vav systems technical guide - wattmastercommlink ii and a minilink polling device system...
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VAV SystemsTechnical Guide
Table Of Contents
WattMaster Controls Inc.8500 NW River Park Drive · Parkville , MO 64152Toll Free Phone: 866-918-1100PH: (816) 505-1100 · FAX: (816) 505-1101 · E-mail: [email protected] our web site at www.wattmaster.comForm: WM-VAV-SYS-TGD-01A Copyright 2004 WattMaster Controls, Inc.WattMaster Controls, Inc. assumes no responsibility for errors, or omissions.
Selecting The Right WattMaster VAV System ................................................................................................ 3Using the Selection Chart ........................................................................................................................................................... 3
Networked Single Loop System ...................................................................................................................... 4Operators Interface Options ....................................................................................................................................................... 4Communication Device Options ................................................................................................................................................. 4Add-on Device Requirements ..................................................................................................................................................... 5
Networked Multiple Loop System ................................................................................................................... 6Operators Interface Options ....................................................................................................................................................... 6Communication Device Options ................................................................................................................................................. 6Add-on Device Requirements ..................................................................................................................................................... 7
Figure 1: Typical Networked Single Loop System - Connections & Wiring ............................................................................... 8Figure 2: Typical Networked Single Loop System - Connections & Wiring Using Computer & Remote Link ........................ 9Figure 3: Typical Networked Single Loop System - Connections & Wiring Using Computer & IP-Link ................................ 10Figure 4: Typical Networked Multiple Loop System - Connections & Wiring ........................................................................... 11Figure 5: Typical Networked Multiple Loop System - Connections & Wiring Using Computer & Remote Link ................... 12Figure 6: Typical Networked Multiple Loop System - Connections & Wiring Using Computer & IP-Link ............................. 13Notes:............................................................................................................................................................. 14
Systems
Technical Guide
3
Selecting The Right WattMaster VAV SystemThe WattMaster VAV series of controllers and components are con-nected together with communication wiring to form complete systemssolutions. WattMaster VAV controllers can be configured into two mainsystem types, which are the Networked Single Loop or the NetworkedMultiple Loop system. The right system for you depends on the numberand types of controllers being used. Each of these main system typeshave a series of options available that relate to what kind of operatorsinterface(s) you wish to use to program and monitor your WattMasterVAV system. Several other options are available depending on the sys-tem type and operators interface you have selected. By selecting theright system and options you can build a complete HVAC controls sys-tem that will meet your job requirements.
Using the Selection ChartWattMaster has designed this publication in order to make it easy toselect the right WattMaster VAV system type for your specific applica-tion. Start by selecting a main system type from the selection chart be-low. Proceed to the pages listed on the selection chart for informationand available options for that system type. After deciding what opera-tors interface and other options you want, proceed to the connections &wiring section pages listed for that system type for detailed installationinformation.
Do You Have A SingleHVAC Unit With
VAVBOX ControllersTotal Number of All
Controllers CombinedCannot Exceed 59
Which WattMaster VAV SystemShould I Select?
YES
NO
Do You Have Between 1 to 59 HVAC Unit or Add-On Controllers
With One Unit That hasVAVBOX Controllers.Total Number of All
Controllers CombinedCannot Exceed 59
YES
Do You Have More Than59 HVAC Unit Or Add-On
Controllers And/OrMultiple HVAC Units
Using VAVBOXControllers
YES
NO
Use The NetworkedSingle Loop SystemSee Pages 4, 5 & 6
Use The NetworkedSingle Loop SystemSee Pages 4, 5 & 6
Use The NetworkedMultiple Loop System
See Pages 7, 8 & 9
Technical Guide
Systems4
The Networked Single Loop system is used when you have between 1to 59 WMVAV controllers, VAVBOX controllers and Add-on Devicecontrollers total. Only one of the WMVAV controllers on the loop mayalso have VAVBOX controllers attached. If your system exceeds any ofthese limitations you will need a Networked Multiple Loop System.
When your proposed system has WMVAV and/ or Add-on Device con-trollers with only 1 WMVAVcontroller that has VAVBOX controllersand the total number of these controllers and Add-on Devices is 59 orless, you should use the Networked Single Loop System. If you havemore than 1 WMVAV with VAVBOX controllers or more than 59 totalcontrollers and Add-on Devices, please see the Networked Multiple Loopsection that follows. To create this system simply connect the control-lers together in a daisy chain fashion using WattMaster communica-tions wire or 18 gauge 2 conductor twisted pair with shield wire (Belden#82760 or equivalent). These are then connected to the system com-munication devices. All WattMaster VAV systems require that aCommLink II and a MiniLink Polling Device system communicationdevice are purchased and wired into the communications loop. Therequired CommLink and MiniLink Polling Device are available as akit by ordering the OE715-VAV WMVAV System Package. Program-ming and status monitoring are accomplished by selecting and install-ing an operators interface. For most controllers, any one of the opera-tors interfaces can be used for system programming and monitoring ortwo or all three can be used together if desired. The exception to this iswhen any Add-on Devices are used. The Add-on Devices must be pro-grammed with a PC using the WattMaster VAV Prism software, theycannot be programmed with the System Manager or the Modular Ser-vice Tool. See the section titled “Operators Interface Options” that fol-lows for a list and block connection diagrams of the operators interfaceoptions available along with their capabilities and limitations. For de-tailed wiring and connection diagrams of the Networked Single Loopsystems see pages 10, 11 and 12.
Operators Interface OptionsModular Service ToolThe Modular Service Tool provides complete programming and moni-toring capabilities for WMVAV and VAVBOX controllers. Add-on De-vice controllers cannot be programmed with the Modular Service Tool.The Modular Service Tool connects to the controller by means of amodular cable with DIN connectors. It is normally used to program andservice the unit and then is removed by the service person upon comple-tion of these tasks. The Service Tool is not designed for permanent in-stallation. Generally the service person would only connect it when ser-vicing or reprogramming the controller. For this reason if continuousmonitoring of the controllers is required, it is better to select a SystemManager or an on site PC for programming and monitoring. The Ser-vice Tool can be used in conjunction with the other operators interfacesif desired.
System ManagerThe System Manager provides programming and monitoring of con-trollers in a package that is designed for permanent wall mounting inthe space or an equipment room. It is housed in an off white plastichousing that is suitable for most decors. The System Manager is alsoprovided with alarm and override LED indicators on its faceplate. Add-on Device controllers cannot be programmed with a System Manager.
.
Personal Computer With Prism SoftwareA computer interface can also be used in conjunction with the otheroperators interfaces listed above, or by itself. The PC used can be alaptop or desktop computer. WattMaster VAV Prism software must beinstalled on the PC. WattMaster VAV Prism Software is available freeof charge at our website, www.wattmaster.com. If remote connectionvia a phone line is required you must also purchase and install a RemoteLink. For remote computer connection via an intranet or Internet youwould purchase and install the IP-Link instead of the Remote Link.Both an on-site and remote PC can be used together if desired.
The personal computer to be used with the Orion Prism software mustmeet or exceed the following specifications:
• IBM™ Compatible Computer
• Pentium 200 MHz or Faster Microprocessor
• 64 Meg RAM
• Windows 95 / 98 / ME / XP / 2000/ NT
• Super VGA Monitor w/ 1024 x 768 Resolution Minimum
• Available Serial Port for On Site Installations
• Internal or External Modem for Remote Installations
• Network Card for TCP/IP Communications
A PC with Prism installed provides features not available with the otheroperators interfaces:
• Trend logs can be exported for easy use into any standardspreadsheet/database program
• Automatic installation
• Alarm logs are maintained on disk
• E-mailing of alarms
• History logs of user interactions with the system
• On site or remote modem or TCP/IP communications
• User programmable descriptions for every piece ofequipment
• User definable passcode levels for setpoints
• Current status printouts
• User defined custom screens for floor plans, etc.
• Tenant log creation for tenant override Billing
• Automatic retrieval of trend logs
Communication Device OptionsAll Networked Single Loop system require that you have both aCommLink and MiniLink PD installed on the system for correct opera-tion. Other optional communication devices are listed in the followingparagraphs along with a description of how they function with the Net-worked Single Loop control system.
Networked Single Loop System
Systems
Technical Guide
5
Remote LinkThe Remote Link is used with the CommLink to provide for a remotePC to interface to the system via a phone line. It can also be used withthe CommLink to provide alarm callouts to a pager without requiringan on site or remote PC.
IP-LinkThe IP-Link is used with the CommLink to provide for a remote PC tointerface to the system via a local intranet or the Internet. The IP-Linkwill allow up to 5 computer TCP/IP connections to be operating at thesame time.
Add-on Device RequirementsIf you wish to use any of the Add-on Device controllers on your systemyou must use a PC with the Prism software installed for programmingand monitoring of the controllers. These devices cannot be programmedor monitored from the System Manager or Service Tool.
The Add-on Controllers that require a PC for programming and moni-toring are:
• GPC and GPC-17
• Lighting Controller
• Optimal Start Scheduler
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
1
1
1
1
1
1
0
0
0
0
0
0
EPROM
U3
U5
RAM
CX
2
1
U2
R1
C3
U4
CX3
CX4
YS101818P552
PROCESSORPBOARD
CX5 C1
U1
R2
CX1
CX6
WDOG
U6
PHILIPS
D1
P1
X1
C2
C4
0-10V
4-20mA
THERM
R27
R31
D4
GN
D
24
VA
C
TB
1
D5
C11
U12
LED 2
POWER
V1
R25
R26
C7
CX
15
CX
13
PROC.DRIVER
LOOPDRIVER
LOCAL LOOP
GN
D
AIN
2
AIN
1
+5
V
TB
2
P4
OFF=0-5V
AIN2AIN1
0-10V
4-20mA
THERM
TB
3
U15
LD5LD6
U13
C8
LED 1
RV1
R4
VR
EF
CX
2
U11
YS101900PMINILINKPOLLINGDEVICEREV. 1
OFF
1 2 4 8 16
32
CX
14
NETWORKDRIVER
RN3
SH
LD
SH
LD
TT
TB
4
RR
U14
NETWORKLOOP
P5
AD
D
P3
R24
LD4
C9
U10
RN2
SW1
R30
X2
R29
R28
C10
U6
CX
6C
X1
U7
U1
X1
C3
C1
R3
CX7
ModeSelection
ENTER
CLEARESC
PREV NEXT
DOWN
UP
654
DEC
7
0
8
1 32
9
MINUS-
STATUS
SETPOINTS
SCHEDULES
CONFIGURATION
ALARMS
ON
OVERRIDES
BALANCE - TEST
MODULARSERVICE
TOOL
MINILINK PD
COMMLINK
NETWORK LOOP
LOCAL LOOP
WMVAV CONTROLLER(Variable Volume)
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
ADD-ON DEVICE ADD-ON DEVICE
WMVAV CONTROLLER(Constant Volume)
VAVBOXCONTROLLER - TYP
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
CX4
R28 R24
7824
GND
R17
R16
U7
PO
WE
R
R26
YS
101562
RE
V.3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R14
CX10
U11
COMM
C15
R25
SW
1
U10 16
32
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R20
R19
ADD
VR
EF
AD
J
T'STAT
R32
D6
C14
C13
R27
C8
R23
C10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R34
R18
CX8U4
R15
Q3
D2
K2
V2
PJ2
R100
R12
R11
Q2
D1
K1
R9
R13 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
485
DR V
C16
V3
R35
PJ3
OF
F
C L IIomm ink
LO
OP
STATUS
CO
MP
RL
INK
C O N T R O L S
ENTER
CLEARESC
PREV NEXT
DOWN
UP
654
DEC
7
0
8
1 32
9
MINUS-
STATUS
SETPOINTS
SCHEDULES
ALARMS
OVERRIDES
SYSTEM MANAGER
PERSONAL COMPUTER
Typical Networked Single Loop System With All Operators Interface Options
Technical Guide
Systems6
Networked Multiple Loop SystemThe Networked Multiple Loop system is used when you have morethan 59 WMVAV controllers and/or Add-on Device controllers or areusing multiple WMVAV controllers that are connected to VAVBOXcontrollers. These groups of controllers are broken up into multiple“Local Loops” which connect to each other via the “Network Loop”.Each individual MiniLink PD handles its specific local loop’s commu-nications requirements. The CommLink communications interfacehandles all the communications between the individual MiniLink PDsto form the network loop. Up to 60 local loops can connected togetherwith this configuration. This provides the capability for over 3500 con-trollers to be networked together.
If you have more than 59 WMVAV and or Add-on Device controllers ormultiple WMVAV controllers that have VAVBOX controllers you mustsplit them into separate local loops with no more than 59 controllerstotal on each local loop and only 1 WMVAV with VAVBOX controllerson each loop. Each loop must have its own MiniLink PD. To create thissystem simply connect the controllers together on each local loop in adaisy chain fashion using WattMaster communications wire or 18 gauge2 conductor twisted pair with shield wire (Belden #82760 or equiva-lent). These loops are then connected to the system communicationdevices. The Networked Multiple Loop systems require that 1CommLink and 1 MiniLink Polling Device per local loop are pur-chased and wired into the communications loop. The requiredCommLink and 1 MiniLink Polling Device are available as a kit byordering the OE715-VAV WMVAV System Package. The otherMiniLink PDs for each local loop are ordered individually. TheMiniLink PDs on the system are connected together in daisy chain fash-ion between their network loop terminals by using WattMaster commu-nications wire or 18 gauge 2 conductor twisted pair with shield wire(Belden #82760 or equivalent). The first MiniLink PD on the networkloop also connects to the CommLink using 18 gauge 2 conductor twistedpair with shield wire. Programming and status monitoring are accom-plished by selecting and installing an operators interface. For mostcontrollers, any one of the operators interfaces can be used for systemprogramming and monitoring or two or all three can be used together ifdesired. The exception to this is when any Add-on Devices are used.The Add-on Devices must be programmed with a PC using the Watt-Master VAV Prism software, they cannot be programmed with the Sys-tem Manager or the Modular Service Tool. See the section titled “Op-erators Interface Options” below for a list and block connection dia-grams of the operators interface options available along with their capa-bilities and limitations. For actual detailed wiring and connection dia-grams of the Networked Multiple Loop systems see pages 13, 14 and15.
Operators Interface OptionsService ToolThe Service Tool provides complete programming and monitoring ca-pabilities for the controllers. It can be connected to any controller onthe loop. The Service Tool connects to the controller by means of amodular cable with DIN connectors. It is normally used to program andservice the unit and then is removed by the service person upon comple-tion of these tasks. The Service Tool is not designed for permanent in-stallation. Generally the service person would only connect it when ser-vicing or reprogramming the controller. For this reason if continuousmonitoring of the controllers is required, it is better to select a SystemManager or an on site PC for programming and monitoring. The Ser-vice Tool can be used in conjunction with the other operators interfacesif desired.
System ManagerThe System Manager provides programming and monitoring of the con-trollers in a package that is designed for permanent wall mounting inthe space or an equipment room. It is housed in an off white plastichousing that is suitable for most decors. The System Manager is alsoprovided with alarm and override LED indicators on its faceplate.
.Personal Computer With Prism SoftwareA computer interface can also be used in conjunction with the otheroperators interfaces listed above, or by itself. The PC used can be alaptop or desktop computer. WattMaster VAV Prism software must beinstalled on the PC. WattMaster VAV Prism Software is available freeof charge at our website, www.wattmaster.com. If remote connectionvia a phone line is required you must also purchase and install a RemoteLink. For remote computer connection via an intranet or Internet youwould purchase and install the IP-Link instead of the Remote Link.Both an on-site and remote PC can be used together if desired.
The personal computer to be used with the Orion Prism software mustmeet or exceed the following specifications:
• IBM™ Compatible Computer
• Pentium 200 MHz or Faster Microprocessor
• 64 Meg RAM
• Windows 95 / 98 / ME / XP / 2000/ NT
• Super VGA Monitor w/ 1024 x 768 Resolution Minimum
• Available Serial Port for On Site Installations
• Internal or External Modem for Remote Installations
• Network Card for TCP/IP Communications
A PC with Prism installed provides features not available with the otheroperators interfaces:
• Trend logs can be exported for easy use into any standardspreadsheet/database program
• Automatic installation
• Alarm logs are maintained on disk
• E-mailing of alarms
• History logs of user interactions with the system
• On site or remote modem or TCP/IP communications
• User programmable descriptions for every piece ofequipment
• User definable passcode levels for setpoints
• Current status printouts
• User defined custom screens for floor plans, etc.
• Tenant log creation for tenant override Billing
• Automatic retrieval of trend logs
Communication Device OptionsAll Networked Multiple Loop systems require that you have1CommLink per system and 1MiniLink PD for each local loop installedon the system for correct operation. Other optional communication de-
Systems
Technical Guide
7
vices are listed in the following paragraphs along with a description ofhow they function with the Networked Multiple Loop control system.
Remote LinkThe Remote Link is used with the CommLink to provide for a remotePC to interface to the system via a phone line. It can also be used withthe CommLink to provide alarm callouts to a pager without requiringan on site or remote PC.
IP-LinkThe IP-Link is used with the CommLink to provide for a remote PC tointerface to the system via a local intranet or the Internet. The IP-Linkwill allow up to 5 computer TCP/IP connections to be operating at thesame time.
Add-on Device RequirementsIf you wish to use any of the Add-on Device controllers on your systemyou must use a PC with the Prism software installed for programmingand monitoring of the controllers. These devices cannot be programmedor monitored from the System Manager or Service Tool.
The Add-on Controllers that require a PC for programming and moni-toring are:
• GPC and GPC-17
• Lighting Controller
• Optimal Start Scheduler
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
(1 MEG)
1
1
1
1
1 1
1
1
1 1
1
0
0
0
0
0 0
0
0
0 0
0
EPROM
U3
U5
RAM
CX
2
1
U2
R1
C3
U4
CX3
CX4
YS101818P552
PROCESSORPBOARD
CX5 C1
U1
R2
CX1
CX6
WDOG
U6
PHILIPS
D1
P1
X1
C2
C4
0-10V
4-20mA
THERM
R2
7
R3
1
D4
GN
D
24V
AC
TB
1
D5
C11
U12
LED 2
POWER
V1
R2
5
R2
6
C7
CX
15
CX
13
PROC.DRIVER
LOOPDRIVER
LOCAL LOOP
GN
D
AIN
2
AIN
1
+5
V
TB
2
P4
OFF=0-5V
AIN2AIN1
0-10V
4-20mA
THERM
TB
3
U1
5
LD5LD6
U1
3
C8
LED 1
RV1
R4
VR
EF
CX
2
U11
YS101900PMINILINKPOLLINGDEVICEREV. 1
OFF
1 2 4 8 16
32
CX
14
NETWORKDRIVER
RN3
SH
LD
SH
LD
TT
TB
4
RR
U14
NETWORKLOOP
P5
AD
D
P3
R2
4
LD4
C9
U10
RN2
SW1
R30
X2
R29
R28
C10
U6
CX
6C
X1
U7
U1
X1
C3
C1
R3
CX7
EPROM
U3
U5
RAM
CX
2
1
U2
R1
C3
U4
CX3
CX4
YS101818P552
PROCESSORPBOARD
CX5 C1
U1
R2
CX1
CX6
WDOG
U6
PHILIPS
D1
P1
X1
C2
C4
0-10V
4-20mA
THERM
R2
7
R3
1
D4
GN
D
24V
AC
TB
1
D5
C11
U12
LED 2
POWER
V1
R2
5
R2
6
C7
CX
15
CX
13
PROC.DRIVER
LOOPDRIVER
LOCAL LOOP
GN
D
AIN
2
AIN
1
+5
V
TB
2
P4
OFF=0-5V
AIN2AIN1
0-10V
4-20mA
THERM
TB
3
U1
5
LD5LD6
U1
3
C8
LED 1
RV1
R4
VR
EF
CX
2
U11
YS101900PMINILINKPOLLINGDEVICEREV. 1
OFF
1 2 4 8 16
32
CX
14
NETWORKDRIVER
RN3
SH
LD
SH
LD
TT
TB
4
RR
U14
NETWORKLOOP
P5
AD
D
P3
R2
4
LD4
C9
U10
RN2
SW1
R30
X2
R29
R28
C10
U6
CX
6C
X1
U7
U1
X1
C3
C1
R3
CX7
ModeSelection
ENTER
CLEARESC
PREV NEXT
DOWN
UP
654
DEC
7
0
8
1 32
9
MINUS-
STATUS
SETPOINTS
SCHEDULES
CONFIGURATION
ALARMS
ON
OVERRIDES
BALANCE - TEST
MODULARSERVICE
TOOL
MINILINK PD
MINILINK PD
COMMLINK
NETWORK LOOP
NETWORK LOOP
LOCAL LOOP
LOCAL LOOP
WMVAV CONTROLLER(Variable Volume)
WMVAV CONTROLLER(Variable Volume)
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
ADD-ON DEVICE ADD-ON DEVICE
WMVAV CONTROLLER(Constant Volume)
WMVAV CONTROLLER(Constant Volume)
VAVBOXCONTROLLER - TYP
VAVBOXCONTROLLER - TYP
CX4
R2
8 R247
82
4
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23C
10
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
R3
5
PJ3
OF
F
CX4
R2
8 R24
78
24
GND
R1
7
R1
6
U7
PO
WE
R
R26
YS
10
15
62
RE
V.
3
24VAC
D4
VR
1
L1
C7
D3
SC
ANR
21
RE
C
C6
R1
4
CX10
U11
COMM
C1
5
R25
SW
1
U1
0 1632
TOKEN
NET
4
8
2
1 U6
ADDRESS
EW
DO
G
C11
R2
0
R1
9
ADD
VR
EF
AD
J
T'STAT
R32
D6
C1
4C
13
R2
7
C8
R23
C1
0
P.U.
R22
CX9
C9
U9
U8
D5
RN
1
AIRFLOW
R3
4
R1
8
CX8U4
R1
5
Q3
D2
K2
V2
PJ2
R1
00
R1
2
R11
Q2
D1
K1
R9
R1
3 V1
AC
TU
AT
OR
C4
R8
CX
6
C5
C3
PJ1
CX
5
R6R7
R5
R4
C2
EX
PA
NS
ION
CX2
PA
L
X1
C1
EPROM
R1
R2
R3
U2
Q1
CX1U3
CX3
U1
P.U.
O I
D7
R33
U5
P.U.
48
5D
R V
C16
V3
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Typical Multiple Loop System With All Operators Interface Options
Technical Guide
Systems8
Figure 1: Typical Networked Single Loop System - Connections & Wiring
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Systems
Technical Guide
9
Figure 2: Typical Networked Single Loop System - Connections & Wiring Using Computer & Remote Link
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Figure 3: Typical Networked Single Loop System - Connections & Wiring Using Computer & IP-Link
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Systems
Technical Guide
11
Figure 4: Typical Networked Multiple Loop System - Connections & Wiring
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C(6
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.)
BR
OW
N(G
ND
)
Technical Guide
Systems12
Figure 5: Typical Networked Multiple Loop System - Connections & Wiring Using Computer & Remote Link
03
/24
/04
VA
V-N
etw
ork
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FIL
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1O
fT
his
Dra
win
g
PO
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50
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A
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T R
Typ
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gra
m
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on
Systems
Technical Guide
13
Figure 6: Typical Networked Multiple Loop System - Connections & Wiring Using Computer & IP-Link
03
/24
/04
VA
V-N
etw
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onalC
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wo
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mm
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k
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te:
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etC
om
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kIn
tern
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witch
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ulti”
2.R
epla
ce
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mLin
kE
PR
OM
With
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EP
RO
MS
upplie
dW
ith
IP-L
ink
Kit
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DC
10B
aseT
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al
Mo
de
PW
R
SER
RCV
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ACT
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ne
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iLin
kP
DN
etw
ork
Term
inals
See
Page
1O
fT
his
Dra
win
g
Technical Guide
Systems14
Notes:
Systems
Technical Guide
15
Notes:
Form: WM-VAV-SYS-TGD-01A Printed in the USA May 2004All rights reserved Copyright 2004
WattMaster Controls Inc. • 8500 NW River Park Drive • Parkville MO • 64152
Phone (816) 505-1100 E-mail: [email protected] Fax (816) 505-1101