+91-8447542084

A Member of

Varad Systems

We are a reputed Manufacturer and Supplier of highlyefficient range of Paint Booth, Paint Line, PaintingEquipments, Exhaust Blowers & Ducts, etc. Theseproducts are widely acknowledged for high durabilityand longer service life.

A Member of

A b o u t U s

We at “ Varad Systems A Group company of Fusion Surface Tech Pvt Ltd”Pune a associate company of finishing systems groups managed by a team ofprofessionals of around fifteen plus years experience in field of surface coatingindustry & project management services. We value our customers andendeavour to offer you the best in finishing business like paint shops &equipments backed by responsive and efficient services. Varad Systems Punebegan its operations in 2008, has its headquarters in Pune and has been activein design manufacturing installation & commissioning of turnkey projects inpaint shop. Our company was founded by technocrats under team leadership of Mr. VinitChiplunkar, having diverse experience in designing, manufacturing, EPC projectmanagement. Such a team, with in-depth process knowledge in the specific fieldhas enabled us to meet the diverse requirements of the clients in the field ofsurface coating plant & machinery. Our team’s exposure to the latest technologyand innovations has enabled us to develop the best solutions as per the clients'specific requirements. We experience a steady growth through innovation and high end customersatisfaction. During these years of experience, we developed new customersalong with repeat customers more than thirty five different projects Solutionscompleted in last few year catering to the variety of requirements of a widerange of engineering industries in India. We cater to clients all across India, fromGujrat to Assam and Chandigarh to Kanyakumari. We have a network of reliable,trustworthy suppliers, vendors, contractors who will provide any services acrossthe country.Varad Systems Pune has best office infrastructure facility for project business,vendor & customer coordination from head quarter. Majority of activityoutsourced & allotted for highly skilled vendor based manufacturing in & aroundPune.

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PAINT BOOTH

Plastic Line Dd Booth Process Pumps PaintBooths

Sludge PIT Paint Booth

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PAINT LINE

Conveyor Leaf SpringPaint Shop

Automobile Plastic PaintLine

Automobile PlasticProducts Paint Line

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INDUSTRIAL OVEN

Conveyorised PowderBaking Oven

Conveyorised Ovens

Lt Motor Paint BakingOven

Electrical Motor PaintBaking Conveyorised Oven

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PAINT BOOTH SPECIAL DOORS

Down Draft Paint Booth Paint Booth Sspecial Doors

Down Draft Paint BoothDoors

Automated Doors for PaintBooth

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PAINT BOOTH ACCESSORIES

Engine Paint BoothEnclosure

Paint Booth Exhaust Ducts

Exhaust Blowers Paint Booth Accessories

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INDUSTRIAL PAINT BOOTH

Heavy Machine DownDraft Paint Booth

Conveyorised Tack RagBooth

Heavy Engine PaintingBooth

Dry Type Paint Booth

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PAINT BOOTH TURNKEY PROJECTS

Partition Booth forTurnkey Projects

Conveyorised System ForTurnkey Projects

Roll Up Automated Doorfor Turnkey Projects

Material Handling Systemfor Turnkey Projects

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POWDER COATING BOOTH WITH ACCESSORIES

Powder Type Paint Booth Powder Booth RecoverySystem

Powder Coating System Powder Coating PlantEnclosure

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CUSTOMIZED PAINT BOOTH

Customized Paint Booth Side Cum Down DraftPaint Booth

Down Draft Paint Booth Side Cum Down DraftPaint Booths

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OTHER PRODUCTS:

Painting Equipments Paint Booth Exhaust DuctSystems

Acoustic Chamber forPaint Booth ExhaustBlowers

Automatic Two StageSpray Washing Chamber

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OTHER PRODUCTS:

Auto Spray PT for Engines Auto Spray PT forHydraulic Cylinders

Sprat PT Filtration System

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OTHER PRODUCTS:

Conveyorised Ovens Motor Baking Ovens

Transfer Conveyors Conveyorised Paint BakingOven

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F a c t s h e e t

Year of Establishment : 2008

Nature of Business : Manufacturer, Supplier, Service Provider

Total Number of Employees : Upto 10 People

A Member of

CONTACT USVarad SystemsContact Person: Mr. Vinit Chiplunkar

1825/3 Sadashiv Peth Flat No-13, Shakuntala Co-Op Hsg Society, eshmukhwadiPune - 411030, Maharashtra, India

+91-8447542084

RFQ / STANDARD ENQUIRY FORMAT FOR PAINT LINE

Note: Use only (√) sign for required option. Scratch out N.A. options / data.

1. Type of proposal required: ( I ) Budgetary ( II ) Firm offer

2. CUSTOMER PROFILE Name Contact details with phone number & email ID-

Projects Status : New project / Expansion / Modification

Name of previous plant supplier :

Existing plant drawbacks, if any:

Estimated basis for supplier : Price / Technical competence / Existing

Budget available / estimated :

Chemical supplier :

Paint supplier :

3. GENERAL DATA

Conveyor speed if decided by Client.

1 ) Product.2 ) Yearly production3 ) Rejection percentage, if any4 ) % Capacity for expansion5 ) Effective working hours/shift6 ) No. of shits per day7 ) Working days per year

3.1 – Product Data

Sr.No

Description Thick ofmatl.

Matl. ofconstn.

OverallDimensions

( L X W X H mm )

WeightKgs

Area m.Sq/hr

Qty Perday

123

3.2 – Pretreatment DataMaterial of construction for tanks & tunnels – SS or MS

Sr. No

Pretreatment Chemical used Conc. of Solution

Temperature required OC

Time Minutes

1 Degreasing2 Water Rinsing-I3 Water Rinsing-I4 Zinc Phosphate for

GI sheets5 For Aluminum

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Chromatising6 DM water Rinse- 7 Fresh DM water

Rinse 8 Air Blow off9 Water Dry off

3.3 – Painting Data

Sr. No

Process timeassumed

Painting Both side

Flash off time

Baking time Baking temp. Air.

1 Tack Rag2 Powder3 Primer4 Finish side

tack rag/ cleaning

5 Primer 6 Cooling /

Cleaning after Primer

7 Finish Painting8 Baking ovens

3.4 – Material-handling details Type of conveyor required

Equipment Matl. Handling details Exclude

3.5 – Plant data and Utilities available.

Space available ( L X W )

Column spacing In Length m ; In Width m

Column size L ( Length wise of plant )W ( Width wise of plant )

Truss spacing . . . . . . . . m

Total buidling height . . . . . . . . m from ground level

Cable . . . . . . . . m

Earthing

Cable entry to panel box Top / BottomCabling routing Underground / On trussIf underground, Cable trays Required / Not required Power Supply Available Voltage = 415 ± 5 %

Phase = Three Wire = Four HZ = 50 ± 2 Hz

Control Voltage = ± %Phase = Wire =HZ = ± %

Compressed Air pressure . . .7kg / cm 2

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Fuel Available FO / LDO / HSD / LSHS / GAS / STEAM Pressure of fuel. . . . . . . . . .kg / cm2

Temeperature of fuel. . . . . . . . . .OC

Calorific value of fuel (N.C.V.) . . . . . . . . .kcal

Process water presure . . . . . . . . .kg / cm 2

Ambient Temperature . . . . . . . . OC ( Minimum ). . . . . . . . . OC ( Maximum )

4. OTHER EQUIPMENT – The following equipments to be included or excluded.

1. 4. Dosing system :

5. Water Softener:

- Softwater tank :- Softwater piping :

6. DM Water plant : Required / Not Required

a) DM Water Requirement Per M 2 :

b) DM Water Requirement For Any Process Chemical Make Up :

c) Enclose Water Analysis Report :

d) D M water piping. Matl of construction :

7. Air piping MS ERW :

8. Thermic fluid heater/Hot water Generator :- Accessories :- Chimney ( Height in m ) :

9. Fuel piping :

10. Fuel tank :

11. Water piping :

12. Thermic fluid / Hot water piping :

13 .Oil Seperation System : Required / Not Required

a) Oil Concentration Level on components : ---------- g / m 2

b) Accepted Limit : ----------- g / m 2

14. Sludge Seperation System : Required / Not required

a) Max sludge generation rate : ---------- g / m 2

b) Accepted limit : ---------- g / m 2

14. Fresh Water Requirement :

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a) Water Carryover Rate Per M 2 :

b) Dilution Ratio For Chemicals ( For Each Stage )

5.0 ANY OTHER RELEVANT INFORMATION :

6. CUSTOMER’S SPECIFIC REQUIREMENTS

Customer wants to include

Piping : Supply water / Drain water / Air / Fuel

Has client given points of the above utilities : Yes / No

Power Cable to panel box : Yes / No

Chimney of : Boiler / Oven

What is Chimney Height required : . . . . . . . m 7. CHOICE OF EQUIPMENT :

A. PRETREATMENT LINE : Spray or Proposal Engineer to decideMode of heating for pretreatment : Thermic fluid / Hot water / Electrical / Steam

Type of fuel : F0 / LDO / LPG / HSD / LSHS

Water Drying Oven : Ground mounted / Elevated / PE to decide.

Air Seal : With / without / PEG to decide

Canopy : Required / Not required / PEG to decide

Mode of heating : Thermic fluid / Indirect oil / Direct gas / Electrical / Infra red

Type of fuel : FO / LDO / LSHS / HSD / LPG / Electricity

B. LIQUID COATING : Spray B - 1 Painting Booth : Pressurised / Non pressurised / PEG to decide

: With Pump / Water wash single or double / PEG : Side draft / PEG to decide Tank : Civil / MS / SS

Water Wall / Flow plates : MS / SS

Painting Equipment : Electrostatic / Conventional / Manual / Auto ( Guns / Disc ) / PEG to decide

Paint Kitchen : Circulation system / Local stations / PEG to decide No Of Colours :

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No Of Colours / Station :

No Of Painting Stations Per Booth :

Paint Specifications :

Type of paint :________________________________________

Paint viscosity (Application) : ________________________________________

B – 3. Air Supply Unit Type : Wet Spray / Wet Poret Filter / Dry / Peg

Class of filteration : Low / Medium / High

Enclosure : Civil / Metallic

ARP on : Ground / Elevated on steel struture / Civil

Heating / Cooling : Required / Not required

Eliminator for ARP : GI / SS

Water tank : Civil / MS / SS

C. POWDER COATING :

Colour change : Required / Not required

Time available for colour Change ( for powder Coating ) : No of colours / Day : ----------------------------------------

Booth : Local / Imported

Powder Coating Equipment : Manual / Auto / Local / Imported

Air Conditioning : Required / Not required

Temp to be maintained : -------deg C.

Relative humidity to be maintained : -------% R.H

Powder Specification :

Booth recovery type : Cyclone / Cartridge / PEG to decide

Powder coating booths : MS / SS

D : OVEN Considering future plan of powder does temp should be considered as 200 Deg

Type : Ground mounted / Elevated / PEG to decide Air Seal : With / without / PEG to decide Canopy : Required / Not required / PEG to decide.

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Method of heating : Thermic fluid / Indirect oil / Direct gas / Electrical / Infrared

Type of fuel : FO / LDO / HSD / LPG / Electricity

RFQ / STANDARD ENQUIRY FORMAT FOR POWDER COATING PLANT

Note: Use only (√) sign for required option. Scratch out N.A. options / data.

1. Type of proposal required: (I) Budgetary (II) Firm offer

2. CUSTOMER PROFILE : M/s.

Email id

Projects Status : New project

Budget available / estimated :

Chemical supplier :

Powder supplier :

3. GENERAL DATA

Conveyor speed decided by Client. : ----- mtrs/min or needs calculation

1 ) Product.2 ) Yearly production3 ) Rejection percentage, if any %4 ) % Capacity for expansion %5 ) Effective working hours/shift HOURS6 ) No. of shits per day SHIFT 7 ) Working days per year 300

3.1 – Product Data Sheet metal parts for DG set canopies

Sr.No

Description Thick ofmatl.

Matl. ofconstn.

OverallDimensions

( L X W X H mm )

WeightKgs

Area m.Sq/hr

Qty Per hr

123

3.2 – Pretreatment Data

Type of pretreatment required DIP type / Conveyorised Spray type

Type of material handling required:

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Sr. No

Pretreatment Chemical used Conc. of Solution

Temperature required OC

Time Minutes

1 Knock off degrease

2 Degreasing3 Water Rinsing-I RAW WATER CONTINUS

OVERFLOWR.T

4 Water Rinsing-I RAW WATER CONTINUS OVERFLOW

R.T

5 Surface activation 1~2% R.T6 Zinc Phosphate 3~5 % 50~55 OC7 Water Rinsing-III SOFT WATER CONTINUS

OVERFLOWR.T

8 Water Rinsing-IV SOFT WATER CONTINUS OVERFLOW

R.T

9 Passivation D.M. WATER CONTINUS OVERFLOW

R.T

10 Recirculated DI water rinse

D.M WATER CONTINUS OVERFLOW

R.T

11 Fresh DI water rinse

D.M MIST CONTINUS OVERFLOW

R.T

3.3 – Post pretreatment data

Sr. No

Process timeassumed

Baking time Baking temp. Air. / EMT

1 Water dry off oven

--- MIN --- MIN 130/110OC

2 Powder curingoven

--- MIN ---- MIN 220/200OC

3.4 – Material-handling details

Equipment Matl. Handling details Exclude / IncludeAll equipments to including loading & unloading station

Biplaner continuous overhead conveyor with hooking pitch of ---- mm to carry load of --- kg at individual hanging trolley

3.5 – Plant data and Utilities available.

Space available ( L X W ) L- ----- mtrs X W --------mtrs Clear building height ---- mtrs

Column spacing In Length m ; In Width m

Column size L ( Length wise of plant )W ( Width wise of plant )

Truss spacing . . . . . . . . m

Total buidling height . . . . . . . . m from ground level

Cable . . . . . . . . m

Earthing

Cable entry to panel box Top / BottomCabling routing Underground / On trussIf underground, Cable trays Required / Not required Power Supply Available Voltage = 415 ± 5 %

Varad Systems Pune Page 7 of 10

Phase = Three Wire = Four HZ = 50 ± 2 Hz

Control Voltage = ± %Phase = Wire =HZ = ± %

Compressed Air pressure . . .7kg / cm 2

Fuel Available HSD / GAS / STEAM Pressure of fuel. . . . . . . . . .kg / cm2

Temeperature of fuel. . . . . . . . . .OC

Calorific value of fuel (N.C.V.) . . . . . . . . .kcal

Process water presure . . . . . . . . .kg / cm 2

Ambient Temperature . . . . . . . . OC ( Minimum ). . . . . . . . . OC ( Maximum )

4. OTHER EQUIPMENT – The following equipments to be included or excluded.

1. 4. Dosing system : YES

5. Water Softener :- Soft water tank : YES- Soft water piping : YES

6. DM Water plant : Required / Not Required

a) DM Water Requirement Per M 2 : ---- LITS/HOURS

b) DM Water Requirement For Any Process Chemical Make Up : ---- LITS

c) Enclose Water Analysis Report : NO

d) D M water piping. Matl of construction : P.V.C/S.S

7. Air piping MS ERW : YES

8. Thermic fluid heater / Hot water Generator :- Accessories : HOT WATER GENERATOR- Chimney ( Height in m ) : ---- MTRS

9. Fuel piping : YES

10. Fuel tank : YES

11. Water piping : YES

13. Thermic fluid / Hot water piping : YES

13 .Oil Seperation System : Not Required

a) Oil Concentration Level on components : ---------- g / m 2

b) Accepted Limit : ----------- g / m 2

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14. Sludge Seperation System : Required

a) Max sludge generation rate : ---------- g / m 2

b) Accepted limit : ---------- g / m 2

14. Fresh Water Requirement :

a) Water Carryover Rate Per M 2 :

b) Dilution Ratio For Chemicals ( For Each Stage )

5.0 ANY OTHER RELEVANT INFORMATION:

6. CUSTOMER’S SPECIFIC REQUIREMENTS

Customer wants to include

Piping : Supply water / Drain water / Air / Fuel

Has client given points of the above utilities : Yes / No

Power Cable to panel box : Yes / No

Chimney of : Boiler / Oven

What is Chimney Height required : m 7. CHOICE OF EQUIPMENT :

A. PRETREATMENT LINE : Spray Mode of heating for pretreatment : Thermic fluid / Hot water / Electrical / Steam Type of fuel : LPG / HSD / Water Drying Oven : Camel back Elevated / Ground mounted /PE to decide. Air Seal : With / without / PEG to decide Canopy : Required / Not required / PEG to decide Mode of heating : Thermic fluid / Indirect oil / Direct gas / Electrical /

Infra red Type of fuel : HSD / LPG / Electricity

B. POWDER COATING / CURING : Manual electrostatic B - 1 Powder coating booth : Manual back to back cutout for operator with enclosure

Powder equipments Painting Equipment : Electrostatic Manual

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Powder recycling system with sieving mechanism : Required / Not required No Of Colours : Two

No Of Painting Stations Per Booth : Two

Time available for colour Change ( for powder Coating ) : No of colours / Day : ---- Powder coating Booth : SS / MS booth with cartridge recovery system Air Conditioning : Required / Not required

Temp to be maintained : -27~29deg C.

Relative humidity to be maintained : 45~55% R.H Powder Specification : Epoxy / Polyester / Mixture / PVDF

D : OVEN Type : Ground mounted / Elevated / PEG to decide Air Seal : With / Without / PEG to decide Canopy : Required / Not required / PEG to decide. Method of heating : Thermic fluid / indirect oil / direct gas / Electrical / Infrared Type of fuel : HSD / LPG / Electricity

Varad Systems Pune Page 10 of 10