v:21-c installation - rapid water tech

7
The following instructions can be used as guidance for the installation of a patent-pending Rapid Water Technologies nanobubble generator. Sizes range from .75” to 8” and GPM from 3 GPM to 250 GMP with sidestream application. Applications and systems will vary and should be reviewed by experienced personnel prior to installation. A licensed mechanical contractor should perform the installation. Additional installation specifications for each model follow this overview. Installing a Generator in an Existing System 1. Determine flow rate and existing pump capabilities. 2. Analyze increased pressure drop effect on system. 3. Select appropriate generator and pipe sizing. 4. Drain enough of the system to install tees and valves (see diagram below). 5. Install properly sized generator and piping (full or side stream). 6. Fill system. 7. Start pump. 8. Open generator isolation valves. 9. Shut off by-pass or balance to proper flow rate through generator. 10. Re-balance system, if necessary. 11. Monitor system for proper operation. To install a Generator in a NEW System, omit steps 2 and 4. Installation V:21-C APPLICATIONS Standard applications* include but are not limited to the following: + Open Condenser Water Systems + Closed Loop Hydronic Water Systems (Heating and Cooling) + Water Used for Cleaning + Domestic Hot Water Recirculation Systems + Pool Systems All applications -- including those listed and not listed here -- should be assessed by an appropriate engineer prior to installation. Questions regarding Rapid Water Technologies or nanobubble generator installation should be directed to [email protected]. www.rapidwatertech.com *for recirculating systems only

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Page 1: V:21-C Installation - Rapid Water Tech

The following instructions can be used as guidance for the installation of a patent-pending Rapid Water Technologies nanobubble generator. Sizes range from .75” to 8” and GPM from 3 GPM to 250 GMP with sidestream application. Applications and systems will vary and should be reviewed by experienced personnel prior to installation. A licensed mechanical contractor should perform the installation. Additional installation specifications for each model follow this overview.

Installing a Generator in an Existing System1. Determine flow rate and existing pump capabilities.2. Analyze increased pressure drop effect on system.3. Select appropriate generator and pipe sizing.4. Drain enough of the system to install tees and valves

(see diagram below).5. Install properly sized generator and piping (full or side

stream).6. Fill system.

7. Start pump.8. Open generator isolation valves.9. Shut off by-pass or balance to proper flow rate

through generator.10. Re-balance system, if necessary.11. Monitor system for proper operation.

To install a Generator in a NEW System, omit steps 2 and 4.

Installation

V:21-C

APPLICATIONSStandard applications* include but are not limited to the following:

+ Open Condenser Water Systems + Closed Loop Hydronic Water Systems

(Heating and Cooling) + Water Used for Cleaning

+ Domestic Hot Water Recirculation Systems + Pool Systems

All applications -- including those listed and not listed here -- should be assessed by an appropriate engineer prior to installation. Questions regarding Rapid Water Technologies or nanobubble generator installation should be directed to [email protected].

www.rapidwatertech.com *for recirculating systems only

Page 2: V:21-C Installation - Rapid Water Tech

1-1/2" LUG

B-FLY VALVE

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

3/4" LUG

B-FLY VALVE

3/4" LUG B-FLY VALVE

PROCESSOR

ELEVATION VIEW

1 OF 1

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

R. BUTTS

XX/XX/XXXX

N/A N/A

XX-XXXX-F

XXXXX XXXXX XXXXX

PIPING DIAGRAM A-01.5H-FB-XX-LABR

N.T.S.0

FLOW

FLO

WOPTIONAL

3/4" STRAINER

36

7

16

ACT:____

18

13

16

"(T

YP

)

AC

T:____

10

3

16

" (T

YP

)

AC

T:____

8

11

16

" (T

YP

)

AC

T:____

3" (T

YP

)

AC

T:____

18

3

16

ACT:____

18

3

16

ACT:____

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 1-1/2x3/4 Reducing Tee, Std Wt A234 WPB B16.9

2 1 1-1/2x3/4 Processor

3 4 3/4 150# RFWN Flange, A105 Std Wt B16.5

4 2 3/4 Pipe, Sch 40 Blk A53B ERW Thread End Thread End 5 7/8"

5 2 3/4 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

6 2 3/4 Pipe, Sch 40 Blk A53B ERW Thread End Thread End 5 5/16"

7 2 1 1/2 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x3/4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x3/4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

Page 3: V:21-C Installation - Rapid Water Tech

2" LUG

B-FLY VALVE

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

Serial No XXXX

1" LUG

B-FLY VALVE

1" LUG B-FLY VALVE

PROCESSOR

69

5

8

ACT:____

18

1

16

"(T

YP

)

AC

T:____

5

7

16

"(T

YP

)

AC

T:____

15

3 4

"(T

YP

)

AC

T:____

33

3 4

"(T

YP

)

AC

T:____

ELEVATION VIEW

1 OF 1

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

N/A N/A

PROCESSING WATER LOOP 1x2

PIPING DIAGRAM A-0002N.T.S.0

FLOW

FLO

W

OPTIONAL

1" STRAINER

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 2x1 Reducing Tee, Std Wt A234 WPB B16.9

2 1 2x1 Processor

3 4 1 150# RFWN Flange, A105 Std Wt B16.5

4 2 1 Pipe, Sch 40 Blk A53B ERW Male Pipe Thread Male Pipe Thread 5 7/8"

5 2 1 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

6 2 1 Pipe, Sch 40 Blk A53B ERW Male Pipe Thread Male Pipe Thread 5 5/16"

7 2 2 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x1 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x1 Thread-O-Let, FPT 3000# 304L SS B1.20.1

19

1

8

ACT:____

19

1

8

ACT:____

Page 4: V:21-C Installation - Rapid Water Tech

3" LUG

B-FLY VALVE

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

Serial No XXXX

2" LUG

B-FLY VALVE

2" LUG B-FLY VALVE

PROCESSOR

62

9

16

ACT:____

15"(T

YP

)

AC

T:____

4

1 2

"(T

YP

)

AC

T:____

14

7

16

"(T

YP

)

AC

T:____

29

7

16

"(T

YP

)

AC

T:____

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 3x2 Reducing Tee, Std Wt A234 WPB B16.9

2 1 3x2 Processor

3 6 2 150# RFWN Flange, A105 Std Wt B16.5

5 2 2 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

6 2 2 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 8"

7 2 2 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 8 1/4"

8 2 3 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x3 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x3 Thread-O-Let, FPT 3000# 304L SS B1.20.1

31

5

16

ACT:____

31

5

16

ACT:____

ELEVATION VIEW

1 OF 1

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

N/A N/A

PROCESSING WATER LOOP 2x3

PIPING DIAGRAM A-0004N.T.S.0

FLOW

FLO

W

OPTIONAL

2" STRAINER

Page 5: V:21-C Installation - Rapid Water Tech

4" LUG

B-FLY VALVE

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

Serial No XXXX

3" LUG

B-FLY VALVE

3" LUG B-FLY VALVE

PROCESSOR

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 4x3 Reducing Tee, Std Wt A234 WPB B16.9

2 1 4x3 Processor

3 6 3 150# RFWN Flange, A105 Std Wt B16.5

5 2 3 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

6 2 3 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 8"

7 2 3 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 8 1/4"

8 2 4 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

ELEVATION VIEW

1 OF 1

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

N/A N/A

PROCESSING WATER LOOP 3x4

PIPING DIAGRAM A-0005N.T.S.0

FLOW

FL

OW

OPTIONAL

3" STRAINER

6" (T

YP

)

AC

T:____

15

15

16

"(T

YP

)

AC

T:____

30

5

16

"(T

YP

)

AC

T:____

14

3 8

"(T

YP

)

AC

T:____

33

13

16

"

ACT:____

33

13

16

"

ACT:____

67

5

8

"

ACT:____

Page 6: V:21-C Installation - Rapid Water Tech

6" LUG

B-FLY VALVE

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

N/A N/A

PROCESSING WATER LOOP 4x6

INSTALLATION DIAGRAM A-0006N.T.S.0

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

ELEVATION VIEW

4" LUG

B-FLY VALVE

4" LUG B-FLY VALVE

& METERING STATION

PROCESSOR

OPTIONAL

4" STRAINER

9"(T

YP

)

AC

T:____

18

1

8

"(T

YP

)

AC

T:____

18

1 8

"(T

YP

)

AC

T:____

36

3

16

"(T

YP

)

AC

T:____

116

5

16

ACT:____

58

3

16

ACT:____

58

1

8

ACT:____

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 6x4 Reducing Tee, Std Wt A234 WPB B16.9

2 1 6x4 Processor

3 6 4 150# RFWN Flange, A105 Std Wt B16.5

4 2 4 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 8"

5 2 4 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

7 2 4 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 9 1/4"

8 2 6 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x4 Thread-O-Let, FPT 3000# 304L SS B1.20.1

Page 7: V:21-C Installation - Rapid Water Tech

8" LUG

B-FLY VALVE

Copyright Andy J. Egan Co., Inc. The drawings and specifications are an instrument of service by the engineer for this project. Documents shall not be duplicated or reused without written consent of Andy J. Egan Co., Inc.

PIPE DIA. ±0" - 10" 1/8"12"-24" 3/16"

1/4"26"-36"FOR 36" AND ABOVE, TAKE THE STANDARDTOLERANCE PLUS ±1/16" FOR EVERY 12"

1/2"FLANGE SIZE BURN AMT

1/2" TO 2"2-1/2" TO 8" 3/4"

OVER 30" 1-1/2"10" TO 30" 1"

2001 Waldorf NW Suite 200

Grand Rapids, MI 49544

Office 616.791.9952

24/7 800.594.9244

Fax 616.791.1037

www.andyegan.com

RELEASE:

A.J.E. TOLERANCE (O.A.L.)SLIP ON FLANGE BURN CHART

AREA

DATE DRAWN

DRAWN BY

SHEET NUMBER

JOB NUMBER

JOB NAME

DRAWING NO.

TASK CODE

SCALECUST. REV EGAN SHEET:

PO#

N/A N/A

PROCESSING WATER LOOP 6x8

INSTALLATION DIAGRAM A-0008N.T.S.0

REV. DESCRIPTION BY DATE MAT'L LIST BYA RELEASED FOR REVIEW0 RELEASED FOR FABRICATION

NOTES:

1) WELD SPEC: PER ANDY J. EGAN'S FAB SHOP STANDARD PROCEDURE

2) COVER ALL ENDS

3) ANDY J EGAN TOLERANCES FOR OVERALL DIMENSIONS PER PFI ES3

4) VERIFY DIMENSIONS AND FILL IN RESPECTIVE BLANK

5) PER PFI ES-3 ANGULARITY AND ROTATION TOLERANCE: FLANGES

AND PREPARED ENDS SHALL BE ± 3/32

ELEVATION VIEW

127

1

8

"

ACT:____

6" LUG

B-FLY VALVE

6" LUG B-FLY VALVE

& METERING STATION

PROCESSOR

OPTIONAL

6" STRAINER

10

1 2

"(T

YP

)

AC

T:____

26

5 8

"(T

YP

)

AC

T:____

17"(T

YP

)

AC

T:____

43

5 8

"(T

YP

)

AC

T:____

63

9

16

ACT:____

63

9

16

ACT:____

FLOW

FLO

W

Bill of Materials

Item

Qty

Size

Item Description

Connector #1 Connector #2

Length

1 2 8x6 Reducing Tee, Std Wt A234 WPB B16.9

2 1 8x6 Processor

3 6 6 150# RFWN Flange, A105 Std Wt B16.5

4 2 6 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 5 7/8"

5 2 6 Long Radius 90 Elbow, Std Wt A234 WPB B16.9

6 2 6 Pipe, Sch 40 Blk A53B ERW Bevel End 37.5 Bevel End 37.5 13"

7 2 8 150# RFWN Flange, A105 Std Wt B16.5

TOL-1 1 1/4x6 Thread-O-Let, FPT 3000# 304L SS B1.20.1

TOL-2 1 1/4x6 Thread-O-Let, FPT 3000# 304L SS B1.20.1