valu-king incline screen - madisa · t he telsmith valu-king line-up of screens offers outstanding...

2
The Telsmith Valu-King line-up of screens offers outstanding value with built-in standard features not normally available in these screen sizes. Ranging from 4' x 8' single deck up to 6' x 16' triple deck, Valu- King models are both versatile and economical. Ideal for finish sizing, medium duty scalping or fitted with spray bars for rinsing operations, the Valu-King is tough enough to serve in a variety of applications. The standard deck frame is fabricated using tubular cross members, a construction method normally only Valu-King Specifications Screen Size (Width × Length Ft.) Number of Decks Shaft Assembly (Bearing Size mm) Electric Motor HP (1800 RPM Motor) Total Weight Max. TPH Carrying Cap. (Short Tons) Lbs Kgs 4 × 8 1 2 3 90 90 90 7.5 7.5 10 4,310 4,570 5,570 1,955 2,073 2,527 190 215 285 4 x 10 1 2 3 90 90 90 10 10 20 4,700 5,050 6,230 2,132 2,291 2,826 170 195 260 4 × 12 1 2 3 90 90 110 10 10 20 5,140 5,610 7,450 2,331 2,545 3,379 155 180 255 4 × 14 1 2 3 90 90 110 10 10 25 5,600 6,070 8,180 2,540 2,753 3,710 145 170 245 5 × 12 1 2 3 90 90 110 10 15 25 5,400 5,950 8,010 2,449 2,699 3,633 165 195 280 5 x 14 1 2 3 90 90 110 20 20 30 5,910 6,600 8,890 2,681 2,994 4,032 155 190 270 5 × 16 1 2 3 110 110 110 20 20 30 6,910 7,690 9,730 3,134 3,488 4,413 160 190 270 6 × 16 1 2 3 110 110 110 25 25 30 7,660 8,550 10,650 3,475 3,878 4,831 180 220 290 seen on larger screens. Screen decks incorporate a single crown design, accepting side tensioned wire cloth or urethane media. Optional Quicklok wedge style tension bolts are available for quick media changes. Designed for long service life, the vibrator mechanism incorporates spherical roller bearings and open tube, flow through oil lubrication. Dual seal design (labyrinth & lip seals) insures outstanding bearing life. For ease of installation, all Valu-King screens include a sub-frame with motor mount and pivotal motor base. V-belt drive, drive guard and balance wheel guard are all packaged with the screen. Lifting eyes, prefabricated into the sub- frame, provide a safe and fast method for installing the screen once it arrives. Versatility, rugged design, long service life and ease of installation are why the Valu-King leads the industry in features and value. VALU-KING INCLINE SCREEN 11 12 VALU-KING FEATURES: TUBULAR DECK DESIGN: Screen decks are fabricated using rectangular tubing yielding a rugged construction not normally seen on this size screen. SUB-FRAME AND MOTOR MOUNT: Offering great value and ease of installation, Valu-King screens include a sub-frame, motor mount, pivotal motor base and V-belt drive. VALU-KING SCREENS Notes: 1) Live weight includes live body, feed box, discharge lips and counter weights. 2) Total weight includes live weight plus sub-frame, springs, pivoting motor base, drive and guard (electric motor not included). 3) Maximum TPH Carrying Capacity is defined as the total feed (TPH) to the screen minus the bottom deck thru's (TPH). 4) Maximum recommended top size feed is 5" (127 mm). 5) Maximum recommended top deck screen opening is 3" (76 mm). OIL LUBRICATION: Double row, spherical roller bearings are oil lubricated for long service life. Open tube, flow through design incorporates larger oil volumes extending service intervals. 11 VIBRATING EQUIPMENT VALU-KING INCLINE SCREEN SIDE TENSION MEDIA: accepts wire cloth or side tension urethane or rubber media. Optional Quicklok tension wedges are available for quick media changes. NO-WELD SIDE PLATES: Telsmith's "no weld" policy on screen side plates eliminates the possibility of stress concentrations in heat affected zones. Huck bolts finish the screen assembly. T UBULAR D decks are fabr tubing yieldi not norm scre d eens nt, e. OIL LUBRICATION : Double row, spherical roller bearings are oil M : n es FEED BOX: with A-R liners, absorbs impact and distributes feed, improving efficiency and reducing maintenance.

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The T

els

mith V

alu

-Kin

g l

ine-u

p o

f scre

ens o

ffers

outs

tandin

g v

alu

e w

ith b

uilt

-in s

tandard

featu

res n

ot

norm

ally

availa

ble

in t

hese s

cre

en s

izes.

Rangin

g

from

4' x 8

' sin

gle

deck

up to 6

' x 1

6' tr

iple

deck

, Valu

-

Kin

g m

odels

are

both

vers

atile

and e

conom

ical.

Ideal

for

finis

h

siz

ing

, m

ediu

m

duty

scalp

ing

or

fitt

ed

with

spra

y

bars

fo

r rinsin

g

opera

tions,

the

Valu

-Kin

g i

s t

ough e

nough t

o s

erv

e i

n a

variety

of

applic

ations.

The s

tandard

deck

fra

me is f

abricate

d u

sin

g t

ubula

r

cro

ss m

em

bers

, a c

onstr

uction m

eth

od n

orm

ally

only

Va

lu-K

ing

Sp

eci

fica

tio

ns

Scr

ee

n S

ize

(Wid

th ×

Len

gth

Ft.

)N

um

be

r o

f D

eck

sS

ha

ft A

sse

mb

ly

(Beari

ng

Siz

e m

m)

Ele

ctri

c M

oto

r H

P

(180

0 R

PM

Mo

tor)

Tota

l We

igh

tM

ax

. TP

H

Ca

rry

ing

Ca

p.

(Sh

ort

To

ns)

Lb

sK

gs

4 ×

81 2

3

90

90

90

7.5

7.

5

10

4,3

10

4

,57

0

5,5

70

1,9

55

2,0

73

2,5

27

19

0

215

2

85

4 x

10

1

2

3

90

90

90

10

10

2

0

4,7

00

5,0

50

6,2

30

2,1

32

2

,29

1

2,8

26

17

0

19

5

26

0

4 ×

12

1 2

3

90

90

110

10

10

2

0

5,1

40

5,6

10

7,

45

0

2,3

31

2,5

45

3,3

79

15

5

18

0

25

5

4 ×

14

1 2 3

90

90

110

10

10

2

5

5,6

00

6,0

70

8,1

80

2,5

40

2,7

53

3,7

10

14

5

17

0

24

5

5 ×

12

1 2

3

90

90

110

10

15

2

5

5,4

00

5,9

50

8,0

10

2,4

49

2,6

99

3,6

33

16

5

19

5

28

0

5 x

14

1

2

3

90

90

110

20

2

0

30

5,9

10

6

,60

0

8,8

90

2,6

81

2,9

94

4,0

32

15

5

19

0

27

0

5 ×

16

1

2

3

110

110

110

20

2

0

30

6,9

10

7,

69

0

9,7

30

3,1

34

3

,48

8

4,4

13

16

0

19

0

27

0

6 ×

16

1 2

3

110

110

110

25

2

5

30

7,6

60

8,5

50

10

,65

0

3,4

75

3,8

78

4,8

31

18

0

22

0

29

0

seen o

n l

arg

er

scre

ens.

Scre

en d

eck

s i

ncorp

ora

te a

sin

gle

cro

wn d

esig

n,

accepting s

ide t

ensio

ned w

ire

clo

th o

r ure

thane m

edia

. O

ptional

Quic

klo

k w

edge

sty

le

tensio

n

bolts

are

availa

ble

fo

r quic

k

media

changes.

Desig

ned for lo

ng s

erv

ice li

fe, t

he v

ibra

tor m

ech

anis

m

inco

rpo

rate

s

sp

he

rical

rolle

r b

eari

ng

s

an

d

op

en

tube,

flow

thro

ugh o

il lu

brication.

Dual

seal

desig

n

(labyrinth

&

lip

seals

) in

sure

s outs

tandin

g bearing

life.

For

ease o

f in

sta

llation, all

Valu

-Kin

g s

cre

ens in

clu

de

a sub-f

ram

e w

ith m

oto

r m

ount

and piv

ota

l m

oto

r

base.

V-b

elt drive,

drive guard

and bala

nce w

heel

guard

are

all

pack

aged

with

the

scre

en.

Lifting

eyes,

pre

fabricate

d

into

th

e

sub-

fram

e,

pro

vid

e a

safe

and f

ast

meth

od f

or

insta

lling t

he s

cre

en o

nce it

arr

ives.

Ve

rsati

lity,

ru

gg

ed

d

esig

n,

lon

g

se

rvic

e

life

an

d

ease

o

f in

sta

llati

on

are

w

hy

the

V

alu

-Kin

g

lead

s

the

in

du

str

y

in

featu

res a

nd

valu

e.

VALU-KING INCLINE SCREEN

11

12

VALU

-KIN

G F

EATU

RES

:

TU

BU

LA

R

DE

CK

D

ES

IGN

: S

cre

en

deck

s are

fa

bricate

d usin

g re

cta

ngula

r

tubin

g y

ield

ing a

rugged c

onstr

uction

not

norm

ally

seen

on

this

siz

e

scre

en.

SU

B-F

RA

ME

AN

D M

OTO

R

MO

UN

T: O

ffering g

reat

valu

e a

nd

ease o

f in

sta

llation, Valu

-Kin

g s

cre

ens

inclu

de a

sub-f

ram

e,

moto

r m

ount,

piv

ota

l m

oto

r base a

nd V

-belt d

rive.

VA

LU

-K

ING

SC

RE

EN

S

Note

s:

1) Liv

e w

eig

ht

inclu

des liv

e b

ody,

feed b

ox, dis

charg

e lip

s a

nd c

ounte

r w

eig

hts

.

2) T

ota

l w

eig

ht

inclu

des liv

e w

eig

ht

plu

s s

ub-f

ram

e, springs, piv

oting m

oto

r base, drive a

nd g

uard

(ele

ctr

ic m

oto

r not

inclu

ded).

3) M

axim

um

TP

H C

arr

yin

g C

apacit

y is d

efined a

s t

he t

ota

l fe

ed (TP

H) to

the s

cre

en m

inus t

he b

ott

om

deck

thru

's (TP

H).

4) M

axim

um

recom

mended t

op s

ize f

eed is 5

" (1

27 m

m).

5) M

axim

um

recom

mended t

op d

eck

scre

en o

penin

g is 3

" (7

6 m

m).

OIL

LU

BR

ICA

TIO

N:

Double

row

, spherical

rolle

r bearings a

re o

il

lubricate

d f

or

long s

erv

ice

life.

Open t

ube,

flow

thro

ugh

desig

n incorp

ora

tes larg

er

oil

volu

mes

exte

ndin

g s

erv

ice inte

rvals

.

11

VI

BR

AT

IN

G

EQ

UI

PM

EN

T

VALU-KING INCLINE SCREEN

SID

E T

EN

SIO

N

ME

DIA

: accepts

wire

clo

th o

r sid

e t

ensio

n u

reth

ane o

r

rubber

media

. O

ptional Q

uic

klo

k t

ensio

n

wedges a

re a

vaila

ble

for

quic

k m

edia

changes.

NO

-WE

LD

S

IDE

P

LA

TE

S:

Tels

mit

h's

"n

o

we

ld"

po

licy

on

scre

en

sid

e

pla

tes

elim

inate

s

the

p

ossib

ilit

y

of

str

ess

co

nce

ntr

ati

on

s

in

he

at

aff

ecte

d

zones.

Huck

bolts

finis

h t

he s

cre

en a

ssem

bly

.

TU

BU

LA

RD

EC

Kdeck

s are

fa

bric

tubin

g y

ield

ing

not

norm

scre

and

scre

ens

ount,

ive.

OIL

LU

BR

ICA

TIO

N:

Double

row

, spherical

rolle

r b

earings a

re o

il M

ED

I

: o

n

nate

s

FE

ED

B

OX

: w

ith

A-R

lin

ers

,

absorb

s i

mpact

and d

istr

ibute

s

feed,

impro

vin

g eff

icie

ncy and

reducin

g m

ain

tenance.

VI

BR

AT

IN

G

EQ

UI

PM

EN

T

HORIZONTAL SCREENS

Tels

mith H

orizo

nta

l S

cre

ens o

ffer

relia

ble

, vers

atile

perf

orm

ance in

a variety

of

applic

ations.

The lo

w

horizo

nta

l pro

file

is id

eal f

or

road p

ort

abili

ty o

n rubber

tire

d p

ort

able

or

track

mounte

d p

lants

. A

dditio

nally

,

horizo

nta

l scre

ens a

re o

ften a

pplie

d i

n c

ritical

siz

ing

are

as of

sta

tionary

pla

nts

, or, w

here

th

e abili

ty to

opera

te a

t hig

h G

-forc

es h

elp

s m

inim

ize b

lindin

g o

r

assis

t in

dew

ate

ring

.

Sid

e p

late

s a

re f

ree f

rom

weld

ing t

o e

limin

ate

the

weld

rela

ted s

tress c

oncentr

ations t

hat

may c

ause

futu

re

cra

ckin

g.

An

additio

nal

rein

forc

ing

pla

te

is

Huck

bolted

aro

und

the

bearing

mount

are

a

to

pro

vid

e e

xtr

a s

trength

and longevit

y.

Multip

le d

eck

fra

me d

esig

ns inclu

din

g h

eavy d

uty

for

scalp

ing a

pplic

ations,

flat

deck

s a

ccepting m

odula

r

ure

thane o

r ru

bber

panels

, or

cro

wned d

eck

s f

or

sid

e

tensio

n m

edia

expand t

he v

ers

atilit

y o

f th

e T

els

mith

horizo

nta

l scre

en.

All

deck

s a

re m

ounte

d w

ith H

uck

faste

ners

pro

vid

ing a

rig

id b

ody d

esig

n.

13

14

WE

T

OR

D

RY

C

ON

FIG

UR

AT

ION

S:

Op

tio

nal

sp

ray

bars

and

dis

trib

ution

manifold

convert

th

e

horizo

nta

l scre

en

for

wet

applic

ations.

DIS

CH

AR

GE

LIP

S:

with

repla

ceable

,

bolt-o

n A

-R lin

ers

.

RU

BB

ER

SP

RIN

GS

: re

duce n

ois

e a

nd p

revent

pre

matu

re f

ailu

re o

f springs in w

et

or

corr

osiv

e a

pplic

ations.

TR

IPLE

SH

AFT V

IBR

ATIN

G U

NIT

:

Thre

e s

haft

vib

rato

r m

ech

anis

m is o

il

lubricate

d.

Utiliz

ing 6

bearings,

loads a

re d

istr

ibute

d

over

a w

ide a

rea e

limin

ating s

tress

concentr

ations a

nd p

rovid

ing long

bearing life.

HO

RIZ

ON

TAL S

CR

EEN

FEATU

RES

:

HORIZONTAL SCREENS

SU

B-F

RA

ME

AN

D M

OTO

R M

OU

NT:

S

tandard

sub-f

ram

e s

implif

ies a

nd s

peeds

insta

llation.

Moto

r m

ount,

att

ach

ed t

o t

he

sub-f

ram

e,

assure

s p

roper

moto

r lo

cation.

WA

SH

S

CR

EE

N

AR

RA

NG

EM

EN

T:

Th

e

typ

ical

arr

angem

ent

would

in

clu

de

spra

y

pip

es

with

nozz

les

and

a

wate

r dis

trib

ution

manifold

, m

ounte

d

to

the

sub-f

ram

e,

inclu

din

g s

hut-

off

valv

es a

nd h

oses.

VIB

RA

TIO

N

DA

MP

EN

ER

S:

contr

ol th

e

vib

ration d

uring

sta

rt-u

p a

nd

shutd

ow

n,

reducin

g

the loadin

g t

o t

he

scre

en a

nd s

upport

str

uctu

re.

FE

ED

B

OX

: w

ith

A-R

lin

ers

evenly

dis

trib

ute

s m

ate

rial

onto

the s

cre

enin

g

de

ck,

imp

rovin

g

eff

icie

ncy

an

d

reducin

g m

ain

tenance.

VE

RS

ATIL

E D

EC

K D

ES

IGN

S:

Both

cro

wned

and f

lat

deck

s a

re a

vaila

ble

to a

ccom

modate

sid

e t

ensio

n o

r flat

panel m

edia

. H

eavy

duty

deck

s a

re u

tiliz

ed i

n c

oars

e

scalp

ing

applic

ations.

Bolt-in

X-b

racin

g,

inclu

de

d

on

all

models

, pro

vid

es

extr

a r

igid

ity.

and

dis

trib

ution

manifold

convert

th

e

horizo

nta

l scre

en

applic

ations.

SP

RIN

GS

: a

nd p

revent

ilure

of

springs in w

et

applic

ations.

HA

FT V

IBR

ATIN

G U

NIT

: N

ITN

IT

NE

RS

:

ring

ducin

g

to t

he

upport

mate

rial

onto

th

e s

cre

enin

g

ing

e

ffic

ien

cy

an

d

nte

nance.

VE

RS

ATIL

ED

EC

KD

ES

IGN

S:

Both

and f

lat

deck

s a

re a

vaila

ble

to a

cco

sid

e t

ensio

n o

r flat

panel m

duty

deck

s a

re u

tiliz

ed

scalp

ing

app

lication

X-b

racin

g,

in

all

mode extr

OP

TIO

NA

L

EX

TE

ND

ED

D

ISC

HA

RG

E

CH

UT

E:

Liv

e

mounte

d dis

charg

e ch

ute

s are

availa

ble

in

severa

l le

ngth

s.

Diffe

rent

sty

les,

som

e in

clu

din

g ble

ndin

g gate

s,

have been

utiliz

ed f

or

diffe

rent

applic

ations.

Consult f

acto

ry f

or

deta

ils.

RE

INFO

RC

ING

PLA

TE

: adds

str

ength

and r

igid

ity t

hro

ugh t

he

bearing m

ount

are

a.

A t

hre

e s

haft

vib

rato

r m

ech

anis

m is u

sed t

o p

rovid

e

both

long s

erv

ice l

ife a

nd o

uts

tandin

g p

erf

orm

ance.

Un

like

tw

o

sh

aft

u

nit

s,

the

th

ree

sh

aft

d

esig

n

spre

ads

the

load

over

a

gre

ate

r are

a,

deliv

ering

longer

bearing a

nd s

ide p

late

life.

Additio

nally

, th

e

thre

e s

haft

desig

n c

reate

s a

n a

dju

sta

ble

oval

str

oke

patt

ern

for

superior

scre

enin

g p

erf

orm

ance.

A

full

len

gth

su

b-f

ram

e

inclu

din

g

sp

rin

g

pla

tes,

vib

ration

dam

peners

and

moto

r m

ount

sim

plif

ies

insta

llation.

Horizo

nta

l S

cre

ens a

re a

vaila

ble

in d

ouble

or

trip

le

de

ck

co

nfi

gu

rati

on

s

fro

m

5'

×

14

' u

p

to

8'

×

20'.

Additio

nal

options i

nclu

din

g w

ash a

ssem

blie

s

with

spra

y

pip

es,

nozz

les

and

wate

r dis

trib

ution

manifold

; liv

e m

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d e

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nded d

isch

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e c

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s;

end t

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ned d

eck

s,

and m

ore

, m

ake t

he T

els

mith

horizo

nta

l scre

en t

ruly

vers

atile

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When a

horizo

nta

l scre

en is t

he r

ight

choic

e,

no o

ne

pro

vid

es a

bett

er

choic

e t

han T

els

mith.

HO

RIZ

ON

TA

L

SC

RE

EN

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