass, Painted Steel or SS
Water Tight & Dust Tight
External or Internal BNC & Switch Available
Provide convenient and safe access to signals
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP1210 Spring Loaded Temp. Sensors
Features:
• Tip Sensitive RTD or Thermocouple
• For use to 260º C (500º F)
• Adjustable Spring-Loaded Holder with Fluid Seal
• Aluminum Connector Head – Optional XP Head
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Mounting Pads Motor Fin Mounts Piloted End Mill
Extension CablesBNC Junction Boxes
Accelerometer Accessories
Acrylic Bypacs Silicone Dielectric
2-Pin to BNC Adaptor A/B Switch
Intermediate TerminationBoxes
Plug Mounting Adaptor
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP801
CMCP805
Machined aluminum
Threaded and slotted to insure
position and stability
Meets API670 external mounting specifications
316 Stainless Steel
Provided with four 3/4" NPT Hubs
3/4" or ½” NPT Case Entry
Eddy Probe Accessories
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
Verify Voltage Output vs. Gap
For use with 5mm & 8mm Probes
Precision Micrometer
4140 Target
Graph Paper & Excel Spreadsheet
CMCP610 Eddy Probe Calibrator
10 20 30 40 50 60 70 80 90 100 Gap
-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02
Volts
Eddy Probe Graph
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Features
Oscilloscope
Optical Phase Reference Kit
Eddy Probe System
Power Supply
Magnetic Mounts
Custom Vice Grips
“Bucking” Amplifier
Hard Carrying Case
Optional Gauss Meter
Option Software
CMCP810 Electrical Runout Kit
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP600
1700/1400 RPM AC Motor
Quick Bearing Change
Easy to Use
Repeatable Results
Carrying Case
(2) Rolling Element Bearings
(1) “Good Bearing”
(1) “Fault Induced Bearing”
Bearing Fault Demonstrator
CMCP600 Rotor Kit
CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP601Dynamic Motion Demonstrator
Available in Short or Long Base
Measurements may be obtained to study:
Frequency Based Signals
Time Based Signals
Orbital Analysis
Shaft Runout
Shaft Bow
Identify Rotor Critical Speeds
Resonance Amplitude Factor
Phase Analysis
Balancing
Shaft Relative & Case Absolute
Rotor Dynamic Studies
CMCP601 Rotor Kits
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Over 200 integrated Custom Panels and Enclosures
Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont … and many more
Cabinet / Panel Design and
System Integration
CMCP (Condition Monitoring Custom Products) www.stiweb.com
M800A integration withBNC Output Panel, PowerDistribution, Intermediate
Terminal Strips and Ground Bars
CMCPAssembly AreaLeague City, TX
MIM Integration with Power Supplies, Constant Current Diodes, and Intermediate
Terminals
Compressor Controls, Turbine Over Speed, Governors, Vibration Systems, etc
CMCP (Condition Monitoring Custom Products) www.stiweb.com
Quality Products Since 1989
Condition Monitoring Custom Products“Leaders in Vibration Monitoring & Machine Protection"