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Vehicle exhaust extraction systems 2012

www.kemper.eu

KEMPER – the specialist for systematic air purification in the working environment

Clean air and safety at work: these have been the goal at KEMPER since the company was founded in 1977. Hazardous smoke and pollutants are generated during welding and cutting in the metal industry. Using our extraction and filtering equip-ment, we make sure that operators can still breathe in clean air. With an extensive range of health and safety equipment, we can provide protection against UV / IR ra-diation, heat, sparks and weld splatter, benefiting not only the operator but also the machinery and the environment.

These days, KEMPER stands for more than just clean air and safety in metalwor-king. Since 2008, we have been supplying the KEMPER INTELLISTORE® storage and retrieval system, an innovative, modular facility for the intelligent storage of sheet

metal. Unlike conventional solutions, the system does not work with drawers, but provides access to the metal sheets indi-vidually, both when storing and retrieving from stock. The advantages are a more efficient use of storage capacity thanks to higher stock storage levels, more flexible use of compartments and faster handling.

Since the beginning of 2009, we have been making use of our years of experience in plant construction and our core competen-cy in metalworking to develop tracking sys-tems for photovoltaic modules. KemTRACK determines the exact position of the sun from the location, date and time and thus ensures that the solar cells always have the optimum orientation. Compared to fixed

installations, increases in power output of up to 40 percent can be achieved.

To ensure our products’ high technical standards, we invest continually in research and development. We also work with uni-versities, research institutes and technical monitoring agencies. And with some suc-cess: we developed the KEMPER INTEL-LISTORE® storage and retrieval system in cooperation with the Fraunhofer Institute for Material Flow and Logistics (IML), receiving the VDI Innovation Award in Spring 2009.

In addition to its headquarters in Vreden, KEMPER now maintains other production facilities in Shanghai (China) and Prague (Czech Republic). In addition, we have eight subsidiaries and a large number of business partners throughout the world.

The heart of our business is and remains our headquarters in Vreden. We will conti-nue to develop and produce our products here in the future.

...and more.

Content

Car/Truck exhaust extraction systems 4

Vehicle exhaust extraction units for emission tests, stationary/mobile 5

Hose reel, motor driven 6

Spring operated hose reel including ventilator 7

Extraction rail channels, complete 8

Exhaust hoses 11

Exhaust nozzles 12

Mobile protection screens 13

Pivoting self retracting cable reel for curtains 16

Welding protective blankets | Spatter protective blankets

Welding cushion 17

KEMPER Mini-Weldmaster 18

KEMPER Dusty 19

Accessories 20

Filter-Master 22

Filter-Master XL 23

Car/Truck exhaust extraction systems

The approved solution for vehicle exhaust extraction at garages and petrol stations. Ins-tallation is very easy and can be undertaken by the garage itself.

The wallmounted exhaust extraction units can be supplied with hoses in different length and diameters. We can provide an individual solution for each garage.

Single systems are basicly supplied with the following parts:ventilator, wall bracket, motorprotection switch, exhaust hose, exhaust nozzle, exhaust hose support.

Part No. Description96 150 300 Car - Single system with exhaust hose, Ø 75 mm, length 5.0 m,

exhaust nozzle Ø 75 mm96 150 301 Car - Single system with exhaust hose, Ø 100 mm, length 5.0 m,



exhaust nozzle Ø 100 mm96 151 300 Truck - Single system with exhaust hose, Ø 150 mm, length 5.0 m,

exhaust nozzle Ø 150 mm96 151 301 Truck - Single system with exhaust hose, Ø 150 mm, length 7.5 m,

exhaust nozzle Ø 150 mm

Car/Truck double system

Double systems can be supplied in 2 alternatives for trucks and 4 alternatives for cars.The exhaust fumes that are extracted can directly be led outside by means of a ventila-tor.

Double systems are basicly supplied with the following parts:ventilator, wall bracket, motorprotection switch, 2 exhaust hoses, 2 exhaust nozzles, 2 exhaust hose supports.

Part No. Description96 152 300 Car - Double system with 2 exhaust hoses, Ø 75 mm, length 5.0 m,

2 exhaust nozzles Ø 75 mm96 152 301 Car - Double system with 2 exhaust hoses, Ø 100 mm, length 5.0

m, 2 exhaust nozzles Ø 100 mm96 152 302 Car - Double system with 2 exhaust hoses, Ø 75 mm, length 7.5 m,

2 exhaust nozzles Ø 75 mm96 152 303 Car - Double system with 2 exhaust hoses, Ø 100 mm, length 7.5

m, 2 exhaust nozzles Ø 100 mm96 153 300 Truck - Double system with 2 exhaust hoses, Ø 150 mm, length 5.0

m, 2 exhaust nozzles Ø 150 mm96 153 301 Truck - Double system with 2 exhaust hoses, Ø 150 mm, length 7.5

m, 2 exhaust nozzles Ø 150 mm

Single systems

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Vehicle exhaust extraction units for emission tests, stationary/mobile

A high volume of exhausts is generated while emission tests are undertaken, because vehicles have to be tested during full-load.KEMPER vehicle exhaust extraction units for emission tests provide always pure breathing air.

Vehicle exhaust extraction units for emission tests are basicly supplied with the following parts:ventilator, wall bracket, motorprotection switch, trolley, exhaust hose, exhaust nozzle mounted on platform, adjustable height from 60 up to 500 mm, incl. support, connection material, mains cable, outgoing air hose

Part No. Description96 160 100 Car exhaust extraction unit for emission tests, stationary, Fan:

2,000 m3/h · 0.75 kW · 3 x 400 V Exhaust hose Ø 150 mm, length 7.5 m

96 160 200 Truck exhaust extraction unit for emission tests, stationary, Fan: 3,000 m3/h · 1.5 kW · 3 x 400 V Exhaust hose Ø 200 mm, length 7.5 m

96 160 500 Car exhaust extraction unit for emission tests, mobile, Fan: 2.000 m³/h · 0,75 kW · 1 x 230 V Exhaust hose Ø 150 mm, length 7,5 m

Extraction sets for stationary/mobile vehicle exhaust extraction

consisting of:flexible aluminium pipe, length: 1,25 m, extendable to 5,0 m, blow out piece with bird protection grid, connection material

Part No. Description96 160 101 Outgoing air duct set, Ø 160 mm for cars96 160 201 Outgoing air duct set, stationary, lorry, Ø 250 mm for trucks

Vehicle exhaust extraction units for emission tests, stationary/mobile

5 |

Hose reel, motor driven

Motordriven exhaust hose reels have been approved especially for garages with high halls.

Our motordriven KEMPER exhaust hose reels are available with special vehicle exhaust hoses (temperature resistant up to + 150° C), in different lengths and with different dia-meters. Special high temperature resistant hoses can be applied if high temperatures are generated.

The exhaust hose reel can be operated by automatic on/off hanging switch or by remote control and meets with high end quality standards.

Motordriven hose reels including ventilator are basicly supplied with the following parts:Hose reel (motordriven), automatic on/off hanging switch type 94 210, exhaust hose, exhaust nozzle, connection set

Part No. Description96 600 300 Hose reel, motordriven with exhaust hose Ø 100 mm, length 7.5 m,

exhaust nozzle Ø 100 mm96 600 301 Hose reel, motordriven with exhaust hose Ø 125 mm, length 7.5 m,



Hose reels, motordriven inclusive ventilatorMotordriven hose reels including ventilator are basicly supplied with the following parts:Hose reel (motordriven), automatic on/off hanging switch type 94 210, ventilator, exhaust hose, exhaust nozzle, connection set

Part No. Description96 600 400 Hose reel, motordriven with exhaust hose Ø 100 mm, length 7.5 m,




Hanging switchfor rolling up and down of the motordriven hose reel and switching on and off of the ven-tilator respectively including cable set

Part No. Description94 212 Hanging switch, separate control: up/down, on/off

Remote controlRadio remote control for rolling up and down mode of the motordriven hose reel and for operation of the ventilator consisting of: hand transmitter, including battery, receiver.

Part No. Description94 216 100 Remote control to switch the fan automatically on and off

Hose reel, motor driven

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Spring operated hose reel including ventilator

Spring operated exhaust hose reels have been approved especially for garages with a standard roof height.

Depending on the constructional conditions at site you can extract at one or several working places.

The exhaust hose can be handled conveni-ently due to its mounting height and can also be brought in any desired position.

The lock mechanism keeps the reel in any desired position. The locking will be released by pulling the hose. The hose can be coiled by the spring operated reel.

Spring operated hose reels are basicly supplied with the following parts:hose reel, spring operated, exhaust hose, exhaust nozzle, connection set

Part No. Description96 700 300 Spring operated hose reel with exhaust hose, Ø 100 mm, length

7.5 m exhaust nozzle Ø 100 mm96 700 301 Spring operated hose reel with exhaust hose, Ø 125 mm, length 5.0

m exhaust nozzle Ø 125 mm96 700 302 Spring operated hose reel with exhaust hose, Ø 150 mm, length

5.0 m exhaust nozzle Ø 150 mm

Spring operated hose reel including ventilator Spring operated hose reels including ventilator are basicly supplied with the following parts:Spring-operated exhaust hose reel unit (spring-drive wind-up mechanism), ventilator (2.000 m³/h, Motor: 0,75 kW - 3 x 400 V / 50 Hz), pendant switch (Part-No. 94210), ex-haust hose, exhaust nozzle, connection material

Part No. Description96 700 400 Spring operated hose reel with exhaust hose, Ø 100 mm, length

7.5 m exhaust nozzle Ø 100 mm96 700 401 Spring operated hose reel with exhaust hose, Ø 125 mm, length 5.0

m exhaust nozzle Ø 125 mm96 700 402 Spring operated hose reel with exhaust hose, Ø 150 mm, length

5.0 m exhaust nozzle Ø 150 mm

Spring operated hose reel

7 |

Extraction rail channels, complete

The KEMPER suction rail is the perfect solution for garages with often changing workplaces or for production lines where the exhaust hose follows the track supported by the hose carriage.

Even in garages with a lot of workplaces side by side the KEMPER suction rail ideally mat-ches the requirements. By means of the hose carriage you can reach practically any point in the garage with the exhaust hose.

The KEMPER suction rail is made of extruded aluminium profile and available in lengths of 3.0 m and 6.0 m.

The rail can be sticked together to any length needed and as many hose carriages as ne-cessary can be used.

Apart from complete solutions a variety of components allows an even larger variety of individual solutions which are easy to confi-gure.

The cross section of the suction rail is 390 cm², what corresponds with a inside diameter of 224 mm.

At an air velocity of 18 m/s in the suction rail a maximum suction perfor-mance of 2,600 m³/h can be achieved.

Extraction rail channels for cars are basicly supplied with the following parts: extraction rail channel, ventilator, motor protection switch, carriage, exhaust hose, exhaust hose support, exhaust nozzle, connection set.

Suspension with hose support! (standard)

Part No. Description97 500 101 Extraction rail channel, length 6.0 m, sectional area 390 cm2, with

1 carriage, exhaust hose Ø 100 mm, length 7.5 m, exhaust nozzle Ø 100 mm

97 500 104 Extraction rail channel, length 12.0 m, sectional area 390 cm2, with 2 carriages, 2 exhaust hoses Ø 100 mm, length 7.5 m, 2 exhaust nozzles Ø 100 mm

97 500 201 Extraction rail channel, length 6.0 m, sectional area 390 cm2, with 1 carriage, exhaust hose Ø 150 mm, length 7.5 m, exhaust nozzle Ø 150 mm

97 500 204 Extraction rail channel, length 12.0 m, sectional area 390 cm2, with 2 carriages, 2 exhaust hoses Ø 150 mm, length 7.5 m, 2 exhaust nozzles Ø 150 mm

* further sizes available on enquiry/request

Extraction rail channels, complete

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Extraction rail channels, separate parts

Extraction rail channels- including seal - made of extruded aluminium

Part No. Description97 200 135 Extraction rail channel, 3,0 m97 200 132 Extraction rail channels, length 6.0 m

Carriage for extraction rail- incl. joint for the hose connection

Part No. Description97 300 105 Carriage for extraction rail, for exhaust hose (diam. 65 mm)97 300 104 Carriage for extraction rail, for exhaust hose (diam. 75 mm)97 300 103 Carriage for extraction rail, for exhaust hose (diam. 100 mm)97 300 102 Carriage for extraction rail, for exhaust hose (diam. 125 mm)97 300 101 Carriage for extraction rail, for exhaust hose (diam. 150 mm)

Fans series M

Part No. Description92 104 2.000 m³/h · 0.75 kW · 3 x 400 V · 50 Hz · 23 kg92 104 100 2,200 m3/h · 1.10 kW · 3 x 400 V

Fans series H

Part No. Description92 215 3.000 m³/h · 1.50 kW · 3 x 400 V · 50 Hz · 36 kg

Connection piece- to connect a ventilator or a ducting

Part No. Description97 200 152 Connection piece at top side, Ø 160 mm97 200 151 Ø 250 mm, to connect a ducting at frontside97 200 156 Ø 160 mm, to connect a ducting vertical to a rail channel97 200 157 Ø 250 mm, to connect a ducting horizontal to a rail channel

Balancer- for the hanging up of the exhaust fumes extraction hose

Part No. Description97 200 180 with linear traction force, locking device, 8.0 m length of cable 6.5 -

11 kg carrying capacity

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Extraction rail channels, separate parts

Duct suspension- to suspend the suction rail from the ceiling

Part No. Description €97 200 172 drop, length 500 mm97 200 174 drop, length 1,000 mm97 200 175 drop, length 1,500 mm

Wall brackets- rail bracket to fix the suction rail to the wall

Part No. Description97 200 159 throat depth: 400 mm97 200 158 throat depth: 600 mm97 200 160 throat depth: 800 mm97 200 161 throat depth: 1,000 mm

Accessories for extraction rail channels

Part No. Description97 200 100 ceiling fixture97 200 150 End cap for rail channel97 200 153 extraction rail channel coupler97 200 162 set of stopper for carriage97 200 179 hose support, standard

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Exhaust hoses

KEMPER- exhaust hoses are madeout of lightweight highflexible polyesterthread with TPK-layer.

They are resistant against oil, grease,solvents and against temperatures up to + 150° C (up to + 170° C for short time).

The exhaust hose is traversableconditionally.

A scouring protection plate protectsagainst abrasion at the outer layer.KEMPER- exhaust hoses are suitableespecially for motordriven and springoperated hose reels, extraction railchannels as well as wall mounted unitsand vehicle exhaust extraction units foremission tests.

Part No. Description114 0246 Ø 75 mm, length 2.5 m114 0247 Ø 75 mm, length 5.0 m114 0248 Ø 75 mm, length 7.5 m114 0249 Ø 75 mm, length 10.0 m114 0250 Ø 100 mm, length 2.5 m114 0251 Ø 100 mm, length 5.0 m114 0252 Ø 100 mm, length 7.5 m114 0253 Ø 100 mm, length 10.0 m114 0254 Ø 125 mm, length 2.5 m114 0255 Ø 125 mm, length 5.0 m114 0256 Ø 125 mm, length 7.5 m114 0257 Ø 125 mm, length 10.0 m114 0258 Ø 150 mm, length 2,5 m114 0259 Ø 150 mm, length 5.0 m114 0260 Ø 150 mm, length 7.5 m114 0261 Ø 150 mm, length 10.0 m

KEMPER high temperature exhaust hoses are made out of single-layer, especially coated high temperature thread with outer scouring protection coil made from rust-resistant hot-dip galvanised steel. This coil is coated with a plastic layer to protect the enamel varnish of vehicles. They are resistant against temperatures up to + 300° C (up to + 350° C for short time) and are especially suitable for exhausts of diesel motors and other exhausts with really high temperatures. Exhaust hoses incl. hose clamps

Part No. Description114 0262 Ø 75 mm, length 2.5 m114 0263 Ø 75 mm, length 5.0 m114 0264 Ø 75 mm, length 7.5 m114 0265 Ø 75 mm, length 10.0 m114 0266 Ø 100 mm, length 2.5 m114 0267 Ø 100 mm, length 5.0 m114 0268 Ø 100 mm, length 7.5 m114 0269 Ø 100 mm, length 10.0 m114 0270 Ø 125 mm, length 2.5 m114 0271 Ø 125 mm, length 5.0 m114 0272 Ø 125 mm, length 7.5 m114 0273 Ø 125 mm, length 10.0 m114 0274 Ø 150 mm, length 2.5 m114 0275 Ø 150 mm, length 5.0 m114 0276 Ø 150 mm, length 7.5 m114 0277 Ø 150 mm, length 10.0 m114 0278 Ø 200 mm, length 2.5 m114 0279 Ø 200 mm, length 5.0 m114 0280 Ø 200 mm, length 7.5 m114 0281 Ø 200 mm, length 10.0 m

Exhaust hosesincl. hose clamps

High-temperature exhaust hoseincl. hose clamps

11 |

Exhaust nozzles

Exhaust funnel for cars/lorries- adjustable height from 60 mm up to 550 mm

Part No. Description96 160 100 01 for hoses, diameter 150 mm, inlet opening 350 mm x 210 mm96 160 200 01 for hoses, diameter 200 mm, inlet opening 350 mm x 260 mm

Rubber nozzle- can be put directly on one-pipe-exhaust of lorry

Part No. Description23 332 Rubber nozzle truck, inlet opening Ø 150 mm for hoses, diameter

75 mm23 333 Rubber nozzle truck, inlet opening Ø 150 mm for hoses, diameter 75

mm

Metal nozzles- with spring operated locking flap and probe opening

Part No. Description96 205 for hoses, diameter: 65 mm96 200 for hoses, diameter: 75 mm96 201 for hoses, diameter: 100 mm96 204 for hoses, diameter: 125 mm96 206 for hoses, diameter: 150 mm

Metal nozzles- with spring operated locking flap and probe opening

Part No. Description96 202 inlet opening Ø 125 mm for hoses, diameter 100 mm96 203 inlet opening Ø 150 mm for hoses, diameter 100 mm

Rubber nozzle with clamping tongs- as connection between exhaust pipe and hose

Part No. Description23 320 inlet opening Ø 130 mm for hoses, diameter 75 mm23 321 inlet opening Ø 160 mm for hoses, diameter 100 mm23 322 inlet opening 160 x 240 mm for hoses, diameter 125 mm23 323 inlet opening 160 x 240 mm for hoses, diameter 150 mm

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Mobile protection screens

1-panel mobile protective screen with curtainCircular steel tube construction, with blue epoxy-powder coating. The curtain is stretched between the top and the bottom strut of the frame.

Complete kit, ready to assemble:Conform to EN 1598. Width: 1,45 m, height: 1,90 m (ground clearance 100 mm).Part No. Description70 600 301 1-panel mobile protective screen with curtain, with welding curtain S9,

dark green, matt EN 159870 600 302 1-panel mobile protective screen with curtain, with welding curtain S4,

light green EN 159870 600 304 1-panel mobile protective screen with curtain, with welding curtain, red,

EN 159870 600 303 1-panel mobile protective screen with curtain, with welding curtain S0,

transparent against dust, moisture

1-panel mobile protective screen with curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The curtain is attached to the construction by means of metal hooks.

Complete kit:Width: 2,10 m, height: 1,83 m, ground clearance: 165 mm. With accessories: set of castors: height: 1,92 m, ground clearance: 250 mmPart No. Description70 600 500 1-panel mobile protective screen with curtain, with welding curtain S9,


light green EN 159870 600 501 1-panel mobile protective screen with curtain, with welding curtain, red,

EN 159870 600 502 1-panel mobile protective screen with curtain S0, transparent against

dust, moisture70 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,

consisting of four guide roller, two with brakes

3-panel mobile protective screen with curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The curtain is attached to the construction by means of metal hooks.

Complete kit:Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m, ground clearance: 165 mm. With accessories: set of castors: height: 1,92 m, ground clearance: 250 mm.Part No. Description70 600 550 3-panel mobile protective screen with curtain, with welding curtain S9,


dark green, matt EN 159870 600 551 3-panel mobile protective screen with curtain, with welding curtain, red,

EN 159870 600 552 3-panel mobile protective screen with curtain, with welding curtain S0,

transparent against dust, moisture70 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,


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1-panel mobile protection screen with welding strip curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The welding strip curtain is 570 mm wide and 1,0 mm thick. The strip curtain is mounted to the frame by metal hooks.

Complete kit: Width: 2,10 m, height: 1,83 m, ground clearance: 165 mm. With accessories: set of castors: height: 1,92 m, ground clearance: 250 mm.Part No. Description70 600 701 1-panel mobile protection screen with welding strip curtain S9, dark green,

matt EN 159870 600 708 1-panel mobile protection screen with welding strip curtain S9, dark green,

matt EN 159870 600 702 1-panel mobile protection screen with welding strip curtain, red, EN 159870 600 703 1-panel mobile protection screen with welding strip curtain S0, transparent

against dust, moisture70 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,


3-panel mobile protection screen with welding strip curtainStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The welding strip curtain is 570 mm wide and 1,0 mm thick. The strip curtain is mounted to the frame by metal hooks.

Complete kit:Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m, ground clearance: 165 mm. With accessories: set of castors: height: 1,92 m, ground clearance: 250 mm.Part No. Description70 600 664 3-panel mobile protection screen with welding strip curtain S9, dark green,

matt EN 159870 600 665 3-panel mobile protection screen with welding strip curtain, red EN 159870 600 699 3-panel mobile protective screen with curtain, accessories: set of castors,



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1-panel mobile welding protection strip screenStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The welding protection strips are mounted to the frame by suspension clips and spacers.

Complete kit:Width: 2,10 m, height: 1,83 m, ground clearance: 470 mm. With accessories: set of castors: height: 1,92 m, ground clearance: 555 mm.Part No. Description70 600 600 1-panel mobile welding protection strip screen, S9, dark green,

matt 300 x 2 mm, EN 159870 600 601 1-panel mobile welding protection strip screen, S9, dark green,

matt 300 x 3 mm, EN 159870 600 602 1-panel mobile welding protection strip screen, red, 300 x 2 mm,

EN 159870 600 603 1-panel mobile welding protection strip screen, red, 300 x 3 mm,

EN 159870 600 604 1-panel mobile welding protection strip screen, S0, transparent

300 x 2 mm70 600 605 1-panel mobile welding protection strip screen, S0, transparent

300 x 3 mm70 600 699 3-panel mobile protective screen with curtain, accessories: set of

castors, consisting of four guide roller, two with brakes

3-panel mobile welding protection strip screenStable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The welding protection strips are mounted to the frame by suspension clips and spacers.

Complete kit: Width: 3,80 m (central panel 2,10 m + 2 swivelling arms, 0,85 m each), height: 1,83 m, ground clearance: 470 mm.With accessories: set of castors: height: 1,92 m, ground clearance: 555 mm.Part No. Description70 600 650 3-panel mobile welding protection strip screen, S9, dark green,

matt 300 x 2 mm, EN 159870 600 651 3-panel mobile welding protection strip screen, S9, dark green,

matt 300 x 3 mm, EN 159870 600 652 3-panel mobile welding protection strip screen, red, 300 x 2 mm,

EN 159870 600 653 3-panel mobile welding protection strip screen, red, 300 x 3 mm,

EN 159870 600 654 3-panel mobile welding protection strip screen, S0, transparent

300 x 2 mm70 600 655 3-panel mobile welding protection strip screen, S0, transparent

300 x 3 mm70 600 699 3-panel mobile protective screen with curtain, accessories: set of

castors, consisting of four guide roller, two with brakes

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Pivoting self retracting cable reel for curtains

Suitable for welding curtains with a maximum width of 8,00 m. The welding curtain is suspended on the straightened cable. The welding curtain can be gathered and the com-plete cable retracted to allow easy access to the welding area.Part No. Description70 110 101 Pivoting self retracting cable reel for curtains, 13.00 kg

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Welding blankets 600 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glass yarn with 9 µm filament diameter, one-sided with alufix coating, asbestos-free. Heat resistant up to 500 °C / permanently.

Welding cushionAs protection when kneeling on hard material.Heatproof material, depending on type up to 1.300 °C.Cushion size 400 x 400 mm.

Welding blankets 850 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glass yarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestos-free. Heat resistant up to 750 °C / permanently.

Welding blankets 1,150 °CPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glass yarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestos-free. Heat resistant up to 900 °C / permanently.

Welding blanketsPrevents from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glass yarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestos-free. Heat resistant up to 1.100 °C / permanently.

Part No. Dimensions (w x d x h)70 120 200 1.000 x 1.000 mm x 0.770 120 210 2.000 x 1.000 mm x 0.770 120 220 2.000 x 2.000 mm x 0.770 120 230 3.000 x 2.000 mm x 0.7

Part No. Dimensions (w x d x h) Temperature70 140 100 400 x 40 x 400 mm up to 200 °C70 140 110 400 x 40 x 400 mm up to 600 °C70 140 120 400 x 40 x 400 mm up to 850 °C70 140 130 400 x 40 x 400 mm up to 1.150 °C70 140 140 400 x 40 x 400 mm up to 1.300 °C

Part No. Dimensions (w x d x h)70 125 200 1.000 x 1.000 mm x 270 125 210 2.000 x 1.000 mm x 270 125 220 2.000 x 2.000 mm x 270 125 230 3.000 x 2.000 mm x 2

Part No. Dimensions (w x d x h)70 130 200 450 x 450 mm x 1.870 130 210 1.000 x 1.000 mm x 1.870 130 220 2.000 x 1.000 mm x 1.870 130 230 2.000 x 2.000 mm x 1.870 130 240 3.000 x 2.000 mm x 1.8

Part No. Dimensions (w x d x h)70 135 200 1.000 x 900 mm x 270 135 210 2.000 x 900 mm x 270 135 220 3.000 x 900 mm x 270 135 230 2.000 x 1.800 mm x 270 135 240 3.000 x 1.800 mm x 2

Welding protective blankets | Spatter protective blankets Welding cushion

17 |

660

mm

450 mm340 mm

KEMPER Mini-Weldmasterwith disposable filters

This easy to transport high vacuum extraction and filter unit is ideal for the extraction of welding fumes at frequently changing work places.

Extraction hoses with a diameter of 45 mm guarantee applica-tion at locations difficult to access.

Various extraction nozzles with a magnetic foot are available. It is also possible to connect one or two welding torches with integrated extraction.

The Mini-Weldmaster is equipped with a two stage filter and has a filter efficiency of 99,9 %. It is also possible to retrofitthe unit with an activated charcoal filter. Cleaning of the filter inserts is not necessary.

Depending on the actual operating time and the substances to be captured the filter has to be changed once or twice a year. A filter monitor indicates a necessary filter change.

For more convenient handling a trolley with castor wheels and an automatic start-stop is available.

Spare filtersPart No. Description109 0034 Pre-filter mats, (10 per set)109 0009 Main filter109 0008 Activated charcoal filter

Technical dataPower supply: 1 x 230 V / 50 Hz 3 x 400 V / 50 HzFan performance: 340 m³/h 270 m³/hMotor power: 1,6 kW 1,1 kWNoise level: 71 dB(A)Filter effeciency: 99,9 %, Filter classification MWeight: 39,0 kg 49,0 kgDimensions (w x d x h): 340 x 450 x 660 mm

UnitsPart No. Description91 730 Mini-Weldmaster

1,6 kW · 1 x 230 V · 50 Hz, 2 x Ø 45 mm91 730 100 Mini-Weldmaster

1,1 kW · 3 x 400 V · 50 Hz, 2 x Ø 45 mm

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690

mm

300 mm 300 mm

Ultra light, flexible and powerful.

These are only some properties of this small power pack. Two strong turbines provide an excellent extraction efficiencyand high static pressing. The minimum weight makes it very flexible and universal for many different applications.

A KemTex® ePTFE membrane filter cartridge provides the filtration of superfine dust below 0,1 μm. Thereby this unit is suitable for the separation of alveole exchangeable dusts. The advantage of surface filtration is that the filter cartridge can be cleaned. In case of the Dusty, this happens manually in that minute when an essential cleaning will be indicated by the inst-rument itself. The collected dust can be removed easily from the lower part of the unit.

Different nozzles, welding torches with integrated extraction or mini exhaust arms of the extensive accessory programme can be connected to the two lugs of this extraction and filter unit.The extraction performance can be controlled steplessly and electronically.

KEMPER Dustywith cleanable cartridge filter

UnitsPart No. Description63 100 KEMPER Dusty

1,6 kW · 1 x 230 V / 50 HzTechnical dataPower supply: 1 x 230 V / 50 HzFan performance: 340 m³/hMotor power: 1,6 kWNoise level: 74 dB(A)Filter effeciency: 99,9 %Weight: 21,0 kgDimensions (w x d x h): 300 x 300 x 690 mm

Spare filtersPart No. Description109 0244 Sparefilter with KemTex® ePTFE-Membrane

Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm

100 %

90 %

80 %

70 %

60 %

50 %

40 %

30 %

20 %

10 %

00,1 0,2 0,3

98,9 % 1,1 %

0,4 0,5 0,6 1 1,5 2 2,5

characteristic distribution of particles during welding and cutting processes

particle size in μm

sepa

ratio

n ef

ficie

ncy conventional filter, filter category “M”

KemTex® ePTFE membrane

19 |

Accessories

TrolleyPart No. Description €91 750 200 Trolley for Mini-Weldmaster, extraction and filter unit

incl. 4 guide rollers, with brakes

Extraction hosePart No. Description93 070 004 Extraction hose Ø 45 mm, length: 2,5 m93 070 005 Extraction hose Ø 45 mm, length: 5,0 m93 070 006 Extraction hose Ø 45 mm, length: 10,0 m

Slit nozzlePart No. Description232 0008 Slit nozzle, 300 mm, with magnetic foot232 0009 Slit nozzle, 600 mm, with magnetic foot

Funnel nozzlePart No. Description232 0010 Funnel nozzle flexible, with magnetic foot

Adaptor for welding torchesFor connection with a hose, Ø 45 mmPart No. Description106 0071 Adaptor for welding torches with integrated extraction 42 - 44 mm106 0104 Adaptor for welding torches with integrated extraction 39 - 42 mm106 0084 Adaptor for welding torches with integrated extraction 30 - 38 mm

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Accessories

Mini-Exhaust armPart No. Description91 350 Exhaust arm, Ø 50 mm, length: 740 mm (without exhaust nozzle),

swivelling in all directions, made out of anodized aluminium joints out of molded plastic, incl. standard fixing device.Other exhaust arm diameters on request.

Mounting bracketsPart No. Description93 008 001 Table mounting bracket incl. two screw clamps93 008 002 Wall mounting bracket incl. screws and rawlplugs

Slit nozzlePart No. Description232 0002 Slit nozzle, width 200 mm

Tube nozzlePart No. Description232 0004 Tube nozzle, Ø 50 mm

Plexiglass nozzlePart No. Description232 0005 Plexiglass nozzle, 245 x 220 mm

Funnel nozzle, roundPart No. Description232 0006 Funnel nozzle, round, extraction hole Ø 210 mm

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1020

mm

655 mm655 mm

The Filter-Master, a mobile mechanical filter, is designed and ideally suitable for use at various welding workplaces and conditions. Built of rigid sheet metal construction and finished with incorporating anti corrosive powder coating with the Filter-Master is designed for every day use.Four heavy duty rubber castors allow ease of movement within the factory and the extraction arm can be swiveled by 360°. It is therefore very easy to direct the arm into any desired position. The Filter-Master is the ideal solution to your extraction prob-lems.

The contaminated air captured by the extraction hood is separa-ted from rough particles by a prefilter. Thus, the prefiltered air is directed through the subsequent main filter with a filter effici-ency of more than 99,9 % and the clean air is fed back to the workshop by two lateral blow-grids integrated in the machine. A control light indicates a necessary replacement of the filter insert. To replace the filter, the top cover is folded back. The life expectance of the filter is subject to the application of the Filter-Master.

When not in use the mains cable can be stored on the cable holder. All necessary controls, indicators and instructions are shown on the detailled control panel.

Filter-Master

UnitsPart No. Description64 100 100 Filter-Master with 1 flexible exhaust arm, 2,0

m, Ø 150 mm64 100 101 Filter-Master with 1 flexible exhaust arm, 3,0

m, Ø 150 mm64 100 102 Filter-Master with 1 flexible exhaust arm, 4,0

m, Ø 150 mm Technical dataFan permormance: 2.200 m³/hExtraction capacity (max.): 1.200 m³/hMotor power: 1,1 kWPower supply: 3 x 400 V / 50 HzFilter effeciency: 99,9 %Noise level: 68 dB(A)Weight: 80,0 kgDimensions (w x d x h): 655 x 655 x 1.020 mm

Spare filtersPart No. Description21 400 Spare filter for Filter-Master109 0033 Pre-filter mats (10 per set)

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1460

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655 mm655 mm

The Filter-Master XL is the basic type of filter units with high efficient KemTex® ePTFE membrane filter cartridges.

A great advantage of KemTex® ePTFE membrane filter cart-ridges - in addition to its high separation efficiency - is the possi-bility of cleaning them.

The control of the Filter-Master XL monitors the collected dust on the surface of the filter media and activates the neccesary cleaning cycle.

The unit can be equipped with a 2 m, 3 m or 4 m exhaust arm. Within its range, it can easily be brought in every position, which remains self-supporting.

The included KEMPER exhaust hood is rotatable by 360° and can be adapted to the welding joint because of its rectangular shape.

UnitsPart No. Description62 100 100 Filter-Master XL with one exhaust arm,

2,0 m, Ø 150 mm62 100 101 Filter-Master XL with one exhaust arm,

3,0 m, Ø 150 mm62 100 102 Filter-Master XL with one exhaust arm,

4,0 m, Ø 150 mm

Filter-Master XL

Technical dataFan permormance: 3.000 m³/hExtraction capacity (max.): 1.000 m³/hMotor power: 1,5 kWPower supply: 3 x 400 V / 50 HzFilter effeciency: 99,9 %Number of filter cartridges: 1Compressed air supply: 5 - 6 barNoise level: 69 dB(A)Weight: 135,0 kgDimensions (w x d x h): 655 x 655 x 1.460 mmIFA Certification: 201023121/1140

Spare filtersPart No. Description109 0300 10 m² KemTex® ePTFE membrane cartridge

filter

Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 μm

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All prices are exclusive of the current VAT.

Priced catalogue items will be delivered carriage paid, within the EU (mainland), incl. packaging. For orders below a net price of 1.000 €, a standard carriage charge of 17,50 € ex. VAT, for packaging, insurance and carriage will be raised.

All orders are subject to our conditions of sale.Price and technical specifications are subject tochange without notice. We do not accept anyliability for misprints. With the publication of thisprice list, all former price list loose there validity.The technical specifications stated in our catalogue are subject to change without notice.This catalogue is protected by copyright and remains our property.

This catalogue can be reclaimed at anytime.Reprints, or partial reprints can only be accepted with written authorisation by KEMPER.

KEMPER GmbH · Von-Siemens-Straße 20 · D-48691 Vreden Tel. +49 (0) 2564/68- 0 · Fax +49 (0) 2564/68-120 · [email protected] · www.kemper.eu

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