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Presented to: By: Date: Federal Aviation Administration Federal Aviation Administration VFP Update IAMFTWG, Savannah GA Rick Whedbee, FAA Mar. 6-7, 2018

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Page 1: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Presented to:

By:

Date:

Federal Aviation Administration

Federal Aviation Administration

VFP Update

IAMFTWG, Savannah GA

Rick Whedbee, FAA

Mar. 6-7, 2018

Page 2: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Introduction

• Development of a flammability test for fuselage skins and

structural components; as well as other materials extensively used

in inaccessible areas.

• Proposed test method can accommodate variety of known

materials to include:

– Structural and skin components

– Wiring

– Sleeving

– Duct material

– Future possibilities

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Page 3: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Topics

• Sleeving, Wraps

• Wires

• Methane vs Propane

• Marlin VFP Test Drive

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Page 4: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Sleeving

• No current test method

• Various sizes

• Securing sample during tests

– Maintain the intended in-use shape throughout a

test

• Accommodate wraps and tube type

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Page 5: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Sleeving

• Alumina substrate

-low cost to performance ratio ($15USD)

-various sizes

-customizable, machinable

-18000C max

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Page 6: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Sleeving

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Alumina rod with key way notch and proposed sample holder with positioning tabs.

Page 7: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Sleeving

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Page 8: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Wiring

• 60-degree test does not accommodate

bundles

-Single wire not a good real-world representation

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Page 9: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Wiring

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• Custom Alumina Rods

• Same key way system and

sample holder as used for

sleeving

• Grooves of predetermined

diameter and spacing

• Multiple Rods to

accommodate various

wires of various diameters

Page 10: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Fuel Comparison

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Propane Methane

Page 11: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Fuel Comparison- Measured Flame Temp

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Page 12: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Fuel Comparison- CFRP Burn Lengths

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• McMaster Carr #8181K34

• 4.47” AVG Burn Length

• 6% RelStD

• McMaster Carr #8181K34

• 4.59” AVG Burn Length

• 6% RelStD

Page 13: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Fuel Comparison- Reproducibility

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RelStD: 5.96%

Page 14: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Fuel Comparison

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Propane Methane

Page 15: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

VFP 3 - Marlin VFP

FAA VFP 3

• 4757in3 internal volume

• Furnace power >706 watts

• 133.7oF (56.5

oC) internal

temp

• 156 fpm exhaust velocity

Marlin VFP

• 5687in3 internal volume

• Furnace power <700 watts

• 176.4oF (80.2

oC) internal

temp

• 158 fpm exhaust velocity

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Page 16: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Conclusion

• Additional features/mods?

• Proposed Round Robin

– FAA, Boeing, Airbus

– Anyone else?

• Validate wiring and sleeving concepts

• Data, data, more data

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Page 17: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

Coming Soon…

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Deatak VFP

Page 18: VFP Update Federal Aviation · VFP 3 - Marlin VFP FAA VFP 3 • 4757in3 internal volume • Furnace power >706 watts • 133.7oF (56.5oC) internal temp • 156 fpm exhaust velocity

Federal Aviation Administration

FAA Contact Rick Whedbee

Fire Safety Branch

Bldg 275, ANG-E212

William J. Hughes Technical Center

Atlantic City, NJ 08405

(609) 485-4610

[email protected]

Tina Emami

Fire Safety Branch

Bldg 275, ANG-E212

William J. Hughes Technical Center

Atlantic City, NJ 08405

(609) 485-4277

[email protected]

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