Vertical Embroidery Machine

Email : info@nantex in. Phone +91 124 4115676

About Us

• Nantex Machineries was founded in the year 2010 with the purpose of inventing & innovating new technology machines for textiles and automation industry. We have our own R&D team & are working on developing our own manufacturing capacity to produce new developed products.

Presentation Overviews

Details about the Project

Market Survey & Current Statistics

Technology Innovation Incorporated in this New Embroidery Machine

Outstanding Features compared to Existing Product in the market

% Utilization / man power / Automation involved in this Product

Product Life Cycle Cost Analysis

Productivity of new Schifflie compared to other products in the market

Overall Growth rate in Schifflie Embroidery against Increase in Demand

Product lifecycle Cost Analysis

Space Utilization for machine installation

Maximum possibility of endless repeat designs through this machine

About the Machine

Details about the Project

Nantex brings its first invented product in the textile industry – Vertical Embroidery Machine.

Model – VEM 1 - 48 (Double Width) Model – VEM 1- 63 (Single Width)

Model – VEM 1- 130 (Single Width)

Market Survey & Current Statistics

Global Embroidery Industry’s overview

The Global Embroidery Industry is one of the most important sectors of the economy in terms of investment, revenue, and trade and employment generation all over the world. Embroidery industry has short product life cycle, tremendous product variety, volatile and unpredictable future demand in the global market. Also by introducing advanced techniques incorporated in this new Vertical Schiffli Embroidery machine multiple value addition of the end product leads to greatest profit margin and viable payback period in new textile projects.

Overview of the Embroidery Industry and Indian scenario

The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum. Realizing the huge potential of embroidery, some large players have entered the sector. Embroidery, till a decade ago, was largely in the unorganized sector, with very small units, typically with 2 and 4 embroidery machines. Now a days, organized players’ account for 80% of the market. The market is also slowly moving from largely unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico, Rosebys, Kids at Home, KurlOn, Westside, and Star, etc...

Note: This information taken from web links.

Technology Innovation Incorporated in this New Embroidery Machine

Till today we are doing schiffli (all over) embroidery in wrong direction meaning against grain line of the fabric. This has always had a negative effect on the cost efficiency of such embroidered products across globe. Though embroidery has always fascinated designers from both apparel & home world - it has remained mostly restricted to upper & niche market. By bringing in the revolutionary change in the schiffli machine - where in embroidery could be done along the grain of any fabric – we have been able to solve this long lasting problem of this industry.Machine PictureModel VEM 1- 63

References /Pattern No: International Application No: PCT/IB2010/002958 Indian Patent Application No: 2384/DEL/2009

Outstanding Futures compare to Existing Product in the market

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

Salient Futures VEM 1- 63 Existing machine (Schiffli)

Machine Utilization % 97% 83%

Space Require to Install Comparatively Less 500 Sq. Yard

Machine Cost / machine 28 to 35 Lacs (8 time less) 1.5 to 2.5 CrEmb. Order Quantity to process No limitations 1000 mts minimum/ batch

Man Power Required 4 person /10 m/c /shift 6 person /1 machine /shift

Routing & speed balancing easy routing & speed Tough to balance m/c speed

Material Handling Less handle More & Complicated handle

Material Feeding Same direction Roll form Batch preparation required

Process Wastage % 60 times reduction in % More wastage

-----as a Fabric % 0.10% 12%

-----as a Yarn % 0.10% 8%

Clarity of Design More realistic  

Software Support Advanced file support Advanced file support

Operation Easy working Easy working

Process life cycle cost Lowest possible in market Comparatively high

Machine Maintenance cost Economical / cost effective Expensive / Costly

Specialty Allover Embroidery Lace Embroidery

% Utilization / man power / Automation involved in this Product

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

Man Power Utilization Automation0

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Newly Delveloped M/c

Existing Schiffli

Product Life Cycle Cost Analysis (Cost contribution shown as % value)

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

M/c Cost Process Cost Life Style Cost

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100Newly Delveloped M/c

Existing Schiffli

Productivity of new Schiffli compare to other product in the market

No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in % Value

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D UnitSpeed Productivity

0102030405060708090

100 Newly Delveloped M/cExisting Schiffli

Over all % Growth rate in Embroidery Sectors &% increase in demand

Important points highlighted here is “Capacity & growth rate in embroidery sectors are 27% lagging behind against the current demand of 30% & above, there is huge potential for

this sectors to grow up faster rate”

Current Future0

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60 % Growth rate in Embroidery Sectors% increase indemand

Product Life Cycle Cost Analysis (Cost contribution shown as % value)

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

M/c Cost Process Cost Life Style Cost

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100 Newly Delveloped M/c

Existing Schiffli

%Space Utilization for machine installation

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

% m/c space required % Project Land & Building Cost saved

0102030405060708090

100Newly developed M/c

Existing (Schiffli)

Maximum possibility of endless repeat design’s through this machineTechnical Specifications VEM 1- 63 Existing Schiffli m /c

Repeat LengthEndless Repeat Length (Free Hand Creativity) Limitation in repeat Length

In Warp Directionyes ( Right Direction to do all over embroidery) No

In Weft Direction NoYes (Right Direction to do Lace Embroidery )

Needle Capacity Existing Needles Existing NeedlesShuttles Existing Shuttles (Top shuttle) Existing Shuttles ( Top Shuttle

Special ComponentsRoll form Embroidery ( Length Wise Embroidery )

Cut Pcs Embroidery ( Width wise Embroidery )

Tension Conrollers Servo based Servo basedFabric Wastage 0.10% 12 %Yarn Wastage 0.10% 8%

After Embroidery Can do any process without hassle

lot of hassles ( Re-stitch the cut length for dyeing process or further Process )

About Machine• Doing embroidery in Right Direction (along with grain Line or

fabric length wise) • can create designs free handedly. The embroidery flow will be

length wise and can use the embroidered fabrics for Home furnishings (like curtains, bed sheet, pillow cover and others), any garments for domestic and international market.

• Machine installation space will be less and can be install in any floor.

• Foundation Not Required.• Machine Price is very low and competitive.• Less Man Power to operate the machine.• Less Electricity consumption

About Machine• Less Noisy• Fabric loaded through roll form• At one time 100 to 150 mtrs fabric can be loaded• Less Maintenance• There is no fabric wastage.• Embroidered fabric shrinkage will be less.• Fabric dimensional stability will be the same after

embroidery• Less mending• Overall manufacturing cost will be less.

Description VEM 1- 48• Length - 5390 mm• Width - 1340 mm• Height - 2300 mm• Weight - 4.3 Ton• Frame - Double Width• Fabric - 150 mtr X 2 Rolls(at one time)• Controller - 2 Micro Processer 5 Mhz • Data input/output - USB Drive• Speed - 250 RPM• Movement - 300 mm• Data format - .SAS, .DAT• Repeat - as normal schiffli 4/4, 8/4, 12/4….• Energy Consumption - 8 KW• Shuttles - Top Shuttles normal Size• Needles - Normal Schifflie• Borer - Normal Schifflie• Foundation - Not required

Description VEM 1- 63• Length - 4190 mm• Width - 1340 mm• Height - 2300 mm• Weight - 3.2 Ton• Frame - Single Width• Fabric - 150 mtr (at one time)• Controller - 2 Micro Processer 5 Mhz • Data input/output - USB Drive• Speed - 260 RPM• Movement - 300 mm• Data format - .SAS, .DAT• Repeat - as normal schiffli 4/4, 8/4, 12/4….• Energy Consumption - 6.5 KW• Shuttles - Top Shuttles normal Size• Needles - Normal Schifflie• Borer - Normal Schifflie• Foundation - Not required

Description VEM 1- 130• Length - 5750 mm• Width - 1340 mm• Height - 2300 mm• Weight - 4.2 Ton• Frame - Single Width• Fabric - 150 mtr (at one time)• Controller - 2 Micro Processer 5 Mhz • Data input/output - USB Drive• Speed - 275 RPM• Movement - 500 mm• Data format - .SAS, .DAT• Repeat - as normal schiffli 4/4, 8/4, 12/4….• Energy Consumption - 8 KW• Shuttles - Top Shuttles normal Size• Needles - Normal Schifflie• Borer - Normal Schifflie• Foundation - Not required

Contact Details

M/s Nantex Machineries Pvt Ltd,Plot No – 162, Sector-6,IMT Manesar, Gurgaon,

Haryana – 122050

Phone - +91 124 4115676 Email – info@nantex.in

Nantex Machineries Pvt. ltd. Plot No- 162, Sec- 6, IMT Manesar, Gurgaon, Haryana,Tel: +91 124 4115676 • Fax: +91 124 4115676 , www.nantex.in