versatility without limits ip 500 desktop dispenser · versatility without limits: ip-500 desktop...
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Versatility without limits:
IP-500 DESKTOP DISPENSER
Your partner for innovative processes and production systems.
Vogelherdstrasse 4 І CH-4500 Solothurn І Tel. +41 32 626 36 60 І Fax +41 32 626 36 69 [email protected] І www.infotech-automation.com
Electronics
Semiconductor
Watch assembly
Micromechanics
Photonics
Biotechnology
Infotech Application range
Infotech Component matrix
Infotech designs, produces and delivers highest accuracy positioning systems for the automatic execution of precision processes with the comprehensive component matrix: PLATFORMS - ASSEMBLY - DISPENSE - FEEDER. Processes which have been deve-loped on IP-Desktop systems, can be transferred to the production line without modifications.
Component matrix DISPENSE
Dots, lines, geometric patterns 2D / 3D
X-, Y-, Z-axis and valve synchronized with continuous motion path control
Time/pressure dispense units
Archimedes screw dispense units
Precision micro screw dispense units
Jet dispense units
Slider dispense units
Piston dispense units 1C- and 2C- adhesive
Syringe and needle heaters
Automatic amount (parameter) adjustments
Automatic Z-needle length calibrations
Automatic X- and Y-offset calibrations
Purge, scale, and calibration stations
Dispense purge and cleaning tape units
Dispense needle cleaning stations
Component matrix PLATFORMS
IP - 500 Desktop IP - 500 Cell IP - 510 Cell IP - 520 Cell
Travel range X 400 mm 400 mm 2 x 144 mm 210, 270, 400, 540 mm
Travel range Y 400 mm 400 mm 400 mm 400 mm
Axes resolution X/Y 0.0002 mm (0.2 µm) 0.0002 mm (0.2 µm) 0.0002 mm (0.2 µm) 0.0002 mm (0.2 µm)
Repeatability +/-0.010 mm @ 3σ +/-0.010 mm @ 3σ +/-0.010 mm @ 3σ +/-0.008 mm @ 3σ
Process accuracy * +/-0.020 mm @ 3σ +/-0.020 mm @ 3σ +/-0.020 mm @ 3σ +/-0.018 mm @ 3σ
Cycle time “T/P” ** 7’000 dots/h 10’000 dots/h 20’000 dots/h 15’000 dots/h
* Accuracy definitions are based on dot on glass dispensing with camera measurement and camera verification ** Cycle time is based on dot on glass dispensing using time/pressure dispenser
IP-Desktop dispensers are available as a base for easy dispense applications. With available options from the Infotech dispense component matrix, the systems can be up-scaled for any possible complex dispense applications. Synchronized 2D dispense patterns as well as 3D patterns can be easily processed. Vision process can be configured for easy setup and verification purposes.
IP-500 Desktop DISPENSER
IP-Desktop Dispenser BASE and TIMEPRE CONFIGURATION
IP-Desktop Dispenser DISPENSE HEAD OPTIONS
The ultimate multi-functional dispense desktop system with a wide open application range for combined 2D (X, Y) and 3D (X, Y, Z) miniature fluid handling for manual, semi automated, or fully automated operations:
X-, Y-system with linear motors and linear encoders, where the substrates or the objects are fixed and not moving
Distributed and synchronized closed loop motion system with optional GigE guided vision control system
PC user interface with graphical dispense pattern editor (Optionally CAD-import and import based on Gerber-files)
Vision support for teach operations, for fiducial reading, to calibrate needle positions or to verify dispense results
Time/pressure dispense head included with the base package, optional precision micro screw- or different jet-dispense heads
Flexible board or substrate carrier for single or multiple image support, easily adjustable for different dimensions
Purge station, strip off station and manual camera calibration unit included with the base package
Optional needle cleaning unit, calibration and cleaning tape unit, up- and down-looking height probes or weight scale
Automatic needle offset calibrations for X-, Y- and Z- directions (for the X- and Y-offsets calibration, the vision option is needed)
All process related parameters with automatic calibration methods, based on the system configuration
Optional visual inspection, the dispensed pattern can be inspected directly after material deposition (with vision option)
IP-500 Desktop Dispenser Time/Pressure base configuration The system is ready to dispense using an internal time/pressure control system. The parameter time can be defined in the ap-plication program. The parameter pressure can be adjusted manually for easy setup (optional programmable available). The time/pressure valve is close to the syringe and includes hold back vacuum to prevent the syringe from dripping. The following modules are included with this configuration:
IP-500 Desktop with X 400 mm, Y 400 mm and Z 150 mm
PC-Control module incl. TFT-monitor and RAID-controller
SW-License VisualMachinesTM (desktop application soft-ware)
Time/pressure dispense unit with internal controller
Time/pressure dispense interface centered on the Z-axis
Dispense purge station incl. strip off wire
Up looking touch probe integrated within purge station
Packaging for desktop system Substrate holder and vision system as shown is application spe-cific and is not included within the base configuration!
IP-500 Desktop Dispenser - Dispense head options The base configuration includes an internal time/pressure controller. This configuration can be upgraded with alterna-tive dispense head types:
Precision micro screw dispense unit with rotary drive
Jet-dispense heads P-Dot, P-Jet, P-Jet CT (Liquidyn)
Jet-dispense heads (Picodostec-EFD Nordson or Vermes) Each dispense head type can be configured application spe-cific with multiple dispense head options. All dispense valves use the standardized Luer-Lock® interface for the syringe and for the dispense needles, where needles are needed. Different needle types, diameters and lengths are available. Syringe sizes of 3 cc, 5 cc, 10 cc, 30 cc or 50 cc sizes are available. Third party dispense controller can be adapted with an inte-grated special interface.
Your partner for innovative processes and production systems.
Vogelherdstrasse 4 І CH-4500 Solothurn І Tel. +41 32 626 36 60 І Fax +41 32 626 36 69 [email protected] І www.infotech-automation.com
IP-Desktop Dispenser DISPENSE PERIPHERAL OPTIONS
Information without warranty; Copyright Infotech AG 2013, Visual Machines™ is a protected trademark of Infotech AG
VISION - Vision processing The option VISION includes the Vision Cognex Vpro license and the down looking camera unit with 1296 x 966 pixels and a field of view of 16 x 12 mm:
Automatic camera and offset calibrations
Coaxial- and ring light illumination
Moves into the correct focus height
Can be used for teach in purposes
Reads fiducials or shapes for orientation
Inspecting dispensed patterns Camera configurations with different field of views or resolutions are available upon request
ZHEIGHT - Z-Height measurement The option ZHEIGHT includes the single pneumatic Z-slide and the down looking touch probe which can be attached together onto the Z-axis:
Automatic touch probe calibration
Automatic Z-height calibration e.g. on substrates
Height measurements including 2.5D processes
Accuracy 0.003 mm @ 3σ
Moves in Z-direction onto different heights
Optimal when using dispense needles to calibrate the difference in length automatically
Can be calibrated automatically
MICROSCREW - Micro precision screw dispense unit The option MICROSCREW includes the dispense pump with a micro precision lead screw to displace the media volumet-ric. It is specifically designed for dispensing micro volumes of filled material in precise, repeatable patterns.
Pump can be removed easily together with the syringe, fast and simple to clean
Optional with pump heating
10 cc cartridges (optional other sizes)
10 mm Luer-Lok® style needles (optional ¼“, ½“, 1“ or ceramic precision needles)
The option SCREW is using a plastic screw
JET - Jet-dispense unit for micro dispensing The option JET can be used to jet lubricants grease or oils, colors, silicones, gels, organic solvents, epoxies, adhesives and many other liquids. Allows touchless dispensing of any dispense patterns.
Easy exchange of the dispense valve togeth-er with the syringe, fast and simple to clean
Optional with nozzle heating
10 cc cartridges (optional other sizes)
JET LIQUIDYN
JET PICODOSTEC (optional)
JET VERMES (optional)
CARRIER - Substrate holder / Circuit board holder The option CARRIER includes a flexible support and clam-ping mechanisms for different dimensions of substrates, circuit boards or other objects.
Easy clamping of objects
Supports sizes of 300 x 400 mm
Spring loaded clamping
Easy to be removed for other applications
NEEDLECLEAN - Dispense needle cleaning station
Cleans needles touchless
Can be removed easily, fast and simple to clean
Based on compressed air, no vacuum needed SCALE - Dispense process control weight scale
Controls and regulates the dispense amount
Parts in contact with media can be easily re-moved , fast and simple to clean
Dispense location guided from the environment
PURGETAPE - Purge-, Calibration- and Cleaning tape The dispense purge tape unit can be used for all dispense unit types as purge unit and as calibra-tion unit together with the option VISION.
2D Dot or matrix measurement (3D optional)
With automatic tape advance
Optional PURGETAPECLEAN with the cleaning tape for Jet-dispense units
Easy removable to exchange tapes
FURTHER OPTIONS - Infotech Component matrix
IP-500 Desktop machine table
IP-500 Desktop workspace, with safety shields
Programmable cartridge pressure
SW-License Traceability
SW-License CAD-Data import
Different application plates
... Please ask for your requirement and further options!