varia aluminium p ltd rughing line project 7-6-2014
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Varia Aluminium p Ltd Rughing Line Project 7-6-2014TRANSCRIPT
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
P r o p o s a l
Offer
Reference
AP/RC/14-15 / 018
revise
Date 11th May 2014.
Submitted By Ajit patel Submitted
To
Shri. Himanshu Varia
Contact No + 91 26745612 Contact No
Email [email protected] Email [email protected]
To,
Varia Aluminum P Ltd
21, Titanium Building, Corporate Road, Nr. Prahladnagar gardaen.
Ahmedabad.
Offer: Offer for ABB Automation system offer for HRAP continuous Line.
Kind Attention: Mr. Himanshu Varia
Dear Sir,
We appreciate for allowing us to quote for ABB Automation system & control panel. .
We are sure this is in line with your requirement and quiet adequate to fulfill your needs.
If required you can write us on [email protected] or call us. We would be more than
happy to hear back from you.
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
Company Profile
We are leading Industrial Automation solution provider.
Our company is extensively involved in Industrial Electronics for many years. We are
working closely with hi-tech products like SCADA, PLC, Drives, Servo Drives and
Motors. We provide state-of-art automation solution with complete Panel.
Textile, Plastic, Pharma, Chemical, Packaging, Boiler, Crane, Steel, Cement, Pulp and
Paper, Machine Tools are some of industries we have served over the years.
Company Strategy
� We undertake R & D project and complete it within stipulated time. At no time we
compromise with quality.
� We understand the process and requirement of the client thoroughly for
delivering best suitable technical solution.
� After sales Service & Support is a key to success for us.
� We believe in maintaining relationships.
We offer
� Industrial Panel PC
� SCADA/DCS
� AC Drive
� Soft PLC
� Servo Drive and Servo Motor
� Control Panel
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
Please find attached along with this letter, our proposal for your enquiry along with relevant documents as mentioned below. Encl: a. Scope of Project b. System Architecture c. Technical Proposal d. Commercial Proposal
SCOPE OF PROJECT Ruju Solutions:
• We provide the DC Drives as per system requirement.
• We provide Electrical Control Panel for Drive & MCC for Auxiliaries.
• We will do Internal Electrical Work of the Control Panel.
• Automation Part is provided by ABB PA division.
• Customer:
• Will provide the necessary details and Logic
• Will provide the necessary mechanical and electrical work
• Will do the civil or mechanical work for panel installation
• Will provide AC control room for panel installation.
• Will provide all field cable to the electrical control panel & Furniture for the
• SCADA Monitor table as require.
• Will Provide Motor with encoder & force cooling facility.
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
COMMERCIAL PROPOSAL
Sr. No
Model no.
Qty. Price /
unit
Total Price INR
1
DCS800-S02-02500-5+SDCS-COM-81+DCF 804-50 4Q Drive module
4 1351250 5405000
2 DCS800-S02-1000-5+SDCS-COM-81
4Q Drive module 1 651250 651250
3 NDBU-95 ( Fibre optical Branching Unit)- 2 105000 210000
4 DC drive panel for 650kw Motor as per below BOM 4 1025900 4103600
5 DC drive panel for 250kw Motor as per below BOM 1 535000 535000
6 MCC Panel as per below BOM 1 1415000 1415000
Total Price 12319850
Bills of Material
MCC panel BOM
Description of Material Make Feeder Qty
ACB 1250A 1
1250A 3P, 3WT, 50KA for 1 Sec, MDO ACB with O/L, S/C & E/F ABB 1 1
Current Trafo. 1250/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-1250A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
Multifunction Meter ; Accuracy Cl1 0 Schinder/Reputed 1
2A control Fuse/N link +Base Reputed 1
Control Transformer 2kva P-440-440 S- 0-220 Trio/Femina 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
2 Amp, 2pole MCB,C curve 10KA ABB 1
Busbar (Copper ) RR 1
75KW Star Delta Feeder (1 No. Spare) Power pack/Fume
exhaust 4
MCCB--35KA , 200A ABB 1
Trip Indicating Lamp 1
Illuminated Start Push Button 1
Stop Push Button 1
150A power contactor, 3 pole, 220V AC coil ABB 1
80A power contactor, 3 pole, 220V AC coil ABB 2
Overload Relay (70-90A) ABB 1
Star-Delta Timer ABB 1
Aux. contactor (220V AC) ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
55KW Star Delta Feeder (1 No. Spare) Power pack/pinch
roll 4
MCCB--35KA , 160A ABB 1
Trip Indicating Lamp 1
Illuminated Start Push Button 1
Stop Push Button 1
110A power contactor, 3 pole, 220V AC coil ABB 1
60A power contactor, 3 pole, 220V AC coil ABB 2
Overload Relay (60-80A) ABB 1
Star-Delta Timer ABB 1
Aux. contactor (220V AC) ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
22KW Star Delta Feeder (2 No. Spare) Dat Tank
Pump/Oil Mist 5
MCCB-35kA, 63A ABB 1
Trip Indicating Lamp ABB 1
Illuminated Start Push Button ABB 1
Stop Push Button ABB 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
50A power contactor, 3 pole, 220V AC coil ABB 1
25A power contactor, 3 pole, 220V AC coil ABB 2
Overload Relay (22-32A) ABB 1
Star-Delta Timer ABB 1
Aux. contactor (220V AC) ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
5.5KW DOL (Pay of reel/Power pack/) 5
MCB 10A, 3P ABB 1
Trip Indicating Lamp ABB 1
Illuminated Start Push Button ABB 1
Stop Push Button ABB 1
12A power contactor, 3 pole, 220V AC coil ABB 1
Overload Relay (7-10A) ABB 1
Aux. contactor (220V AC) ABB 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
11KW DOL 4 (Auxiliary P.P/Entry Ten reel motor)
Auxiliary P.P/Entry Ten reel motor 5
MCB 25A, 3P ABB 1
Trip Indicating Lamp ABB 1
Illuminated Start Push Button ABB 1
Stop Push Button ABB 1
32A power contactor, 3 pole, 220V AC coil ABB 1
Overload Relay (20-25A) ABB 1
Aux. contactor (220V AC) ABB 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
2.2KW DOL 2
MCB 6A, 3P ABB 1
Trip Indicating Lamp ABB 1
Illuminated Start Push Button ABB 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
Stop Push Button ABB 1
12A power contactor, 3 pole, 220V AC coil ABB 1
Overload Relay (7-10A) ABB 1
Aux. contactor (220V AC) ABB 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Copper cable RR Cable 1
100A Power Feeder 1
MCCB 100A 35KA ABB 1
On & Trip Indicating Lamp ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
160A Power Feeder 1
MCCB 160A 35KA ABB 1
On & Trip Indicating Lamp ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
200A Power Feeder (1 No. Spare) ABB 1
MCCB 200A 35KA ABB 1
On & Trip Indicating Lamp ABB 2
2 Amp, 2pole MCB,C curve 10KA ABB 1
250A Power Feeder 1
MCCB 250AKA ABB 1
On & Trip Indicating Lamp ABB 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Aux Feeder 5
32A, 3P, MCB ABB 4
25A, 2P, MCB ABB 8
Miscellaneous Component 1
Neutral link 1
MCC Panel Hiecon Std 34 1
Non-Draw out MCC Compartmentalized, floor mounted,
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
Single front,
Free standing.
Size of the panel :
W -3200mm, H 2200-mm +100mm Plinth, D -600mm.
Cable Entry: Bottom
Busbar 1
Wiring 1
BOM:
DC drive Panel
Material description Make Feeder Qty
Pay off Motor 250kw DC Drive.
DCS800-S02-1000-5+SDCS-COM-81 1 1
Pay off DC motor
MCCB 800A .TMD.SC ABB 1 1
Main Contactor 580Amp ABB 1 1
Input Line chock for DC drive Reputed 1
Current Trafo. 800/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-800A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
2A control Fuse/N link +Base Reputed 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Line Fuse for Field 16 Amp Bussmann 2
Amp Meter 25A Meco/Rishubh 1
DC shunt 1
Field Shunt 1
Dynamic Braking Contactor for DC Drive Armature BCH 1
Dynamic Braking Contactor for DC Drive Field BCH 1
Dynamic Braking Resistor for 800A DC Drive Armature
Sure /Satellite Elect 1
Dynamic Braking Resistor for 800A DC Drive Field Sure /Satellite
Elect 1
Copper Busbar RR cable 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
ETR 650KW DC Drive section 1
DCS800-S02-02500-5+SDCS-COM-81+DCF 804-50 1
ACB 2000A Micro processor Electric Draw out.
2000A 3P, 3WT, 50KA for 1 Sec, ACB with O/L, S/C & E/F ABB 1
Input Line chock for DC drive Reputed 1
Current Trafo. 2000/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-2000A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
2A control Fuse/N link +Base Reputed 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Line Fuse for Field 50 Amp Bussmann 2
40A TP MCB ABB 2
30A TP Contactor ABB 2
Overload Relay ABB 1
Amp Meter 50A Meco/Rishubh 1
DC shunt 1
Field Shunt 1
Dynamic Braking Contactor for DC Drive Armature BCH 1
Dynamic Braking Contactor for DC Drive Field BCH 1
Dynamic Braking Resistor for 2000A DC Drive Armature
Sure /Satellite Elect 4
Dynamic Braking Resistor for 2000A DC Drive Field Sure /Satellite
Elect 4
Copper Busbar RR cable 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
MILL_1 650KW DC Drive section 1
DCS800-S02-02500-5+SDCS-COM-81+DCF 804-50 ABB 1
ACB 2000A Micro processor Electric Drawout. ABB
2000A 3P, 3WT, 50KA for 1 Sec, ACB with O/L, S/C & E/F ABB 1
Input Line chock for DC drive Reputed 1
Current Trafo. 2000/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-2000A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
2A control Fuse/N link +Base Reputed 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Line Fuse for Field 50 Amp Bussmann 2
40A TP MCB ABB 2
30A TP Contactor ABB 2
Overload Relay ABB 1
Amp Meter 50A Meco/Rishubh 1
DC shunt 1
Field Shunt 1
Dynamic Braking Contactor for DC Drive Armature BCH 1
Dynamic Braking Contactor for DC Drive Field BCH 1
Dynamic Braking Resistor for 2000A DC Drive Armature
Sure /Satellite Elect 4
Dynamic Braking Resistor for 2000A DC Drive Field Sure /Satellite
Elect 4
Copper Busbar RR cable 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
MILL_2 650KW DC Drive section 1
DCS800-S02-02500-5+SDCS-COM-81+DCF 804-50 ABB 1
ACB 2000A Micro processor Electric Draw out. ABB
2000A 3P, 3WT, 50KA for 1 Sec, ACB with O/L, S/C & E/F ABB 1
Input Line chock for DC drive Reputed 1
Current Trafo. 2000/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-2000A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
2A control Fuse/N link +Base Reputed 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Line Fuse for Field 50 Amp Bussmann 2
40A TP MCB ABB 2
30A TP Contactor ABB 2
Overload Relay ABB 1
Amp Meter 50A Meco/Rishubh 1
DC shunt 1
Field Shunt 1
Dynamic Braking Contactor for DC Drive Armature BCH 1
Dynamic Braking Contactor for DC Drive Field BCH 1
Dynamic Braking Resistor for 2000A DC Drive Armature
Sure /Satellite Elect 4
Dynamic Braking Resistor for 2000A DC Drive Field Sure /Satellite
Elect 4
Copper Busbar RR cable 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
DTR 650KW DC Drive section 1
DCS800-S02-02500-5+SDCS-COM-81+DCF 804-50 ABB 1
ACB 2000A Micro processor Electric Drawout. ABB
2000A 3P, 3WT, 50KA for 1 Sec, ACB with O/L, S/C & E/F ABB 1
Input Line chock for DC drive Reputed 1
Current Trafo. 2000/5A,15VA, Accuracy Class-1 Trio/Femina 3
0-2000A Analog Ammeter 90deg of deflection size 96 Sqmm Meco/Rishubh 1
4- Position Ammeter Selector Switch Kaycee 1
Voltmeter Selector Switch Kaycee 1
R,Y,B, on, off, & trip Indicating Lamps Schinder/Simense 3
2A control Fuse/N link +Base Reputed 1
2 Amp, 2pole MCB,C curve 10KA ABB 1
Line Fuse for Field 50 Amp Bussmann 2
40A TP MCB ABB 2
30A TP Contactor ABB 2
Overload Relay ABB 1
Amp Meter 50A Meco/Rishubh 1
DC shunt 1
Field Shunt 1
Dynamic Braking Contactor for DC Drive Armature BCH 1
Dynamic Braking Contactor for DC Drive Field BCH 1
Dynamic Braking Resistor for 2000A DC Drive Armature
Sure /Satellite Elect 4
Dynamic Braking Resistor for 2000A DC Drive Field Sure /Satellite
Elect 4
Copper Busbar RR cable 1
MCC Panel Hiecon Std 1
Non-Draw out MCC Compartmentalized, floor mounted, Single front,
Free standing.
Size of the panel :
W -8000mm, H 2200-mm +100mm Plinth, D -800/400mm.
Cable Entry: Bottom
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
Miscellaneous Component (Ferrule ,PVC channel, slive, connector etc) 1
Busbar 1
Wiring 1
RUJU CORPORATION 29/3, Bimanagar Society, Satellite Road, Ahmedabd – 15, Gujarat, India.
Ph: +91 79 6545 3848 • Fax: +91 79 2675 2728 • @: www.hiecon.com
TERMS & CONDITIONS Price: This proposal is valid for 30 days. The price mentioned above is as per the terms and conditions mentioned below. We reserve the right to adjust the prices in case of Any deviation from the terms and conditions. Taxes: ED extra @10.30% VAT extra @ 5%. Delivery: 10 to 12 week from receipt of your techno-commercially clear purchase order Payment: 30% advance along with purchase order and balance 60% against Performa Invoice & 10% remaining after commissioning. Warranty: One year standard warranty from the date of shipment. Commissioning: Commissioning charges is Rupees 4,500/- per man-day basis will be charged extra after 20days To & Fro, Lodging, Boarding and all other charges are in customer’s scope. TIN No (GST): TIN No (CST): PAN No. : Note: (1) Any variation in statutory taxes and duties or imposition of levies such as VAT, service tax, excise, etc will be charged as applicable at the time of dispatch Subject to Ahmedabad Jurisdiction. Please feel free to contact us for any clarifications or concerns. We hope to receive your valued order soon. Thanking you and assuring you of our best services and attention at all times; Yours Sincerely, For Ruju corporation Ajit Patel
Project Manager