valve-controlled, hydraulic drives for press brakes

RE 08100Edition: 2020-07Replaces: 2015-06

RE 08100, Edition: 2020-07, Bosch Rexroth AG

Content

Available Standard Systems, Hydraulic Data 2Questionnaire for Hydraulics in valve-controlled Press Brakes 3Hydraulic Circuit: CE Version and Non CE Version 43 Block Design– Cylinder Manifold Block Size 6, Size 10 with SFA 5 – Cylinder Manifold Block Size 16 with ZSF 6– Cylinder Manifold Block Size 6, Size 10 with SFE 7– Pump Manifold Block Size 16, Size 20 8– Pump Manifold Block Size 25 9 – Pump Manifold Block Size 16, Size 20 10-11– Pump Manifold Block Size 32, Size 40 12-13– Pump Manifold Block Size 16 for direct mounting 14-15Compact Block Design – Compact Manifold Block Size 6 16-17– Compact Manifold Block Size 6 18-19– Compact Manifold Block Size 6/10 20-21

– Compact Manifold Block Size 10 22-23 – Compact Manifold Block Size 16 24-25Drive Module 26-27Compact Block Design, 1-cylinder or 2-cylinder Design,Synchronisation with Torsion Bar– Compact Manifold Block Size 6 28-29– Compact Manifold Block Size 10 30-31Additional Functions IH15– Crowning and Tool Clamping 32-35Accessories– CPM-MT, IndraDrive 36– Motors, Pumps 37-38– Plugs, Amplifier, Pressure Transducer 38– Inline Filter, Pre-fill Valves 39– Modular Plate Systems IH20 40Hydraulic Circuit Diagram: Color Representation 41Determination of the Pipe Inside Diameter 42

Valve-controlled, hydraulic Drives for Press Brakes

Technical Information

2/44 Technical Information | Valve-controlled, hydraulic Drives for Press Brakes

Bosch Rexroth AG, RE 08100, Edition: 2020-07

Available Standard Systems

Pressing force Size (type) Hydraulic circuit: HS-S04-...

3-block Compact block

to 1500 kN Size 6-1 D616... / D611... D782...

to 2000 kN Size 6-2 D617... / D615...

to 3000 kN Size 6/10-1 D638... / D612... D748...

to 4000 kN Size 6/10-2 D618... / D612...

to 6000 kN Size 10-1 D620... / D613... D967...

to 10000 kN Size 10-2 D619... / D613...

to 15000 kN Size 10-3 D239...

to 20000 kN Size 16-1 D249... D969...

to 32000 kN Size 16-2 D250..

Hydraulic Data

List of standard types

Size 6-1 Size 6-2 Size 6/10-1 Size 6/10-2 Size 10-1 Size 10-2 Size 10-3 Size 16-1 Size 16-2

Qmax in l/min of the pump

60 120 240 320 520 900

Qmax in l/min for the cylinder manifold block

30 60 120 160 260 450

Pressure pmax = 315 bar

Max. permitted flow rate from A to B of the pre-fill valve (l/min) 1)

200 300 500 800 1200 1900 3000

∆ p from connection X2 to T in bar

min. 40 bar

1) Observe the max. permitted oil speed: Diameter and length see page 42.

Other specifications on request.

Valve-controlled, hydraulic Drives for Press Brakes | Technical Information 3/44


Questionnaire for Hydraulics in valve-controlled Press Brakes (Die Bending Press)1. Construction

Down stroking press

Fast approach by gravity yes

2. CylinderPiston diameter in mmRod diameter in mmStroke in mmNumber 1 or 2Distance between the cylinders in mm

3. SpeedsFast approach in mm/s Total pump flowWorking speed in mm/s l/minFast return in mm/s

4. Forces and PressuresMax. required pressing force in kNWeight of bending beam in kg(Incl. cylinder piston, without tools)

5. Positioning accuracyRepeat accuracy in mm

6. Safety regulations and functionsCE guideline EN 12622 yes

Other regulations yes

No regulations specified yes Country / name

7. Selectable options for the offer7.1 Pressure filter

Mounted on the manifold block yes (Direction selectable)

In the piping yes

7.2 Pump, motor-pump group, frequency converter...

Pump yes

MPU yes

Frequency converter yes

Damping accessories yes

Plug, cable yes

7.3 Hydraulic crowning: FunctionMounted on the manifold block yes

In the piping yes

Filling volume in Liter

Filling pressure in bar

Filling time in s

7.4 Hydraulic upper tool clampingMounted on the manifold block yes

In the piping yes

Filling volume in liter


Filling time in s7.5 Hydraulic lower tool clamping

Mounted on the manifold block yes

In the piping yes

Filling volume in liter


Filling time in s

Direction of filter cartridge*

S = Filter cartridge downwards

N = Filter cartridge upwards

O = Filter cartridge right side

W = Filter cartridge left side

* Relative tomountingsurface ofthe block

S

N

W

O

Highlighted in blue: Minimum information for the dimensioning



Hydraulic Circuit: 3-Block Design according to EN ISO 13849-1 and EN 12622

Hydraulic Circuit: 3-Block Design not according to EN ISO 13849-1 and EN 12622



3-Block Design

Cylinder manifold block size 6, size 10 with SFA

▶ Direct operated proportional directional valves ▶ Suction via housing pre-fill valve SFA

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SpecificationSize Description manifold block 1) Pre-fill valve 2)

Size 6 direct operated proportional directional valves

Size 6-1 AGEV2-26941-..-2X/G24K4M/J50 SFA 32


Size 6/10-1 AGEV2-26974-..-2X/G24K4M/J50 SFA 40

Size 6/10-2 AGEV2-26944-..-2X/G24K4M/J50 SFA 50



Size 10-2 (with safety requirements) AGEV2-26942-..-2X/G24K4M/J50 3-1) SFA 63

Size 10-2 (without safety requirements) AGEV2-38093-..-2X/G24K4M/J50 3-2) SFA 63

Size 10-3 AGEV2-38074-..-2X/G24K4M/J50 4) SFA 80

2) The pre-fill valve is not part of the manifold block and must be ordered separately, see RE 20485, see page 39.3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only version “B“, “D“ and “M“ possible: without safety requirements.4) External pilot pressure supply required, e.g. pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R901063308.

4WREE with safety requirements 3-1) = A

4WREE without safety requirements 3-2) = B

4WRPH with safety requirements 3-1) = C

4WRPH without safety requirements 3-2) = D

4WRA with safety requirements 3-1) = L

4WRA without safety requirements 3-2) = M

Nominal volume flow proportional valve

Description for further specifications on request

1) Example: AGEV2 26941 A . 2X G24K4M J50 *



3-Block Design

Specification

Size Description manifold block 1) Pre-fill valve 2)

Size 16 pilot operated proportional directional valves

Size 16-1 AGEV2-26898-..-2X/G24K4M/J50 3) ZSF 100

Size 16-2 AGEV2-26967-..-2X/G24K4M/J50 3) ZSF 125

Cylinder manifold block size 16 with ZSF ▶ Pilot operated proportional directional valves 3)

▶ Suction via sandwich pre-fill valve ZSF

2) The pre-fill valve is not part of the manifold block and must be ordered separately, see RE 20478, see page 39.3) External pilot pressure supply required, e.g. pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R901063308.

4WRTE with safety requirements = A

4WRTE without safety requirements = B






3-Block Design

Specification

Size Description manifold block 1) Pre-fill valve 2)


Size 6-1 AGEV2-26947-..-2X/G24K4M/J50 SFE 25 oder SFE 32

Size 6-2 AGEV2-38013-..-2X/G24K4M/J50 SFE 32 oder SFE 40

Size 6/10 AGEV2-26914-..-2X/G24K4M/J50 SFE 40 oder SFE 50


Size 10 (with safety requirements) AGEV2-26918-..-2X/G24K4M/J50 3-1) SFE 50 oder SFE 63

Size 10 (without safety requirements) AGEV2-26915-..-2X/G24K4M/J50 3-2) SFE 50 oder SFE 63

Cylinder manifold block size 6, size10 with SFE

▶ Direct operated proportional directional valves ▶ Suction via cartridge pre-fill valve SFE

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2) The pre-fill valve is not part of the manifold block and must be ordered separately, see RE 20745, see page 39.3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only version “B“, “D“ and “M“ possible: without safety requirements.












Specification

Size Description manifold block 1) Max. volumetric flow of the pump

Piloted operated pressure relief valve DB + proportional pressure relief valve KBPS.8

Size 16 AGEV2-26949-..-2X/G24K4M/J50 95 l/min


Pump manifold block size 16, size 20: Standard version

▶ Piloted operated pressure relief valve DB

2) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.

3-Block Design

KBPSP8, 315 bar 2) = A

KBPSR8, 350 bar 2) = C

With safety requirements = AWithout safety requirements = B

With safety requirements = G24K4MWithou safety requirements = G24N9K4M


1) Example: AGEV2 26949 A A 2X G24K4M J50 *

1

2

1

2

P

T

YX

BA

P Ta b

A B C

P

T

A

B

S

P

2)



Specification


2-way-cartridge valve pressure function LC/LFA + proportional pressure relief valve DBET(E)


Pump manifold block size 25: Standard version

▶ 2-way-cartridge valve pressure function LC/LFA

3-Block Design

2) Accessories: Plug-in proportional amplifier: R900779643 – VT-SSPA1-1-1X/V0/0-24, RE 30116.

DBET (without integrated electronic) 2) = A

DBETE (with integrated electronic) = B

With safety requirements = A

Without safety requirements = B

With safety requirements = G24K4M

Without safety requirements = G24N9K4M



B

A

XX

Y

Y

P

T

A

BA

P Ta b

Y7

B C

P

Y T

A

B

S

P

2)



Pump manifold block size 16, size 20 with/without filter and additional functions

▶ Piloted operated pressure relief valve DB ▶ Filter can be rotated in 90 degree steps ▶ Interface for additional functions e.g. crowning and

tool clamping, see page 32 to 35

Specification


Interface for additionalfunctions 2)

Piloted operated pressure relief valve DB + proportional pressure relief valve KBPS.8 + functions

Size 16 AGEV2-26968-..-2X/G24K4M/J50/101... 75 l/min IH15A

Size 16 AGEV2-26968-..-2X/G24K4M/J50/102... 95 l/min IH15A

Size 20 AGEV2-26970-..-2X/G24K4M/J50/102... 120 l/min IH15B

3-Block Design

KBPSP8, 315 bar 3) = AKBPSR8, 350 bar 3) = C

With safety requirements = AWithout safety requirements = B

With safety requirements = G24K4MWithout safety requirements = G24N9K4M

Not specified: without filter ‒With inline filter size 063 = 101With inline filter size 100 = 102

Mounting of the filter cartridgeFilter cartridge downwards = SFilter cartridge upwards = NFilter cartridge left side = OFilter cartridge right side = W

Description for further specifications on request e.g. additional functions 2)

1) Example: AGEV2 26968 A A 2X G24K4M J50 101 S *



2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.3) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.

3-Block Design

Direction of filter cartridge selectable*

S = Filter cartridge downwards

N = Filter cartridge upwards

O = Filter cartridge right side

W = Filter cartridge left side

* Relative to mounting surface of the block S

N

W

O

IH15

P2

P1

P

T

Y X1

2

BA

P Ta b

BA C

T

S

P

B

A

P

T

3)



3-Block Design

Pump manifold block size 32, size 40 with/without additional functions

▶ 2-way-cartridge valve pressure function LC/LFA ▶ Interface for additional functions e.g. crowning and


Specification



2-way-cartridge valve pressure function LC/LFA + proportional pressure relief valve DBET(E) + functions

Size 32 AGEV2-26962-..-2X/G24K4M/J50 400 l/min IH15B

Size 40 AGEV2-26994-..-2X/G24K4M/J50 900 l/min IH20

DBET (without integrated electronic) 3) = A

DBETE (with integrated electronic) = B









3-Block Design

2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35. IH20 is not part of the manifold block and must be ordered separately. For more details see page 40.3) Accessories: Plug-in proportional amplifier: R900779643 – VT-SSPA1-1-1X/V0/0-24, RE 30116.

A

B

S

P

P

T

BA

P Ta b

P

T

T

P

B

A

A B C

XX

Y

Y

IH15IH20

3)



3-Block Design

Pump manifold block size 16 for direct mounting on the pressure connection of the pumpWith filter and with/without additional functions

▶ Piloted operated pressure relief valve DB ▶ Interface for additional functions e.g. crowning and


Specification

Size Description manifold block 1) Max. volumetric flowof the pump


Piloted operated pressure relief valve DB + proportional pressure relief valve KBPS.8 + functions

Size 16 AGEV2-38026-..-2X/G24K4M/J50/101S... 75 l/min IH15A

KBPSP8, 315 bar 3) = A

KBPSR8, 350 bar 3) = C





Not specified: without filter ―

With inline filter size 063 = 101

Mounting of the filter cartridge

Filter cartridge downwards = S


1) Example: AGEV2 38026 A A 2X G24K4M J50 101 S *



3-Block Design

2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.3) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.4) The adapter plate AGEV2-38022-AA is not part of the manifold block and must be ordered separately.

PT

S

P

BA

P T

P

T

Y X B

A

P1

P2C

T

APort_U

B

T

P

T

Y

a b

IH15

Adapter plate 4)

3)



Compact Block Design

Specification




Compact manifold block size 6: Standard version

▶ Direct operated proportional directional valves ▶ Piloted operated pressure relief valve DB

NOTE:The manifold block must be placed centrally.Length of line between manifold block and cylinder X1.1 = X1.2, recommended <1.5 m.Length of line between manifold block and cylinder X2.1 = X2.2, recommended <1.5 m.The suction line must be as short as possible and should be minimum one size bigger as the size of the prefill valve e.g. SN 50 ↔ suction line DN 63.

4WREE with safety requirements 3-1) = A4WREE without safety requirements 3-2) = B4WRPH with safety requirements 3-1) = C4WRPH without safety requirements 3-2) = D4WRA with safety requirements 3-1) = L4WRA without safety requirements 3-2) = M








T1 Y

X2.1

M1.1

X1.1

M2.1 M2.2 BA

X2.2

X1.2

M1.2

PMP

A

B

1

2

P T

YX

P

T

P

T

a2

b

1

a2

b

1

BA

P T

X

B

P

AAX

B

P

S

P

P

T

A B C T

P

A B T

P

A

T

B

A B C T

P

A B T

P

A

T

B

a b

a b

a b

a b

a b

4)

3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only version “B“, “D“ and “M“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.



Specification




Size 6 AGEV2-26980-..-2X/G24K4M/J50 60 l/min without

Size 6 AGEV2-38250-..-2X/G24K4M/J50 60 l/min IH15A

Compact manifold block size 6 with/without additional functions

▶ Direct operated proportional directional valves ▶ Piloted operated pressure relief valve DB ▶ Optional an interface for additional functions

e.g. crowning and tool clamping, see page 32 to 35











CBA T CBA T

P

AX

B

P

X

B

P

A

BA

P T

a2

b

1

a2

b

1

P

T

P

T

P

T

P

T

P

A

T

B

P

A

T

B

P T

YX

1

2

S

PA

B

M

P

B

X

A

B

X

A

P

P T

A

A

B

A

B

P

T

P

T

P

T

P

T

P T

A B

P T

A B

P

X

Y

A

M1.2Port_R

X1.2Port_R

X2.2Port_R

VST

OP

FEN

A B M2.2Port_U

M2.1Port_U

X1.1Port_L

M1.1Port_L

X2.1Port_L

MPPort_D

PPort_D

Y T1Port_D

T2Port_R

a b

a ba b

a ba b

IH15

T

P

4)

2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only version “B“, “D“ and “M“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.



Specification




Size 6/10 AGEV2-26921-..-2X/G24K4M/J50/101./.. 75 l/min IH15A

Size 6/10 AGEV2-26921-..-2X/G24K4M/J50/102./.. 120 l/min IH15A


Compact manifold block size 6/10 with/without filter and additional functions

▶ Direct operated proportional directional valves ▶ Piloted operated pressure relief valve DB ▶ Filter can be rotated in 90 degree steps ▶ Interface for additional functions e.g. crowning and






Without filter block ―With inline filter size 063 101With inline filter size 100 102

Not specified: without filterFilter cartridge downwards = SFilter cartridge upwards = NFilter cartridge left side = OFilter cartridge right side = W


1) Example: AGEV2 26921 A . 2X G24K4M J50 101 N *




2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only version “B“, “D“ and “M“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.

aB

b

A

aB

b

AP

T

P

T

P

T

P

T

1

2

X

B

Y

B A

T

B

P

A X

baP T

BA

B

P

AX

baP T

BA

baP T

BA

P

S

P2

MP

P

X1.1

M1.1

X2.1

Y T

T2

P1

MP

M2.1 X M2.2

X2.2

M1.2

X1.2

a b a b

M

P

CA B T

P

CBA TT

IH15

4)




Specification




Size 10 AGEV2-38145-..-2X/G24K4M/J50 ... 250 l/min IH15B










Compact manifold block size 10 with/without additional functions

▶ Direct operated proportional directional valves ▶ 2-way-cartridge valves pressure function LC/LFA ▶ Interface for additional functions e.g. crowning and






2) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.3-1) Only version “A“ and “C“ possible: with safety requirements.3-2) Only version “B“and “D“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R900779643 – VT-SSPA1-1-1X/V0/0-24, RE 30116.

TP

IH15

4)





▶ Pilot operated proportional directional valves 2)

▶ 2-way-cartridge valves pressure function LC/LFA


Specification


Size 16 pilot operated proportional directional valves

Size 16 AGEV2-38158-..-2X/G24K4M/J50 720 l/min (2 x 360 l/min)

4WRTE with safety requirements = A

4WRTE without safety requirements = B








A BM2.1

Y

M1.2

TMP

M1.1

X

P

A

T

B

YXa b

P

A

T

B

YXa b

P

T

P

T

B

A

BA

P Ta b

B

A

XX

TPA

b

a

B

A

XX

TP A

b

a

P

A

T

B

Yb

Xa

P

A

T

B

Yb

Xa

X2.1

X1.1

X2.2

X1.2

P1 P2

S

P

A

B

A

B

M2.2

P

T

P

T

P T

P

T

TP

TP

T

PB T

A P

b

a

PA

PE

A

B

P T

P

MP

P T

M1

M2

MP TM

AX

B

P

X

B

P

A

S

P

S

P

XX

Y

Y

P

T


2) External pilot pressure supply required, Pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R901063308.4) Accessories: Plug-in proportional amplifier: R900779643 – VT-SSPA1-1-1X/V0/0-24, RE 30116.

2)

4)



Drive Module

Drive module:with Internal gear pump with axial piston pump

▶ PGH ▶ A10VSO

▶ Compact design ▶ With filter and/or additional functions

Size

With safety requirements = S

Without safety requirements = N

Pump 2)

PGH = G

A10VSO = A

Nominal size of the pump

E-motor size

E-motor 1)

7,5 kW (400/690 V) = A

5,5 kW (400/690 V) = B

5,5 kW (230/400 V) = C

Without = X

Manifold block HIC-S...


4WREE without safety requirements 3-2 = B








Example: IH04APAM 3 S 1X A . ... A 10001 A . *



IH15

Drive Module

1) Voltage / frequency must be indicated separately.2) For more details see page 37 to 38.3-1) Only version “A“, “C“ and “L“ possible: with safety requirements.3-2) Only versiong “B“, “D“ and “M“ possible: without safety requirements.4) Interface for additional functions e.g. tool clamping and crowning: IH15 is not part of the manifold block and must be ordered separately. For more details see page 32 to 35.



Compact Block Design, 1-cylinder or 2-cylinder design, synchronisation with torsion bar

SpecificationSize Description manifold block 1), 2) Max. volumetric flow of the pumpSize 6 direct operated proportional directional valves





WE without safety requirements = AWE with safety requirements = B4WREEM with safety requirements 3-1) = C4WREE with safety requirements 3-1), 5) = D4WREE without safety requirements 3-2) = E4WRPH with safety requirements 3-1), 5) = F4WRPH without safety requirements 3-2) = G4WRA with safety requirements 3-1), 5) = L4WRA without safety requirements 3-2) = M




1) Example: AGEV2 26978 C . 2X G24K4M J50 *




2) Also available with on-off valve technology on request.3-1) Only version “C“, “D“, “F“ und “L“ possible: with safety requirements.3-2) Only version “E“, “G“ und “M“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.5) Speed measuring device required for monitoring direction of cylinder movement.

P

CA B T

T2P T

YX

MP

X1M1

X4

M2

X2

B

A

1

2

T1P

a

1

b2

AX

B

P

P

A

T

B

a b

BA P

T

a

b

A

B

S

P

X3 Y

AX

B

P

P

T

P

T

a b

1-cylinder design 2-cylinder design, synchronisation withtorsion bar

4)





SpecificationSize Description manifold block 1), 2) Max. volumetric flow of the pumpSize 10 direct operated proportional directional valves




WE without safety requirements = AWE with safety requirements = B4WREEM with safety requirements 3-1) = C4WREE with safety requirements 3-1), 5) = D4WREE without safety requirements 3-2) = E4WRPH with safety requirements 3-1), 5) = F4WRPH without safety requirements 3-2) = G4WRA with safety requirements 3-1), 5) = L4WRA without safety requirements 3-2) = M




1) Example: AGEV2 38033 C . 2X G24K4M J50 *



X4

M2

X2

X1M1

T2MP

A B T

B

A

1

2

P

T

AX

B

P

P

T

aA

b

B

P T

YX

AX

B

P

BA P

T

a

b

S

PX3 Y

P

A

T

B

ba

MA

MB

P

TBA

P

A

T

B

a b

T1P

2-cylinder design, synchronisation withtorsion bar

2) Also available with on-off valve technology on request.3-1) Only version “C“, “D“ and “F“ possible: with safety requirements.3-2) Only version “E“ and “G“ possible: without safety requirements.4) Accessories: Plug-in proportional amplifier: R901024331 – VT-SSPA1-5-1X/V0/0-24, RE 30116.5) Speed measuring device required for monitoring direction of cylinder movement.

1-cylinder design

4)




Crowning = 301Tool clamping for lower tool = 308Tool clamping for upper tool with accumulator = 309Tool clamping for lower tool, upper tool with accumulator = 409Tool clamping for lower tool, upper tool without accumulator, with mech. safety = 410Crowning and tool clamping for lower tool = 411Crowning and tool clamping for upper tool with accumulator = 412Crowning and tool clamping for lower tool, upper tool without accumulator, mech. safety = 413Crowning and tool clamping for lower tool, upper tool with accumulator = 414

Additional Functions IH15

CrowningModel “301“

Lower tool: model “308“Tool clamping

Upper tool with accumulator: model “309“

Example: AGEV2 26921 A A 2X G24K4M J50 101 N 301

PT

M

PT

A

a

2

b

1

a

2

b

1

P

TP

42.

43.

45.

G1/4

50 bar

G1/4M

G1/4

PT

M

PT

A

a

2

b

1

a

2

b

1

SAP

G1/4

50 bar

G1/4 G3/8M

G1/4

NG4

70 bar

42.44.

44.244.1

TP

PT

A

PT

45.

41.1

41.

51.

Y10

NG6

G1/4

A

0811405144 VT-SSPA1-508-2X/V0/0, RE 30264

Crowning

Lower tool Upper tool




Tool clamping

Lower tool, upper tool without accumulator, with mechanical safety: model “410“

Lower tool, upper tool with accumulator: model “409“

PT

M

PT

A

a

2

b

1

a

2

b

1

SAP

PT

A

a

2

b

1

a

2

b

1

PG1/4

50 bar

G1/4 G3/8M

G1/4

NG4

70 bar

G1/4M

G1/442.44.

44.244.1

43.

PT

M

PT

A

a

2

b

1

a

2

b

1

P

PT

A

a

2

b

1

a

2

b

1

P

TP

G1/4

50 bar

G1/4M

G1/4G1/4M

G1/442.

43.143.2

45.

Lower toolUpper tool





Crowning and tool clamping

Crowning and lower tool: model “411“

Crowning and upper tool with accumulator: model “412“

TP

PT

A

PT

PT

M

PT

A

a

2

b

1

a

2

b

1

P

45.

41.

51.

42.

43.

41.1NG6

Y10

G1/4

50 bar

G1/4M

G1/4

G1/4

A

0811405144 VT-SSPA1-508-2X/V0/0, RE 30264

0811405144 VT-SSPA1-508-2X/V0/0, RE 30264

Lower tool

Upper tool

Crowning

Crowning

Y10

PT

A

PT

PT

M

PT

A

a

2

b

1

a

2

b

1

SAP

41.

51.

42.44.

44.244.1

41.1NG6

G1/4

50 bar

G1/4 G3/8M

G1/4

NG4

70 bar

G1/4

A




Crowning and tool clamping

Crowning and lower tool, upper tool without accumulator, with mechanical safety: model “413“

Crowning and lower tool, upper tool with accumulator: model “414“

PT

M

PT

A

a

2

b

1

a

2

b

1

P

PT

A

a

2

b

1

a

2

b

1

P

TP

PT

A

PT

G1/4

50 bar

G1/4M

G1/4G1/4M

G1/442.

43.143.2

45.

41.

51.

41.1NG6

Y10

G1/4

A

PT

M

PT

A

a

2

b

1

a

2

b

1

SAP

PT

A

a

2

b

1

a

2

b

1

P

PT

A

PT

G1/4

50 bar

G1/4 G3/8M

G1/4

NG4

70 bar

G1/4M

G1/442.44.

44.244.1

43.41.

51.

41.1NG6

Y10

G1/4

A

0811405144 VT-SSPA1-508-2X/V0/0, RE 30264

0811405144 VT-SSPA1-508-2X/V0/0, RE 30264


Crowning


Crowning



Accessories

CPM-MT – Compact Power Modules – compact hydraulic power units

Advantages: ▶ Max. flow rate Q to 20 l/min ▶ Max. intermittent pressure p2 up to 250 bar ▶ Max. peak pressure p3 (for max. 2 seconds) up to

270 bar (with a reduced number of cycles depending of pump size)

▶ AC motors power range 0.55 up to 2.2 kW ▶ AC motors protection class IP54 ▶ Gear pumps displacement 1.25 up to 7.4 cm3

▶ Tank volume up to 20 l ▶ Average duty cycle S3 (intermittent operation) 60 %

(except for the motor 2.2 kW)

For more information see RE 18306-04.

Drive control IndraDrive

Rexroth EFC 3610 is a universal, low-cost converter for reliable speed control and demand-oriented energy supply.Rexroth EFC 5610 offers a power range of up to 160 kW (220 hp), an efficient vector control for an optimum torque curve and high starting torque.Both series are designed with intelligent features such as expansion options through different I/O and fieldbusmodules, a control panel with a parameter copy function or the standard integrated Modbus interface for networking.For safety-relevant applications, we offer the EFC 5610 with STO (Safe Torque Off) option up to Cat. 4/PL e, SIL3 safety levels.

EFC3610: ▶ Power range 0.4 … 22 kW ▶ Built-in brake chopper and mains filter ▶ Control technology: V/f ▶ Operation of asynchronous motors ▶ Expandability through I/O and fieldbus modules

For more information see R912005856.

EFC5610: ▶ Power range 0.4 … 160 kW ▶ Built-in brake chopper (up to 22 kW) and mains filter ▶ Control technology: V/f, SVC, FOC ▶ Safety technology: Safe Torque Off (STO) ▶ Expandability through I/O and fieldbus modules

For more information see R912005856.



Additional Components/Accessories

Low-voltage squirrel cage induction motors

MOT-EC-ET Efficiency class IE1 - IE3

▶ Size B3, B5, B35 and V1 ▶ Size 80M up to 315L ▶ Rated frequency 50 Hz ▶ Rated power 0.75 kW up to 160 kW ▶ Rated voltage 230/400 V; 400/690 V

For more information see ZN10601-1.Pumps

Fixed displacement vane pump PVH series 1X ▶ Sizes 16 up to 79 ▶ Nominal pressure up to 290 bar ▶ Maximum pressure up to 320 bar,

depending on the nominal size

For more information see RE 10338.

Internal gear pump PGP series 2X and 3X ▶ Sizes 6.3 up to 32 ▶ Nominal pressure 250 bar ▶ Maximum pressure 350 bar


Internal gear pump PGH, fixed displacement ▶ Frame size 2 and 3 ▶ Series 2X ▶ Sizes 5 up to 16 ▶ Nominal pressure 315 bar ▶ Maximum pressure 350 bar


▶ Frame size 4 and 5 ▶ Series: 3X ▶ Sizes 20 up to 250 ▶ Nominal pressure up to 315 bar ▶ Maximum pressure up to 350 bar,

depending on the nominal size





Axial piston variable pump A10VSO, series 31 ▶ Sizes 18 up to 140 ▶ Nominal pressure 280 bar ▶ Maximum pressure 350 bar


Axial piston variable pump A10VSO, series 32 ▶ Sizes 45 up to 180 ▶ Nominal pressure 280 bar ▶ Maximum pressure 350 bar


Pumps

Plug

Mating connectors and cable sets for valves and sensors in hydraulics for the electrical connection:

▶ Valve solenoids ▶ Valves with integrated electronics ▶ Position and pressure sensors


Amplifier

Valve amplifier for proportional valvesR900779643 VT-SSPA1-1-1X/V0/0-24 to control DBET / DRE series 6X

R901024331 VT-SSPA1-5-1X/V0/0-24 to control KBPS… 8…


Pressure transducer for hydraulic applicationsType HM20

▶ Measurement ranges 10 bar up to 630 bar


Pressure transducer




Inline filter

Inline filter LEN, LE with filter element ▶ Sizes as per DIN 24550: 0040 up to 1000 ▶ Nominal pressure 350 bar ▶ Maintenance indicator: mechanical-optical and electrical ▶ Filter fineness 3, 6, 10 and 20 µm


Pre-fill valves

Hydraulically unlockable pre-fill valveType SFA

▶ Sizes 25 up to 80 ▶ Maximum pressure 350 bar


Hydraulically unlockable pre-fill valveType ZSF and ZFSW



Hydraulically unlockable pre-fill valveType SFE






Plate system

Modular plate systems IH20 ▶ Frame size A and B ▶ Component series 1X ▶ Maximum operating pressure 315 bar ▶ Rated flow 50 l/min and 200 l/min ▶ Modular block system for set-up of controls in a compact

construction, ready for connection ▶ Different sizes of one frame size can be combined in any order ▶ Pressure and tank ports for all control circuits on both front

sides of the mounted IH20 stacking assemblies ▶ Separate actuator ports A and B per control circuit




pm

ax. =

315

bar

pm

ax. =

150

bar

Hydraulic Circuit Diagram: 3-block Design

Hydraulic Circuit Diagram: Compakt Block Design

CBA T CBA T

P

AX

B

P

X

B

P

A

BA

P T

a2

b

1

a2

b

1

P

T

P

T

P

T

P

T

P

A

T

B

P

A

T

B

P T

YX

1

2

S

PA

B

M

P

B

X

A

B

X

A

P

P T

A

A

B

A

B

P

T

P

T

P

T

P

T

P T

A B

P T

A B

P

X

Y

A

M1.2Port_R

X1.2Port_R

X2.2Port_R

VST

OP

FEN

A B M2.2Port_U

M2.1Port_U

X1.1Port_L

M1.1Port_L

X2.1Port_L

MPPort_D

PPort_D

Y T1Port_D

T2Port_R

a b

a ba b

a ba b

IH15

T

P

pmax. = 150 bar

pmax. = 315 bar



ø [m

m]

1,000900800700600

500

400

300

200

150

10090807060

50

40

30

20

15

109876

5

DN = Q x 400v x 3.14 x 6

4

3

2

1.5

1

10090807060

50

40

32

25

20

16

13

10

8

6

4

3

10080

5040

20

1086.3543.152.521.61.2510.800.630.500.400.3150.250.2

0.1

0.05

30

20

15

109876

5

4

3

2.5

2

1.5

1.2

10.90.80.70.6

0.5

0.4

0.3

0.25

0.20

0.15

0.1

Q [l/min] v [m/s]

Nomogram to determine the Inside Diameter of the Pipe

Recommended oil speeds

Suction pipe approx. p = 0 … 1 bar* approx. 0.5 … 1 m/s green line

Low pressure lines approx. p = 2 … 100 bar* approx. 2 … 4 m/s blue line

Pressure lines approx. p = 150 … 350 bar* approx. 5 … 12 m/s red line

(*) absolute pressures !

▶ In the case of very long pipes, possibly go to an one bigger standard cross-section! ▶ If possible, do not use screw connections between the products pump-filter-manifold block-valve-cylinder, since

only unnecessary delta-p is created!

DN [mm] A [cm2]



Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Phone +49 (0) 93 52 / 40 30 20 [email protected]

© All rights reserved to Bosch Rexroth AG, also regarding any disposal,exploitation, reproduction, editing, distribution, as well as in the event ofapplications for industrial property rights.The data specified above only serve to describe the product.No statements concerning a certain condition or suitability for a certainapplication can be derived from our information. The information given doesnot release the user from the obligation of own judgment and verification. Itmust be remembered that our products are subject to a natural process ofwear and aging.

valve-controlled, hydraulic drives for press brakes

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