vega505ee service manual - english valid from serial number

60600003

Vega505EE

660320001

Manual nr: 632 En Rev 5

Service manual - English

SWL: 230 kg/505 lbs

Visual inspection

Inspect lift functions regularly. Check to ensure that material is free from damage.

Before use

Ensure that the product is correctly assembled.

Check slingbar connection and safety latch function.

Check lift and base-width movement.

Check to ensure that the actuator is correctly installed.

Keep the user manual where it is accessible to users of the product.

Do not leave the user unattended during a lifting situation.

The lift unit may only be used by persons who have received instruction in the operation of the lift unit.

Safety information

Always read the user manual

Valid from serial number:

2 S E R V I C E M A N U A L

Table of contents

Assembly

-Final inspection ...................................................................................... 3

Using the product

- Important information ............................................................................ 4

- Trouble-shooting ................................................................................... 4

Exploded view and components .......................................... 5-6

Spare part list ...........................................................................11-12

Changing spare parts ............................................................13-14

Periodic inspection - protocol ....................................................15

- Description for periodic inspection .........................................................16

- Periodic inspection - instruction ....................................................... 17-18

Maintenance .................................................................................19

Symbols ..........................................................................................20

Technical information .............................................................20

- Dimensions .....................................................................................21-22

3S E R V I C E M A N U A L

AssemblyFinal inspection

Check to ensure that no parts have been left in the packaging.

Inspect the lift for signs of wear and damage.

Check all four castor wheels and castor wheel locks.

Check all connections and fixtures including screws and bolts.

Check the emergency stop function by activating the emergency stop button, and

then pressing either the up or down button. If nothing happens when the up or down

buttons are pressed, the emergency stop is functioning properly.

Grasp the hand control, press the up button and run the lift arm all the way up. Then,

press the down button and run the lift arm all the way down.

Test base-width adjustment function. Press the button for base-width adjustment to

widen the base fully, and then press the other button to narrow the base again.

Test lift function by lifting a person (not a user) using an approved sling. At the same

time, check the emergency lowering function with someone on the lift. See section on

Emergency lowering.

If the lift is functioning correctly, connect the charger and check to ensure that the

charging lamp on the control box lights up.

NOTE!

Before the lift is used for the first time:

- it must be charged for at least 4 hours. See section on charging batteries.

- the control box service counter needs to be reset. To reset the service counters press

both lift buttons on the hand control at the same time for 5 seconds.

An audio signal will indicate that the timer has been reset.

Keep the user manual where it is accessible to users of the product.


Trouble shooting

If the lift or base-width adjustment cannot be activated, check the following:

- That the emergency stop button is not pressed in.

- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.

- That battery charging is not in progress.

- That the battery is charged.

If the lift is not working properly, contact your dealer.

If the lift makes unusual noises:

- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.

Using the product

Important Information

• The lift must be assembled according to the instructions provided by Handicare.

• The lift may only be used indoors and on a level floor.

• Lifting accessories must be properly fitted and tested in relation to the user’s needs and functional ability.

• Do not leave the user unattended during a transfer situation.

• Under no circumstances may the safe working load be exceeded. See section on Safe Working Load.

• Never move the lift by pulling on the actuator!

• The lift must not be used or immersed in or under water including showering.

• The lift should not be left / stored in a high humidity environment.

• The lift must not be charged in a wet room.

• To ensure optimal function, the lift must be inspected regularly. See section on other maintenance details.

• Warranty applies only if repairs or alterations are made to the product by personnel who are authorized by Handicare.

• Using lifting accessories other than those approved can entail a risk.

• Note that there is a pinch point between the manual emergency lowering mechanism and the lift arm when

the lift arm is in its highest and lowest positions.

• Verify that all lifting accessories hang vertically and can move freely.


ITEM

NO

.TI

TLE

QTY

.

1B

ase

Ve

ga

50

5E

E1

2V

eg

a m

ast

1

3Slin

gB

ar

M f

ram

e1

4M

6S D

IN 9

31

8.8

M8

x4

0 f

zb1

5Sle

ev

e 1

0x8

x2

61

6W

ash

er

DIN

12

5 8

.4x1

6x1

.6 f

zb1

7Lo

ck n

ut

DIN

98

5 M

8 f

zb1

8N

ut

co

ve

r M

SM

8G

2

9H

B3

00

21

-01

(H

an

d c

on

tro

l HB

32

4 b

utt

on

)1

10

Sw

ift

ho

ok

1

11

Loc

k n

ut

DIN

98

5 C

L6 M

12

fzb

4

12

Sh

ou

lde

r b

olt c

ov

er

M1

2 G

4

13

Ba

tte

ry c

ov

er

Lin

ak 0

09

40

06

21

14

Nu

t c

ov

er

MSM

12

G4

15

Sh

ou

lde

r b

olt ISO

73

79

12

.9 1

6xM

12

x7

54

16

Wa

she

r D

IN4

33

17

x2

8x2

,5 A

48

ITEM

NO

.TI

TLE

QTY

.

1B

ase

Ve

ga

50

5E

E1

2V

eg

a m

ast

1

3Slin

gB

ar

M f

ram

e1

4M

6S D

IN 9

31

8.8

M8

x4

0 f

zb1

5Sle

ev

e 1

0x8

x2

61

6W

ash

er

DIN

12

5 8

.4x1

6x1

.6 f

zb1

7Lo

ck n

ut

DIN

98

5 M

8 f

zb1

8N

ut

co

ve

r M

SM

8G

2

9H

B3

00

21

-01

(H

an

d c

on

tro

l HB

32

4 b

utt

on

)1

10

Sw

ift

ho

ok

1

11

Loc

k n

ut

DIN

98

5 C

L6 M

12

fzb

4

12

Sh

ou

lde

r b

olt c

ov

er

M1

2 G

4

13

Ba

tte

ry c

ov

er

Lin

ak 0

09

40

06

21

14

Nu

t c

ov

er

MSM

12

G4

15

Sh

ou

lde

r b

olt ISO

73

79

12

.9 1

6xM

12

x7

54

16

Wa

she

r D

IN4

33

17

x2

8x2

,5 A

48

5 37 6

16

13

89

11

12

15

16

4

1

10

2

14

Exploded view and components


15

14

SEC

TIO

N A

-A1

7

16

18

ITE

M N

O.

TITL

EQ

TY.

1V

eg

a li

ftin

g a

rm c

om

ple

te1

2V

eg

a m

ast

we

lde

d1

3V

eg

a L

A4

4 -

44

32

04

+5

L35

00

A0

1

4Sc

rew

M6

S D

IN9

31

8.8

M8

x6

5 f

zb1

5N

ut

co

ve

r M

SM

8G

5

6Sle

ev

e 1

0x8

x5

01

7B

ush

ing

te

flo

n C

0B

01

0-1

01

21

8Sh

ou

lde

r b

olt ISO

73

79

(D

IN6

10

) 1

2.9

10

xM

8x3

51

9Lo

ck n

ut

DIN

98

5 M

8 f

zb3

10

Wa

she

r D

IN1

25

8.4

x1

6x1

.6 f

zb5

11

Sle

ev

e 1

0x8

x3

71

12

Sc

rew

M6

S D

IN9

31

8.8

M8

x5

0 f

zb1

13

Lin

k V

1

14

Ve

ga

bu

shin

g m

ast

2

15

Ve

ga

lift

ing

arm

sh

aft

1

16

Wa

she

r n

ylo

n 5

0x1

7x2

2

17

Loc

k n

ut

DIN

98

5 C

L6 M

16

fzb

2

18

Ve

ga

en

d c

ov

er

ma

st2

19

Loc

k n

ut

DIN

98

5 C

L6 M

5 f

zb4

20

Nu

t c

ov

er

MSM

5G

4

21

Ve

ga

co

ntr

ol b

ox c

ov

er

CB

JC

1

22

Lin

ak M

BJ

2 in

cl.

scre

ws

1

23

Sc

rew

MC

6S D

IN7

98

4 M

5x1

6 f

zb1

24

Sc

rew

MC

6S D

IN7

98

4 M

5x1

2 f

zb3

25

BA

J1

03

0-0

0 (

Ba

tte

ry b

ox C

BJ

gre

y,

BA

J1

)1

26

CB

J0

45

-00

(C

on

tro

lbo

x C

BJ

Ca

re w

dis

pla

y L

A4

4)

1

22

4

8

13

1

9

2

10

3 5

5 11

21

23

20

19

20

26

9

24

6

12

25

10

7

A A



10

16

20

25

7

174 5 143

8

23

2

18

13

19

11

22

12

6

21

1

91

5

24

26

ITE

M N

O.

TITL

EQ

TY.

1V

eg

a le

g r

igh

t a

sm1

2V

eg

a le

g le

ft a

sm1

3Sh

ou

lde

r b

olt ISO

73

79

12

.9 1

6xM

12

x6

52

4Lo

ck n

ut

DIN

98

5 C

L6 M

12

fzb

2

5W

ash

er

DIN

12

5 1

3x2

5x2

.5 f

zb2

6Sc

rew

K6

S D

IN7

38

0 8

.8 M

8x2

0 f

zb2

7B

rac

ke

t a

ctu

ato

r c

en

ter

1

8Sle

ev

e 1

0x8

x2

62

9W

ash

er

DIN

12

5 8

.4x1

6x1

.6 f

zb4

10

M6

S D

IN 9

31

8.8

M8

x4

0 f

zb2

11

Nu

t c

ov

er

MSM

8G

4

12

Loc

k n

ut

DIN

98

5 M

8 f

zb2

13

Leg

sp

rea

d a

ctu

ato

r LA

23

-23

00

06

-03

1

14

Sh

ou

lde

r b

olt c

ov

er

M1

2 G

2

15

Ve

ga

ce

nte

r se

ctio

n w

eld

ed

1

16

Nu

t c

ov

er

MSM

12

G2

17

Wa

she

r B

K1

SF

16

x3

0x1

,52

18

Leg

sp

rea

din

g c

en

ter

asm

1

19

Circ

lip S

GA

DIN

47

1 1

0m

m1

20

Wa

she

r B

K1

SF

10

x2

0x1

,51

21

Leg

sp

rea

din

g a

rm2

22

Ra

dia

l be

arin

g B

K1

8x8

4

23

SG

A C

IRC

LIP

DIN

47

1 8

mm

2

24

Ra

dia

l be

arin

g B

K1

10

x1

21

25

Wa

she

r D

IN1

00

8x1

6x1

,25

fzb

2

26

Sh

im w

ash

er

DIN

98

8 1

8x2

5x0

,52

10

16

20

25

7

174 5 143

8

23

2

18

13

19

11

22

12

6

21

1

91

5

24

26

ITE

M N

O.

TITL

EQ

TY.

1V

eg

a le

g r

igh

t a

sm1

2V

eg

a le

g le

ft a

sm1

3Sh

ou

lde

r b

olt ISO

73

79

12

.9 1

6xM

12

x6

52

4Lo

ck n

ut

DIN

98

5 C

L6 M

12

fzb

2

5W

ash

er

DIN

12

5 1

3x2

5x2

.5 f

zb2

6Sc

rew

K6

S D

IN7

38

0 8

.8 M

8x2

0 f

zb2

7B

rac

ke

t a

ctu

ato

r c

en

ter

1

8Sle

ev

e 1

0x8

x2

62

9W

ash

er

DIN

12

5 8

.4x1

6x1

.6 f

zb4

10

M6

S D

IN 9

31

8.8

M8

x4

0 f

zb2

11

Nu

t c

ov

er

MSM

8G

4

12

Loc

k n

ut

DIN

98

5 M

8 f

zb2

13

Leg

sp

rea

d a

ctu

ato

r LA

23

-23

00

06

-03

1

14

Sh

ou

lde

r b

olt c

ov

er

M1

2 G

2

15

Ve

ga

ce

nte

r se

ctio

n w

eld

ed

1

16

Nu

t c

ov

er

MSM

12

G2

17

Wa

she

r B

K1

SF

16

x3

0x1

,52

18

Leg

sp

rea

din

g c

en

ter

asm

1

19

Circ

lip S

GA

DIN

47

1 1

0m

m1

20

Wa

she

r B

K1

SF

10

x2

0x1

,51

21

Leg

sp

rea

din

g a

rm2

22

Ra

dia

l be

arin

g B

K1

8x8

4

23

SG

A C

IRC

LIP

DIN

47

1 8

mm

2

24

Ra

dia

l be

arin

g B

K1

10

x1

21

25

Wa

she

r D

IN1

00

8x1

6x1

,25

fzb

2

26

Sh

im w

ash

er

DIN

98

8 1

8x2

5x0

,52



57

12

2

98

1 4

10

63

11

ITEM

NO

.TI

TLE

QTY

.

1V

eg

a le

g le

ft w

eld

ed

1

2Fro

nt

Fo

rk V

eg

a 0

31

3R

ad

ial b

ea

rin

g B

K1 1

6x25

2

4Sc

rew

K6S D

IN73

80

8.8

M8x20

fzb

1

5Lo

ck n

ut

DIN

98

5 C

L6 M

10

FZB

2

6Sc

rew

_K6S_IS

O7

38

0_10

.9_M

8x25

_fz

b1

7R

ea

r w

he

el 10

0m

m1

8Sc

rew

MF6S D

IN79

91

8.8

M10

x90

fzb

1

9R

ea

r fo

rk 1

25 m

m1

10

Sc

rew

MF6S D

IN79

91

8.8

M10

x80

fzb

1

11

Fro

nt

wh

ee

l 10

0m

m1

12

Wh

ee

l b

um

pe

r2

ITEM

NO

.TI

TLE

QTY

.

1V

eg

a le

g le

ft w

eld

ed

1

2Fro

nt

Fo

rk V

eg

a 0

31

3R

ad

ial b

ea

rin

g B

K1 1

6x25

2

4Sc

rew

K6S D

IN73

80

8.8

M8x20

fzb

1

5Lo

ck n

ut

DIN

98

5 C

L6 M

10

FZB

2

6Sc

rew

_K6S_IS

O7

38

0_10

.9_M

8x25

_fz

b1

7R

ea

r w

he

el 10

0m

m1

8Sc

rew

MF6S D

IN79

91

8.8

M10

x90

fzb

1

9R

ea

r fo

rk 1

25 m

m1

10

Sc

rew

MF6S D

IN79

91

8.8

M10

x80

fzb

1

11

Fro

nt

wh

ee

l 10

0m

m1

12

Wh

ee

l b

um

pe

r2



537

4

61

125

1 S

crew

no.

13

mee

ts th

e op

posit

e sc

rew

at t

he c

ente

r. (L

1 =

L2).

2 S

crew

no.

9, 1

0 an

d 1

1 ar

e ap

plie

d w

ith 4

Nm

and

Loc

tite

2701

.

40

A

L2 L1

DET

AIL

A

SCA

LE 1

: 11

121

68

13 7

11

103

2

45

92

2

ITEM

NO

.DO

CUM

ENT N

O.

REV.

TITLE

QTY

.1

9000

1588

01M

ainf

ram

e Sl

ingB

ar1

290

0014

4801

Slid

e be

arin

g 20

x24x

15 P

A66

1

390

0015

8902

Supp

ort p

in1

490

0014

4701

Nee

dle

rolle

r thr

ust b

earin

g w

ashe

r A

S203

52

590

0014

4601

Nee

dle

bea

ring

AXK

203

51

690

0015

86-0

0203

Tube

for S

lingB

ar2

790

0015

8702

Hook

for S

lingB

ar2

890

0015

9102

Car

go b

arrie

r2

990

0015

9702

Scre

w P

6SS

DIN

931

8.8

M6x

45 fz

b2

1090

0014

4902

Scre

w P

6SS

DIN

931

8.8

M6x

40 fz

b2

1190

0015

9602

Scre

w P

6SS

DIN

931

8.8

M6x

25 fz

b4

1290

0005

1202

Circ

lip S

GA

20

DIN

471

1

1390

0015

9802

Scre

w K

6S IS

O73

80 8

.8 M

5x12

fzb

4

REVI

SIO

N H

ISTO

RY

REV.

DESC

RIPT

ION

DATE

APP

ROVE

D

0290

0011

79_D

ecal

rem

oved

2011

-09-

01hc

-mab

r

03C

hang

e in

900

0158

720

11-0

9-22

hc-m

abr

04C

hang

e in

900

0158

920

12-0

3-15

hc-m

aho

05Sc

rew

s (-1

449,

-159

6, -1

597,

-159

8) c

hang

ed to

FZB

; 90

0015

90 re

mov

ed20

13-0

8-21

hc-a

ndbo

l

06Re

visio

n of

900

0158

6 ch

ange

d20

14-1

1-13

hc-m

akn

07Re

visio

n of

900

0159

1 ch

ange

d20

15-0

2-09

hc-m

akn

D E FC

12

34

BA

32

15

C D

46

78

A B

SCA

LE:1

:10

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

Rele

ased

Slin

gBar

M fr

ame

9000

1662

07

1540

g

2015

-02-

11

A3

Unle

ss o

ther

wise

stat

ed, g

ener

al

tole

ranc

es a

ccor

din

g to

ISO

276

8-m

hc-m

akn

537

4

61

125

1 S

crew

no.

13

mee

ts th

e op

posit

e sc

rew

at t

he c

ente

r. (L

1 =

L2).

2 S

crew

no.

9, 1

0 an

d 1

1 ar

e ap

plie

d w

ith 4

Nm

and

Loc

tite

2701

.

40

A

L2 L1 D

ETA

IL A

SC

ALE

1 :

11

121

68

13 7

11

103

2

45

92

2

ITEM

NO

.DO

CUM

ENT N

O.

REV.

TITLE

QTY

.1

9000

1588

01M

ainf

ram

e Sl

ingB

ar1

290

0014

4801

Slid

e be

arin

g 20

x24x

15 P

A66

1

390

0015

8902

Supp

ort p

in1

490

0014

4701

Nee

dle

rolle

r thr

ust b

earin

g w

ashe

r A

S203

52

590

0014

4601

Nee

dle

bea

ring

AXK

203

51

690

0015

86-0

0203

Tube

for S

lingB

ar2

790

0015

8702

Hook

for S

lingB

ar2

890

0015

9102

Car

go b

arrie

r2

990

0015

9702

Scre

w P

6SS

DIN

931

8.8

M6x

45 fz

b2

1090

0014

4902

Scre

w P

6SS

DIN

931

8.8

M6x

40 fz

b2

1190

0015

9602

Scre

w P

6SS

DIN

931

8.8

M6x

25 fz

b4

1290

0005

1202

Circ

lip S

GA

20

DIN

471

1

1390

0015

9802

Scre

w K

6S IS

O73

80 8

.8 M

5x12

fzb

4

REVI

SIO

N H

ISTO

RY

REV.

DESC

RIPT

ION

DATE

APP

ROVE

D

0290

0011

79_D

ecal

rem

oved

2011

-09-

01hc

-mab

r

03C

hang

e in

900

0158

720

11-0

9-22

hc-m

abr

04C

hang

e in

900

0158

920

12-0

3-15

hc-m

aho

05Sc

rew

s (-1

449,

-159

6, -1

597,

-159

8) c

hang

ed to

FZB

; 90

0015

90 re

mov

ed20

13-0

8-21

hc-a

ndbo

l

06Re

visio

n of

900

0158

6 ch

ange

d20

14-1

1-13

hc-m

akn

07Re

visio

n of

900

0159

1 ch

ange

d20

15-0

2-09

hc-m

akn

D E FC

12

34

BA

32

15

C D

46

78

A B

SCA

LE:1

:10

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

Rele

ased

Slin

gBar

M fr

ame

9000

1662

07

1540

g

2015

-02-

11

A3

Unle

ss o

ther

wise

stat

ed, g

ener

al

tole

ranc

es a

ccor

din

g to

ISO

276

8-m

hc-m

akn

537

4

61

125

1 S

crew

no.

13

mee

ts th

e op

posit

e sc

rew

at t

he c

ente

r. (L

1 =

L2).

2 S

crew

no.

9, 1

0 an

d 1

1 ar

e ap

plie

d w

ith 4

Nm

and

Loc

tite

2701

.

40

A

L2 L1

DET

AIL

A

SCA

LE 1

: 11

121

68

13 7

11

103

2

45

92

2

ITEM

NO

.DO

CUM

ENT N

O.

REV.

TITLE

QTY

.1

9000

1588

01M

ainf

ram

e Sl

ingB

ar1

290

0014

4801

Slid

e be

arin

g 20

x24x

15 P

A66

1

390

0015

8902

Supp

ort p

in1

490

0014

4701

Nee

dle

rolle

r thr

ust b

earin

g w

ashe

r A

S203

52

590

0014

4601

Nee

dle

bea

ring

AXK

203

51

690

0015

86-0

0203

Tube

for S

lingB

ar2

790

0015

8702

Hook

for S

lingB

ar2

890

0015

9102

Car

go b

arrie

r2

990

0015

9702

Scre

w P

6SS

DIN

931

8.8

M6x

45 fz

b2

1090

0014

4902

Scre

w P

6SS

DIN

931

8.8

M6x

40 fz

b2

1190

0015

9602

Scre

w P

6SS

DIN

931

8.8

M6x

25 fz

b4

1290

0005

1202

Circ

lip S

GA

20

DIN

471

1

1390

0015

9802

Scre

w K

6S IS

O73

80 8

.8 M

5x12

fzb

4

REVI

SIO

N H

ISTO

RY

REV.

DESC

RIPT

ION

DATE

APP

ROVE

D

0290

0011

79_D

ecal

rem

oved

2011

-09-

01hc

-mab

r

03C

hang

e in

900

0158

720

11-0

9-22

hc-m

abr

04C

hang

e in

900

0158

920

12-0

3-15

hc-m

aho

05Sc

rew

s (-1

449,

-159

6, -1

597,

-159

8) c

hang

ed to

FZB

; 90

0015

90 re

mov

ed20

13-0

8-21

hc-a

ndbo

l

06Re

visio

n of

900

0158

6 ch

ange

d20

14-1

1-13

hc-m

akn

07Re

visio

n of

900

0159

1 ch

ange

d20

15-0

2-09

hc-m

akn

D E FC

12

34

BA

32

15

C D

46

78

A B

SCA

LE:1

:10

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

Rele

ased

Slin

gBar

M fr

ame

9000

1662

07

1540

g

2015

-02-

11

A3

Unle

ss o

ther

wise

stat

ed, g

ener

al

tole

ranc

es a

ccor

din

g to

ISO

276

8-m

hc-m

akn



1:2

2

1 4 5

3

USE

LOC

TITE

243

REV

ISIO

N H

ISTO

RY

REV

.D

ESC

RIPT

ION

DA

TEA

PPRO

VED

ITEM

N

O.

DO

CUM

ENT

NO

.RE

V.

TITLE

QTY

.

190

0003

3402

Swift

hoo

k1

290

0017

9901

Sprin

g pl

unge

r GN

615

K M

4x9

1

390

0003

5101

Shou

lder

bol

t ISO

7379

(DIN

610)

12.

9 10

xM8x

301

490

0000

2603

Lock

nut

DIN

985

M8

fzb

1

590

0015

6001

Nut

cov

er M

SM8S

1

B C D

12

A

32

14

BA

56

C

3

SCA

LE:1

:1

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

hc-m

abr

Rele

ased

Swift

hoo

k

7020

0008

01

2011

-08-

16

A4

Unle

ss o

ther

wise

stat

ed,

gene

ral t

oler

ance

s ac

cord

ing

to IS

O 2

768-

m

This

dra

win

g an

d a

ny in

form

atio

n or

des

crip

tive

mat

ter s

et o

ut h

ereo

n ar

e th

e co

nfid

entia

l and

cop

yrig

ht p

rope

rty o

f Han

dic

are

and

mus

t not

be

disc

lose

d, l

oane

d, c

opie

d o

r use

d fo

r man

ufac

turin

g, te

nder

ing

or a

ny o

ther

pur

pose

with

out t

heir

writ

ten

perm

issio

n.

1:2

2

1 4 5

3

USE

LOC

TITE

243

REV

ISIO

N H

ISTO

RY

REV

.D

ESC

RIPT

ION

DA

TEA

PPRO

VED

ITEM

N

O.

DO

CUM

ENT

NO

.RE

V.

TITLE

QTY

.

190

0003

3402

Swift

hoo

k1

290

0017

9901

Sprin

g pl

unge

r GN

615

K M

4x9

1

390

0003

5101

Shou

lder

bol

t ISO

7379

(DIN

610)

12.

9 10

xM8x

301

490

0000

2603

Lock

nut

DIN

985

M8

fzb

1

590

0015

6001

Nut

cov

er M

SM8S

1

B C D

12

A

32

14

BA

56

C

3

SCA

LE:1

:1

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

hc-m

abr

Rele

ased

Swift

hoo

k

7020

0008

01

2011

-08-

16

A4

Unle

ss o

ther

wise

stat

ed,

gene

ral t

oler

ance

s ac

cord

ing

to IS

O 2

768-

m

This

dra

win

g an

d a

ny in

form

atio

n or

des

crip

tive

mat

ter s

et o

ut h

ereo

n ar

e th

e co

nfid

entia

l and

cop

yrig

ht p

rope

rty o

f Han

dic

are

and

mus

t not

be

disc

lose

d, l

oane

d, c

opie

d o

r use

d fo

r man

ufac

turin

g, te

nder

ing

or a

ny o

ther

pur

pose

with

out t

heir

writ

ten

perm

issio

n.

1:2

2

1 4 5

3

USE

LOC

TITE

243

REV

ISIO

N H

ISTO

RY

REV

.D

ESC

RIPT

ION

DA

TEA

PPRO

VED

ITEM

N

O.

DO

CUM

ENT

NO

.RE

V.

TITLE

QTY

.

190

0003

3402

Swift

hoo

k1

290

0017

9901

Sprin

g pl

unge

r GN

615

K M

4x9

1

390

0003

5101

Shou

lder

bol

t ISO

7379

(DIN

610)

12.

9 10

xM8x

301

490

0000

2603

Lock

nut

DIN

985

M8

fzb

1

590

0015

6001

Nut

cov

er M

SM8S

1

B C D

12

A

32

14

BA

56

C

3

SCA

LE:1

:1

DW

G.

NO

.RE

V.

NA

ME

DA

TE

DRA

WN

APP

ROV

ED B

Y

SHEE

T 1 O

F 1

WEI

GHT

:

CO

MM

ENTS

:

STA

TUS:

TITLE

MA

TERI

AL:

SIZE

hc-m

abr

Rele

ased

Swift

hoo

k

7020

0008

01

2011

-08-

16

A4

Unle

ss o

ther

wise

stat

ed,

gene

ral t

oler

ance

s ac

cord

ing

to IS

O 2

768-

m

This

dra

win

g an

d a

ny in

form

atio

n or

des

crip

tive

mat

ter s

et o

ut h

ereo

n ar

e th

e co

nfid

entia

l and

cop

yrig

ht p

rope

rty o

f Han

dic

are

and

mus

t not

be

disc

lose

d, l

oane

d, c

opie

d o

r use

d fo

r man

ufac

turin

g, te

nder

ing

or a

ny o

ther

pur

pose

with

out t

heir

writ

ten

perm

issio

n.



Spare part list

Article no. Product Unit Components Images

80100093 Actuator mast Vega LA44 1 set 1 x Actautor LA44

2 x Locking nut M8

80100056 Actuator base LA23 1 set 1 x Actuator Vega LA23

1 x Motor cable for LA23

2 x Locking nut M8

0,25 x Cardboard

80100001 Front castor 100 mm 1 set 1 x Front castor

1 x Locking nut M10

80100002 Rear castor 100 mm 1 set 1 x Rear castor

1 x Locking nut M10

80100169 Control box CBJC Vega505EE 1 pce 1 x Control box

80100057 Battery CBJ 1 pce 1 x Battery

80100161 Batterybox CBJ BAJ1 1pce 1 x Batterybox


Article no. Product Unit Components Images

80100156 Hand control HB32-4 1 pce 1 x Hand control

80100058 Sling bar lock, for Alu sling bar 1 set 10 x Cargo barrier

20 x Screw M5x12

80100048 Cable for charger EU 1 pce 1 x Charger cable

80100046 Cable for charger UK 1 pce 1 x Charger cable

80100045 Cable for charger US 1 pce 1 x Charger cable

80100047 Cable for charger AU 1 pce 1 x Charger cable

80100157 Turning handle Vega 1 pce 1 x Turning handle

(serial no.: 660310478-660310489)

80100074 Bumper kit 80 mm 1 set 4 x Rubber bumper


Changing spare parts

80100001, 80100002 Front/rear castor 100 mm

Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,

and then secure the castor with the screw.

80100045, -46, -47, -48, -52, -59, -60, -61

Connect the charger cable to the control box, and then plug it into a wall socket.

80100051 Control box CBJH

Activate the emergency stop, and then disconnect the actuator and hand control. Remove the two long screws and

remove the control box. Install the new control box and secure it with the two crews. Connect the actuator and control

box.

80100055, 80100056 Actuator leg spreading

Connect the motor cable to the actuator.

Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box.

Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers and loosen the screw and

nut. Remove the actuator.

Install the new actuator; start by securing the end that is secured to the leg. Use the accompanying lock nut, and then

secure the end that is connected to the base of the mobile lift. Use the accompanying lock nut. Replace the screw

covers. Connect the actuator to the control box.

80100057 Battery CBJ

Remove the lift battery and remove the screws. Disconnect the battery contacts and remove the batteries. Install the

new batteries in the battery box and connect the contacts. Place the cover on the box and secure it with the screws.

Note! The battery must be charged for at least 4 hours before it is used for the first time.

80100058 Slingbar lock for slingbar alu

Remove the screws on either side of the safety latch and remove it. Install the new safety latch and secure it with the two

accompanying M5x12 screws. Position the safety latch, so that the bevelled side is facing in towards the lift hook.

80100062 Hand control 4-button Linak CBJH

Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.

80100065 Front castor 75 mm

80100066 Rear castor 75 mm

Using an Allen key, remove the screw. Replace the castor, securing it with the screw and accompanying lock nut.

80100068 Hanger Strap lock, for steel slingbar

Remove the safety latch by pulling the ring until one side of it is freed from the slingbar, and then remove the other side.

Insert the new safety latch into the hole on one side of the slingbar, and then into the other hole. Ensure that the safety

latch snaps securely into place; it must be able to move freely in the holes.

80100074 Bumper kit

Remove the castors and remove the bumper. Install the new bumper and castors.


80100074 Bumper kit

Montera loss hjulen och ta bort den gamla bumpern, montera dit den nya tillsammans med hjulet.

80100093 Actuator mast Vega LA44

Sänk lyftarmen till sitt nedersta läge. Aktivera nödstoppen. Koppla ur ställdonet ur kontrollboxen. Montera loss ställ-

donets övre del genom att ta bort täckhattarna och skruva loss skruven och muttern, lossa ställdonets nedre del på

samma sätt. Lyft lyftarmen och tag loss ställdonet. Montera det nya ställdonet. Börja med att passa in den nedre delen,

lyft lyftarmen och passa in den övre delen. Montera fast ställdonet med befintliga skruvar och de nya medföljande lås-

muttrarna. Montera dit täckhattarna och koppla in ställdonet i kontrollboxen.

80100156 Hand control HB32-4

Aktivera nödstoppen och koppla ur handkontrollen, koppla in den nya handkontrollen.

80100157 Turning handle Vega (serial No: 660310478 - 660310489

Använd knopparna för att avlägsna skruvarna. montera de nya skruvarna med knopparna.

80100161 Battery box CBJ Grey BAJ1

Tag loss befintligt batteri genom att lyfta det rakt upp ur hållaren på kontrollboxen. Montera det nya batteriet i hållaren.

Kom ihåg att batteriet måste laddas minst fyra timmar innan första användning.

80100169 Control box CBJC Vega505EE

Aktivera nödstoppen och koppla ur ställdon och handkontroll. Ta bort batteriet, skruva ur de två genomgående

skruvarna och tag bort kontrollboxen. Montera dit den nya kontrollboxen genom att skruva fast den med de två

skruvarna. Sätt tillbaka batteriet och koppla in ställdon och handkontroll igen.

Lift type: Contract no:s/n: Name:Version: Address:Prod. year: Sling bar id.: Situation of use: Home Institution Other

Comments: 1. Attention 2. Correct 3. Do not use!

Periodic inspection - protocol

Date: Load test weight: Serviced by:

In accordance with ISO 10535:2006 Annex B-Periodic inspection

Base:

Check for visible damage

Check:

A Castor

B Brakes

C Screws

Mast:

Inspect the mast

Check:

D Screws

E Lift arm hardware etc

F Link

G Slingbar and the function of the safety latches

H Mast actuator

I Battery and cable installations

J Hand control

K Emergency stop

L Emergency lowering

M Charging

N Product label

Test of safe working load:

Safe working load test mast

Safe working load test base

Mechanical emergency lowering

Accessories:

Documentation:

Instructions / manuals

Controll box:

Reset the control box service counter


K

J

L

E

L

H

F

G

A

A

N

B

D

C

M

N

I

Description for periodic inspection


Periodic inspection - instruction

Base

-Check the base for visible damage to the surfaces, finish, etc.

Castors

-Roll the lift unloaded on the floor, check that the castors roll and turn freely.

-Check that the castor fasteners are tight.

Brakes

-Lock the brakes. Check that the castors do not turn when the lift is pushed.

Check the legspreading actuator

-Check the legspreading actuator for visible damage to the surfaces, finish, etc.

-Check screws, bolts and links etc.

Mast

-Check the mast for visible damage to the surfaces, finish etc.

-Check screws, nuts, bolts etc.

Screws

-Check screws, and listen for peculiar noises and vibrations.

Liftarm, hardware -Check the liftarm for visible damage to the surfaces, finish etc.

-Check screws, nuts, bolts etc.

Link

-Check the link, slingbar to mast, hardware and covers.

-Check screws, bolts and links etc.

Slingbar and safety latch function

-Check to ensure that there is no visible wear or damage.

- Check the function of the safety latches.

Mast actuator

-Verify that the upper and lower actuator fasteners to the mast are tight.

-Visual inspection.

-Check of abnormal noise level.


Battery and cable installations

- Check battery and electrical cable.

- Verify that all cables are properly inserted.

Controlbox

-Verify that all functions on the control panel are working

Handcontrol

-Verify that all functions on the handset are working.

Emergency stop

-Verify that the lift does not operate when emergency stop is pressed in.

Emergency lowering

-Verify the function of emergency lowering.

Charging

-Verify that charging is operating. Yellow lamp on the controllbox should light up when charging.

Product label

- Check the serial number so that the label is there and readable. Note the serial number on the protocol.

Test of safe working load

Mast safe working load

-Run the lift with safe working load, all the way up and down, listen for peculiar noises and vibrations.

Base safe working load

-Widen the base with safe working load, listen for peculiar noises and vibrations.

Accessories

-Check the accessories to the lift.

Documentation

- Check that the manual is available and up-to-date.

To reset the service counters press both lift buttons on the hand control at the same time for 5 seconds.

An audio signal will indicate that the timer has been reset.


Maintenance

The lift must undergo thorough inspection at least once per year. Inspection must be performed by authorized personnel

and in accordance with Handicare’s service manual.

Repairs and maintenance may only be done by authorized personnel using original spare parts.

Used batteries are to be left at the nearest recycling station. Used batteries can also be returned to

Handicare or a Handicare dealer for recycling.

Cleaning/disinfection

If necessary, clean the lift with warm water or a soap solution and check that the castors are free from dirt and hair. Do

not use cleaning agents containing phenol or chlorine, as this could damage the aluminium and the plastic materials. If

disinfection is needed, 70 % ethanol, 45 % isopropanol or similar should be used.

Storage and transportation

If the lift is not to be used for some time or e.g., during transport, we recommend that the emergency stop button be

pressed in. The hoist should be transported and stored in -10 ° C to + 50 ° C and in normal humidity, 30% -75 %.

The air pressure should be between 700 and 1060 hPa. Let the hoist reach room temperature before the batteries are

charged or the hoist is used.

Service agreements

Handicare offers the possibility of service agreements for maintenance and regular testing of your mobile lift. Contact

your local Handicare representative.

75%

30%

1060 hPa

700 hPa

+50 °C

-10 °C

75%

30%


Read user manual

May not be discarded in domestic waste

The product complies with the requirements of the Medical Devices Directive 93/42/EEC.

Type B, according to the degree of protection against electric shock.

The device is intended for indoor use.

Class lI equipment

Always read the user manual

Symbols

Medical Device Class I. The product complies with the requirements of the Medical Devices Directive 93/42/EEC.

Lifting speed: 37 mm/s without load.

Batteries: Two 12V, 2.9 Ah valve-regulated, sealed, lead accumulator (gel-type batteries)

Charger: Max. 400mA

Motor (mast): DC 24V, 9,7 Amp. IP X4. Operationtime: 10% at maximum continous operation of

2 minutes, maximum 5 cycles per minute. Push: 10 000N.

Motor (base): DC 24V, 2.2 Amp. IP X4. Operationtime: 10% at maximum continous operation of

2 minutes, maximum 5 cycles per minute. Push: 1500N.

Sound level: With load: upwards: 43 dB(A) downwards: 44 dB(A).

Material Steel

Emergency lowering: Manual and electrical

Castors: Front 4”, 100 mm, back 4”, 100mm

Weight: 42,8 kg

IP class: IP X4

Expected lifetime: 10 years

Operating forces buttons on

handset:

4 N

Max. load: 230 kg / 505Ibs

Technical Information


Dimensions

230/

9,0

- 17

65/

69.4

668/26.3

250/9.8

685/26.9

637/25

675/26.5

925/36.4

1210/47.6

308/

12.1

67/2

.6

117/

4.6

1235

/48.

6

1998

/78.

6All measurement are in mm/inchTolerance +/- 5 mm/ 0.2”


1240

1141

490

189

700

1031

350-380

D

F

8

E

D

C

B

A

G

H

J

K

L

M

7654321 9 10 11 12 13 14 15 16

91 2 3 4 5 6 7 8 10 11 12

K

G

A

B

C

D

E

F

H

J

SCALE:1:20

DWG. NO. REV.

NAME DATE

DRAWN

APPROVED BY

SHEET 1 OF 1WEIGHT:

COMMENTS:

STATUS: TITLE

MATERIAL:

SIZE

hc-mabr

Released

Vega EE

60600002 01

g

2010-03-30

A1

Unless otherwise stated, general tolerances according to ISO 2768-m

670/26.3 - 1065/41.9

550/21.6 - 925/36.4

860/33.8

700/27.5

490/19.3

310/12.2

350/13.7-380/14.9

• Turning radius is 615 mm/24.2 inch

• The total weight of the lift is 42,8 kg

• The weight of the heaviest part is 25,8 kg

• D is movement in forward direction

• Outer dimension 650 mm

All measurement are in mm/inchTolerance +/- 5 mm/ 0.2”


Tolerance +/- 5 mm/ 0.2”

Handicare AB is quality and environmentcertified in accordance with ISO 9001, ISO 13485 and ISO 14001.

Handicare ABTorshamnsgatan 35 SE-164 40 Kista, SWEDENTel: +46 (0)8-557 62 200 Fax:+46 (0)8-557 62 299 E-mail: [email protected]

More than 30 years in the service of simplicityHandicare’s unique easy transfer concept is the market’s widest

and most complete range of clever, easy-to-use and safe

assistive devices for all types of patient transfers and manual

handling requirements.

The philosophy behind the concept is focused on the prevention

and reduction of occupational injuries while allowing users

to experience a greater sense of independence and dignity.

Through a unique combination of training and a complete range

of efficient transfer aids, we offer improvement of both work environment

and quality of care and, at the same time, achieves

significant cost savings.

Designed and produced by HandicareFor more than 30 years, Handicare has offered simple solutions

for great results, and an easier everyday life for both users and

personnel in the care sector. During 1984-2010 under the

name of RoMedic and, as of January 1, 2011 under the name

of Handicare.

Handicare offers solutions and support to increase the

independence of disabled or elderly people as well as to

improve the convenience of those who are caring for them.

The Handicare Group is one of the leading healthcare companies in

Europe with own manufacturing organizations and sales companies in

Norway, Sweden, Denmark, Germany, the Netherlands, Great Britain,

France, China, Canada and the USA. Handicare’s products are also

distributed by partners in more than 40 countries worldwide.

Our wide range of high-quality products includes a complete easy transfer

system and other patient handling aids, stairlifts, car adaptations

and bathing and toileting products.

vega505ee service manual - english valid from serial number

Documents