variable speed drives (vsd) acs 600 oil pals · pdf filevariable speed drives (vsd) acs 600...

1

AC

S 60

0 O

IL

Variable Speed Drives (VSD)ACS 600 OIL PALS PRUDTC Technology for oilfield applicationsElectric motors from 10HP to 1000HP in low voltage

2

AC

S 60

0 O

IL

ACS 600 OILACS 600 OIL

TecnologíaTecnología DTC DTCpara Aplicacionespara Aplicaciones

PetrolerasPetroleras

3

AC

S 60

0 O

IL

ABB (Asea Brown Boveri) has developed over the past

decade variable speed drives for specific oilfield

application, primarily for artificial lifting applications.

We have codenamed this product ACS 600 Oil,

worldwide it is the first of it’s kind with a design based

on Direct Torque Control (DTC) which offers an integral

solution applicable to all the various methods of crude

extraction presently in the Oil industry, in a wide range of

power and voltage application.

The development of the ACS 600 Oil was oriented to

solve the different needs of crude extraction methods

with pumps such as PCP (Progressive Cavity Pumps)

ESP (Electro Submersible Pumps), and DP (Donkey

Pumps or Conventional Mechanical Pumps), which

when combined with Direct Torque Control permits the

operator to exactly control the speed and torque

across the whole range of the system even with

different load requirements.

The Application Macros need no external controls or

protections on inasmuch as they form a direct, and

integral part of the ACS 600 Oil, obtaining thus, a

significant reduction in installation, production and

maintenance cost.

ACS 600 Oil cam be used in all three methods of

crude lifting; CMP, PCP and ESP without adapters, as

well as in transportation and distribution systems such

as Multiphase Pumps (MPP) and Pipeline.

VSD’s + Motors = Integral Solution

4

AC

S 60

0 O

IL

ACS 600 OIL – As a Solution for Crude Handling Under Severe Weather Conditions.

ABB has also developed an engineered enclosure

reusable for outside use, adequated for use on wells

under several weather conditions in any part of the

world.

The structure was developed taking into

consideration the severe operating conditions under

which the ACS 600 Oil might have to function, as well

as the need to provide the customer with a variety of

control options. The enclosures are all weather proof

either for NEMA or IEC protection standards.

This permits a design which requires no forced air

ventilation to maintain a predetermined determined

temperature inside to function, inasmuch as the ACS

600 Oil recirculates the air at ambient temperature

through special entry and exhaust ducts.

The customer only need to connect the feed power to

the enclosure inlet and to the motor connections for

system start-Up. All electrical protection necessary to

guarantee ideal functioning are present within the

equipment.

Even at distance, supervision of all systems is possible

through the use of control panel CDP 312.

Along with the ACS 600 Oil, ABB can supply all the

accessories desired, thus assuring immediate and fast

start-up operation of all supervisory and control

equipment.

SINCOR – “ Faja del Orinoco “

Std. Anzoategui - Venezuela

(PDVSA – TOTAL)

OCN Projects – “ Faja del Orinoco “

Std. Monagas - Venezuela

(PDVSA -ExxonMobil )

5

AC

S 60

0 O

IL

ACS 600 Oil As a Solution for Conventional Mechanical Pumping (Donkey Pump or CMP ).

The Direct Torque Control (DTC) executes

speed control independently, both ascendant

and descendant speed, without any gauges,

position or load sensors, or any instruments

The ACS 600 Oil controls the “Float “ of the rods

which might be produced by atmospheric or

down hole conditions change, thus eliminating

constant adjustments to the control parameters

programming.

There need of no additional elements (Choppers or brakes

resistors) which are aimed at controlling the regenerative

effect caused by rods or weights can thus be increasing

reliability and reducing unnecessary stops.

Outdoor use enclosure Made in Venezuela

(PDVSA –Occidente)

PCP & Donkey Pump

Tia Juana Well (PDVSA –Occidente)

6

AC

S 60

0 O

IL

Use of the ACS 600 Oil on conventional equipment adds

other advantages:

• Elimination of sharp brake stops of the rods and

pump in the down hole

Visual check (Through the SCADA system

installed or the Control Panel) all electrical and

process signals which monitor operation and well

procedures, such as:

� Motor Speed (RPM)

� Beam pump Speed (SPM),

� Current (Amp),

� Operation Torque (LB-FT/N-m),

� Power (kW),

� BUS DC voltage (VDC)

� Output Voltage (VAC).

� Power Consumption (kWh)

• Rod overtravel is controlled without. the need of external

measurement devices.

• Over 30% increase in pump life.

• Speeds on the Beam Pump can be adjusted without pulley changes.

• Speed control optimizes production more than 20% typically

• Worn parts replacement is reduced, lowering maintenance costs,.

• 30% energy savings through realistic energy consumption on the

well eliminating peaks produced by Beam Pump start-ups.

• With ACS600 Oil the power factor is 97% constant, eliminating any

additional corrector equipment.

Schematic drawing

Beam Pump Application

7

AC

S 60

0 O

IL

ACS 600 OIL – As a Solution for Progressive Cavity Pumps (PCP).

In the crude extraction with PCP’s, pump Torque control

is the most important requirement, thus eliminating

deformations or breakage to the pumps or rods in the

hole. ACS 600 Oil, without utilizing additional

accessories, archives this result DTC and the

mathematical model produced exclusively to control

Torque through peed variation.

This is managed by ACS 60 Oil through control of the

speed and thus the operation of the PCP, by processing

the information received from bottom hole sources,

which permit automation of the pump so as to optimize

production while diminishing operations costs.

Through pump torque and information received from

the associated well system, it is possible to optimize

the operation resulting in a higher production index

and longer pump life

Using a control panel or SCADA system allows visual

check of process and electrical signals associated to

the application; these signal can be displayed in

engineering units,

ACS 600 Oil for PCP One Motor application

ACS 600 Oil for PCP Dual Motors application

8

AC

S 60

0 O

IL

For example, the information shown is as follows:

� Pump Torque (lb-ft/ N-m)

� Motor Torque (lb-ft / N-m)

� Pump Speed (rpm)

� Motor Speed (rpm)

� Power (Kw)

� Intake pressure (psi)

� Discharge pressure (psi)

� Discharge temperature (°c)

� Casing pressure (psi)

� Flowing pressure (psi)

Some other controls by ACS 600 Oil for PCP application

are:

• Inverted or reverse speed control to prevent the return

of the rods (Back Spring) produced by inertia. This

control is part of a back-up in the mechanical system.

• Torque control of the rods which permits pump speed

control adjustment to possible changes in the down

hole. This eliminates unnecessary halts in production

and results in more crude pumped .

• Pump speed control responding to signals received

such as, discharge temperature, Intake, discharge,

casing or flow pressure adjust and optimize pump

operation in correlation with well conditions.

• Variations of pump speed and Torque limits protect

the pump in line with the pump operation, again in

correlation with well conditions.

Function squematic

PCP Application

9

AC

S 60

0 O

IL

ACS 600 Oil – As a Solution for Electro-Submersible Pumps.

The control macro for Electro-Submersible Pumps, can be

used with both low tension ACS 600 Oil and Medium

Tension ACS 1000 Oil. The main control in the pump is the

speed variation according to the working temperature in

the pump.

It is possible to program the automatic start-up times,

considering the severe Start-Up conditions (30-60min

Appox) after a drop in tension

In addition it is possible to manage the logic of pump

pressure and volume control, obtaining thus, as in previous

cases, a logical regulation in accordance with the

information received from the system

Information supplied by either ACS 600 Oil:

� Pump Start-Up time.

� Pump Torque (lb-ft/ N-m).

� Motor Torque (lb-ft / N-m).

� Pump Speed (rpm).

� Motor Speed (rpm).

� Power (Kw).

� Intake Pressure (psi).

� Discharge Pressure (psi).

� Discharge Temperature (°c).

� Casing pressure (psi).

� Flow pressure (psi).

Outdoor use enclosure for ESPMade in Venezuela

10

AC

S 60

0 O

IL

ACS 600 Oil – A Solution for Multiphase Pump (MPP).

When used with this type of pump, ACS 600 Oil

controls the speed in the system in accordance

with the intake pressure of the pump and it’s

discharge pressure

ACS 600 Oil is designed to facilitate smooth start

/ stops and its speed controller, keeping on

adequate temperature level, thus increasing the

useful life of the pump.

ACS 600 Oil displays all electric and process information

as follows::

� Motor Torque (lb-ft / N-m)

� Pump Speed (rpm)

� Power (kW)

� Intake pressure (psi)

� Discharge pressure (psi)

� Pump Temperature (°c)

� Flow pressure (psi)

Recommendations to house and protect the ACS 600 Oil

ands ACS 1000 Oil applications for oil field use in smart

power houses. This recommendation and its acceptance is

most important when weather conditions are difficult (such

as severe cold or severe heat coupled with salt or brackish

water in the sub-soil or atmosphere) and also when cluster

control is recommended or desired

Inside view Power House for MPP

Project SINCOR Multiphase Pump

11

AC

S 60

0 O

IL

ACS 600 Oil – Integral solution for the customer requiring well pad control (Utilizingenclosure and Smart Power House).

The Smart Power House permits single point control

of systems in a well designed and well built

construction which can be cooled or heated as

needed. This includes housing of the SCADA

system

The SPH consist of an Incoming and Power

Distribution System, the OPS for Cluster Control

and Communication. The OPS is an integral control

and communication system for Pumping control and

optimization of any artificial method as used for

pipeline of crud and Cluster Control

It is a open System providing connectivity and

communication with any system, subsystem or

field device being capable to establish

communication with external equipment via

standard communication protocols and with

standard as intelligent field devices

Within the developed software modules for

OPS we count with

� OPS MPP (Multiphase Pump)

� OPS PCP (Progressive Cavity Pump)

� OPS ESP (Electro-Submersible Pump)

� OPS BP (Beam Pump)

� OPS MS (Main Station)

� OPS SCS (Smart Cluster System)

� OPS NC ( Nomograph Curve)

� OPS SECS (Smart Environmental

Control System)

Line Production Smart Power

House for MPP & BCPMade in Venezuela

© P

ALS

- PR

U -

Ago

sto

07

S800 I/O

•OPS HIS•OPC Client

DHS

Ethernet - TCP/IP

AC 800F

AC800F OPSTM Architecture

Profibus/Modbus

F.O.

•Scada•OPC Server

12

AC

S 60

0 O

IL

ACS 600 Oil – Integral solution for the customer requiring well pad control (Utilizingenclosure and Smart Power House).

ABB has developed different enclosures

achieving significant cost reductions in cluster

installations.

This design facilitates the choice of method of

extraction because the ACS 600 Oil can be used

for the different method of crude extraction (PCP

or Beam Pump) simply by changing the control

macro.

The Smart Power House offers an integral solution

because it centralizes and optimizes the cluster control

system and supervision of all signals involved in the

process of lifting, producing and transport of crude, under

any conditions,.

As mentioned before, Smart Power House can be used

under the most severe weather conditions because the

inner temperature is also monitored and controlled

Inside view Smart Power House

for PCP application

External view - Smart Power House

13

AC

S 60

0 O

IL

New development with ACS 600 OILWell Pad in PCP, MPP, ESP and Beam Pump

Automation Products = VSD + Motors+ Smart Power House + Active Filter

14

AC

S 60

0 O

IL

Reference List Until - February

End User Company Kind of ABB's Variable Speed Drives (VSD)

Oil Application Quantity

PDVSA OCCIDENTE ACS500 / ACS600 PCP 407

PDVSA OCCIDENTE ACS600 DONKEY PUMP 91PDVSA OCCIDENTE ACS600 ESP 1PDVSA OCCIDENTE ACS600 MULTIPHASE PUMP 2PDVSA OCCIDENTE ACS600 WATER PUMP 1PDVSA OCCIDENTE ACS600 HIDRAULIC PUMP 1PDVSA ORIENTE - PARIAGUAN ACS500 PCP 1CENTRO REFINACION PARAGUANA ACS500 / ACS600 PIPELINE 23AMUAY ACS600 CRANES 2PDVSA OCCIDENTE LAGO ACS600 PCP 33PDVSA OCCIDENTE LAGO ACS600 DONKEY PUMP 3PDVSA BITOR ACS600 PCP 15PDVSA BITOR ACS600 ORIMIXER 11TRADICIONAL ACS600 PCP 21PDVSA ORIENTE SAN TOME ACS600 PCP 77PDVSA ORIENTE ANACO ACS600 PIPELINE 5PDVSA ORIENTE PUNTA DE MATA ACS500 ESP 3PDVSA ORIENTE OROCUAL ACS600 PCP 2PDVSA - INTEVEP ACS600 PIPELINE 2BOLIVAR ACS600 MULTIPHASE PUMP 1OPERADORA CERRO NEGRO (OCN) PDVSA-EXXON-MOBIL-VEBA OIL ACS604-0170-4 / 150 HP PCP 127SINCOR UPSTREAM - PDVSA -TOTAL - STATOIL ACS607-760-5 / 550 HP MULTIPHASE PUMP 23SINCOR UPSTREAM - PDVSA -TOTAL - STATOIL ACS607-0120-5 / 100 HP PCP 348

SINCOR DOWNSTREAM - PDVSA -TOTAL -STATOIL ACS601-0005-5 / 5 HP PIPELINE 98

MAXUS DE VENEZUELA ACS 601-0120-5 / 75 HP PCP 14CHEVRON ACS504-071-5 / 60 HP PCP 8PEREZ COMPANC ORIENTE ACS601-0100-5 / 75HP PCP 3PREUSAG-CABIMAS ACS601-070-5 / 50 HP DONKEY PUMP 1PREUSAG-CABIMAS ACS601-120-5 / 75 HP DONKEY PUMP 3PEREZ COMPANG OCCIDENTE ACS501-016-5 / 10HP PCP 1PETROZUATA-CONOCO ACS601-0040-5 / 75 HP PCP 1PETROZUATA-CONOCO ACS601-0100-5 / 75 HP PCP 1

TOTAL ABB DRIVES 1735

15

AC

S 60

0 O

IL

Equipment Available for all PumpsACS 600 Oil only for PCP 110% Overload

Hp Description Application Software

10HP ACS 601-0016-4 PCP Torque Control or PCP Torque & Down Hole Sensor








125HP ACS 601-0140-4 PCP Torque Control or PCP Torque & Down Hole Sensor and ESP






ACS 600 Oil for Donkey Pump and PCP 150% Overload

Hp Description Application Software

10HP ACS 601-0020-4 PCP / Donkey Pump Torque Control or PCP Torque & Down Hole Sensor and ESP BCP













16

AC

S 60

0 O

IL

ABB DRIVES -VenezuelaAsea Brown Boveri S.A.Av. Don Diego Cisneros – Edificio ABBCaracas – VenezuelaTelf: +58 2 2031799, Fax: +58 2 2376270www.abb.come-mail: [email protected]: [email protected]

http://www.abb.com/

mailto:[email protected]

Indicate your requirements

1.- Well Input Voltage (V)

2.-

3.-

2 A/IAdditional

4.- Communication Accesories 6.- Use of ACS 600 Oil

P.C.P. Torque Control

P.C.P. Torque Control & Down Hole Sensor

Port Communication

RS 485

RS 232 Multiphase Pump

RS 232/485 Electr-Submergible Pump

5.- Out Door Use enclosure Pipeline pumps

External Use NEMA 3RAccessories for Additional control

AutoSported

Sporteda Post

Multi-Well External use enclosure

Copy This Fax +58-0212 2376270Caracas - VenezuelaShould you wish to send comments or more information send

Company

First ,Last nameTitle / position

Name of Project

Office Address:

E-mail / Fax:

& Pumps for handling Oil

3 D/OStandard

6 D/IStandard

3 A/IStandard

Donkey Pump & PCP Control de TorqueModule

Device Net

ModuleFieldbus

ModbusRTU

Well Qty

2 A/OStandard

kW ó Hp

DNP 3.0

Order from for ACS 600 OilFor PCP,Donkey Pump, ESP,Multiphase

If you need an ACS 600 Oil for your oilfield Artificial Lifting, copy this formAnd send it to our client attention center at Fax: +58 212 2376270 Caracas - Venezuela

DigitalOutput

AnalogOutput

I/O Integrated

Unit qty

AnalogInput

DigitalInput

Donkey Pump & PCP Control de Torque & Down Hole Sensor

an e-mail to [email protected]

variable speed drives (vsd) acs 600 oil pals · pdf filevariable speed drives (vsd) acs 600...

Documents