Driving Industry 4.0 Vegam Solutions

Industry 4.0 : The way we see it

Man or machine, taking right decision at the right time

See things as they are from wherever you are

Perform preventive and predictive actions

“Who did it?” “How?” “When?” “Using what?”

Wish I had 100% Traceability.

Training for new products, Process & tools

Wish I had “just in time training”! Wish it was “paper-less”!

How to find Process Orders, Purchase Orders, Quality Certificates….

Key Challenges

Key Challenges

So many compliance needs.. So complicated

How are my operations doing?

Wish I could have KPI’s what I want!

What is happening now in the factory?

Wish I could get real time view of operations

Wish Compliance to regulations was built into my process!

“Industry 4.0 Platform”

Industry 3.0 Industry 4.0

Key Advantages of Implementing • Paper less operations for

better transparency & efficiency

• Reduce human error by avoiding multiple entries in a paper based system

• Reduced inventory holding times due to faster availability of materials in the system

• Just in Time Training to help reduce accidents and enhance quality

• Digital SOP to help quicker adoption of new products • Continuous improvement enabled and tracked, result of real time visualization • BigData to capture IoT/Sensor Data for insightful analytics and predictive corrections

Architecture

BI ERP Execution SCADA Strategic Value V/S Response Time

- Extends & Interfaces with SAP ECC

Master data in SAP synced with Vegam 4i : • Materials Master data (MRP Controller, Purchasing Group, PPE, Hazard Info)

• Recipe BOM details

• GHS Label Information

Transactions Synced by Vegam 4i : • Purchase Order details (Used for Purchase Order Calendar in Vegam)

• Process Order Details(Used for Staging and Manufacturing Calendar)

• Delivery Order Details (Used for Delivery Calendar)

Transactions Vegam Performs in SAP • Material Movement (MIGO, Bin-2-Bin, Put Away (Raw Material & FG), 261 RM / FG

Consumption, 101 for Booking stock FG, Post Goods issue)

Other Transactions: • Process Order Final Completion, Time Ticket Update, Production data, Lot Number

in SAP and Extended in Vegam, Auto Batch Determination, For JIT QC Update in SAP, Extract RM QC from SAP

- Extends & Interfaces with SAP ECC

• Large Volume Data Store

• Real time data pump from various sources into Cloud and Cloud Historian

• APIs for Third Party to access for Running Analytics and other algorithms.

• Real Time Data Visualization Platform

• Supports 3D models with real time data overlay

• Supports 360* Visualization (Similar to Google StreetView)

• Built in Manufacturing Plant Specific KPI Reports with Drill Down

• Virtual Reality Walkthroughs with Live Data Overlays

• Label Design and Management Solution

• Label Data extraction from ERP / 3P DB

• Compliance Information from ERP / 3P DB

• Multiple Printers and Print Servers Supported

Summary Smart Factories is not about Automation! Smart factories is all about enabling intelligence at all levels of the factory.

Real Time Connectivity is key. Man, Machine and Material movements.

Smart Factory is the readiness to adopt future technologies like Connected Sensors, Connected Machines (M2M), Data Driven Decisions (Big Data and Predictive Inputs to Machines / People/ Process)

Vegam offers complete package to help transform factories as Smart Connected Factories.

Vegam has very successful case studies of mega process manufacturers transform as Smart Connected Factories.