vem - cw continuous filament winding plant - plant layout

8
VEM S.p.A. VEM S.p.A. Continuous Filament Winding Continuous Filament Winding machine machine - - Plant Layout Plant Layout

Upload: francescavem

Post on 11-May-2015

2.965 views

Category:

Technology


2 download

DESCRIPTION

www.vem.eu Filament winding is a fabrication technique for creating composite material structures. The manufacturing of a continuous pipe or a sleeve blank is carried out by applying the glass fiber laminate on a rotating mandrel, calibrated according to the nominal diameter of the pipe under production. VEM uses two different mandrel technologies, namely steel band mandrel and lamellar mandrel, to produce: - GRP/GRE pipe production - Diameters from ND 100 - 4000 mm; - Production speeds up to 40 m per hour; - Nominal Pressure up to 32 bar with hoop winding; - Biaxial strength with UD Tape and Cross Filament Winding technology; - Premixing System for Inorganic Filler and Resin - Stiffness from 2500 to 10.000 N/m2; - Variable pipe lengths; - Joints: sleeve, with rubber seal, bonded, lock joint mandrel. Thanks to the long experience developed in the field of GRP, our Group is able to assist the investor starting from the feasibility study and to propose the best solution according to the market requirements. The commercial approach consists in starting a programmatic and continuous contact with the potential customers. The contacts selected are developed by the commercial team with the aim to achieve the most advantageous quality-price ratio, completing the supply of technologies and machinery with goods and services found also on the local market. The executive approach is much depending on the size and characteristics of the plant; anyway we appoint a Design Manager, assisted by the technical, legal, administrative, financial and cost-saving services, with the aim to guarantee the full compliance with the quality standards and with timing and costs foreseen. Within our engineering and construction activity, we supply a range of services required to cover all phases of an industrial execution in the area of manufacturing of GRP products. _______________________________________ VEM is an ISO 9001:2008 company, world leader in Filament Winding Technology and part of an industrial Group that encompasses our sister companies Sepma and Cimteclab and which covers our customers' needs from raw materials to finished products. Vem supports all customers through our R&D branch and a complete range of production plants, feasibility studies, know how facilities and a wide offer of services for manufacturing GRE/GRP pipes, tanks, poles and CNG cylinders. The quality of our products is guaranteed by our state-of-the-art technology and our constant engagement for research and innovation, and enhanced by our services, which include know-how transfer, practical and theoretical training and after-sale assistance.

TRANSCRIPT

Page 1: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

VEM S.p.A.VEM S.p.A.

Continuous Filament Winding machineContinuous Filament Winding machine--

Plant LayoutPlant Layout

Page 2: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

PLANT LAYOUT: CW 300-2600PLANT LAYOUT: CW 300-2600

GRINDING AND CUTTING OFF LINE

TESTING ON SLEEVE

GROOVING MACHINE

SLEEVE JOINING MACHINE

HYDROTESTER

CW

UNIVERSAL MACHINE

ROLLERWAY

Page 3: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

RESIN, STIRENE, COBALT

SAND

FIBER GLASS

CATALYST

MATERIAL FLOWMATERIAL FLOW

Page 4: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

SAND

RESIN, STIRENE, COBALT

CATALYST

MATERIAL FLOWMATERIAL FLOW

Page 5: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

MATERIAL FLOWMATERIAL FLOW

HOOP FIBER

CHOP FIBER

RESIN, STIRENE, COBALT

SAND

Page 6: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

DOZING STATIONRESIN+ COBALT + STYRENE

AND CATALYST

SAND PIPING

MATERIAL FLOWMATERIAL FLOW

Page 7: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

PIPE FLOWPIPE FLOW

Page 8: VEM - CW CONTINUOUS FILAMENT WINDING PLANT - PLANT LAYOUT

VEM S.p.A.VEM S.p.A.

For further information, please contact:For further information, please contact:

[email protected]@vem.eu

+39 0431 630131+39 0431 630131