uzuc technical capability - varianta scurta iul 2011 · uzuc s.a. technical capability page 4 of 12...

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TECHNICAL CAPABILITY

UZUC S.A. TECHNICAL CAPABILITY of 12

MANAGEMENT PERSONNEL

HISTORICAL BACKGROUND & PROFILE

GENERAL INFORMATION

INFORMATION ABOUT PRODUCTION

PRINCIPAL MANUFACTURING FACILITIES

QUALITY SYSTEM - CERTIFICATES

MAIN CLIENTS

CONTENTS


GENERAL DIRECTOR Ioan IANCU

TECHNICAL DIRECTOR Marius OPREA

FINANCIAL DIRECTOR Mihaela PIRVU

QUALITY DIRECTOR Alin VRABIOIU

PRODUCTION DIRECTOR Georgel MARINOAIA

COMMERCIAL DIRECTOR Ramona CRACIUN

Reference persons for future contacts

Company Secretary: Phone No. : +40.244.401 119 Fax No. : +40.244.517 725 E-mail: : [email protected] Web site : www.uzuc.ro

MANAGEMENT PERSONNEL

Alin VRABIOIU Quality Director

Phone No. : +40.244. 401171 Fax No. : +40.244. 517725 E-mail : [email protected]

Marius OPREA

Technical Director Phone No. : +40.244. 401192 Fax No. : +40.244. 517725 E-mail : [email protected]

Ramona CRACIUN Commercial Director

Phone No. : +40.244. 401198 Fax No. : +40.244. 517725 E-mail : [email protected]


Founded in 1904 under the name of “KLEIN” Works, as a Company specialized in weapons and military vehicle repairs.

Starting from 1953, the works has reoriented its activity to Diesel engines and repairing of railroad containers for hazardous liquids, oil drilling equipment and other equipment for geological researches.

In 1959, the works has initiated the fabrication of pressure vessels for chemical and petrochemical industry and started the building of new areas: Heavy Boiler Shop finalized in 1961 and Mechanical Forging Shop finalized in 1966.

Since 1962 the works has been known as “UZUC” - Chemical Equipment Works, Ploiesti.

From 1969, the works has continued the building of new areas, like: extension of Heavy Boiler Shop, Machining Shop, Special Bearings Shop, Sandblasting Shop, Painting, Warehouses, yard storage areas and endowment of works with specific facilities: bending rollers, cutting, turning, milling, grinding, drilling machines, presses, welding equipment, heat treatment facilities, non-destructive equipment a.s.o.

For solving the technical matters, in 1970 has been created the engineering dept.

UZUC S.A. has assimilated and delivered equipment for the pilot Heavy Water Plant and has delivered for IRNE - Pitesti (actual RENEL - I.C.N. Pitesti) auxiliary equipment for the research nuclear reactor, under an US license. Also, UZUC S.A. was the main supplier for the chemical and petrochemical industry, producing equipment like the Stripper for Urea Plants (under STAMICARBON license), Heat Exchangers for the Ammonia Plants (under KELLOGG license), equipment for the Ethylene, high pressure and low pressure Polyethylene Plants.

After 1980, UZUC S.A. has began the fabrication of nuclear equipment for NPP Cernavoda, from early stages, assimilating new technologies and materials, delegations from AECL, and other companies (General Electric, Babcok and Wilcox, 3-L Filters, Ansaldo a.s.o.) have visited UZUC S.A., issuing favorable reports. Then have been arranged the "White Rooms".

HISTORICAL BACKGROUND & PROFILE


After '80's year has been developed and implemented a Quality Assurance System in order to provide full compliance with customer's requirements.

For facilitating the relationships with the existent refineries from country, in 1998 has been built near the works a distribution station for petrol and diesel oil.

Starting with February, 2002 we are fully private joint-stock company, being a part of Romanian Commercial Services (S.C.R.) Group.

COMPANY NAME :UZUC S.A. "Chemical Equipment Works" - Ploiesti ADDRESS :16 Depoului Street, Ploiesti, 100335,ROMANIA TELEPHONE NO. : 0040.244. 401119 FAX NO. : 0040.244. 517725 ESTABLISHED YEAR : 1904 TRADE REGISTER NO. : J 29 /11/1991 FISCAL CODE : RO1343554 LOCATION : Both offices and production facilities are located at Ploiesti, a town about 60 km north of Bucharest. PLOIESTI has the advantage of being one of the main railroad junctions in ROMANIA. UZUC S.A. has its own rail connection directly from its factory to the Romanian National Rail Network and this facility is frequently used for deliveries to our clients. Our Company has excellent connections for sea and river freights, being only 250 km far from the main Romanian seaport of Constanta at the Black Sea and about 125 km far from the Danube River ports. Oversized equipment can be dispatched by trailer to various destinations. PERSONNEL : Less than six hundred peoples are employed in the company, divided in technical & administration depts., quality assurance & quality control, workshops for manufacturing and assembling pressure vessels, auxiliary shops etc.

GENERAL INFORMATION


MAIN PRODUCTS : UZUC S.A. Ploiesti is one of the main Romanian suppliers of pressure equipment for the oil refineries, chemical industry, electric power plants. The range of products comprises:

- various types of shell & tube heat exchangers acc. to TEMA Standards; - pressure vessels (volume bottles, separators, drums) - columns; - steel structures for vertical vessels manufactured in UZUC; - autoclaves for building materials industry ( aerated autoclaved concrete)

During the past 35 years our company has manufactured pressure equipment using various grades of materials from Carbon steel ones to Cr-Mo Alloy steels, Stainless steels, Heat Resisting steels, Alloy-Clad steels. CHARACTERISTICS OF MAIN PRODUCTS :

HEAT EXCHANGERS : Max. diameter : 3800 mm Max. length : 12000 mm Max. thickness : 65 mm Weight : 85 mt (Urea Stripper-130 mt)

INFORMATION ABOUT PRODUCTION

Assembling of tube Stacked heat exchangers


COLUMNS : Max. diameter : 3600 mm Max. length / height : 40000 mm Max. thickness : 50 mm Weight : 90 mt (without trays)

VESSELS : Max. diameter : 6000 mm Max. length / height : 30000 mm Max. thickness : 80 mm Weight : 70 mt

PRODUCTION CAPACITY: approx. 2000 tons / year.

Stacked heat exchangers Urea Stripper - 130 mt


The main fabrication shops are:

• Preparatory Shop - for plates processing: cutting, beveling, rolling, welding;

• Machining Shop - drilling, milling, turning;

• Forging Shop - forming of heads and forging of flanges;

• Light Boiler Shop - assembling of equipment up to 10 tons;

• Heavy Boiler Shop - assembling of equipment over 10 tons;

• Sandblasting; Painting; Heat Treatment areas. UZUC incorporates also, the following testing and inspection laboratories:

• Metrology;

• Chemical Analysis ;

• Destructive Examination and Metallographic Investigations as Micro or Macro;

• Non - Destructive Examination for welds A special note for: Beleq equipment for PMI- positive material identification; Everest videoendoscope with optic fiber; Charpy pendulum for impact test, qualified by NIST USA, range: - 196°C to + 20°C

Shops endowment includes:

• Plasma Cutting Equipment;

• Shears for plates from 2 mm to 25 mm in thickness and 3000 mm in width;

• Cutting and Edge Preparation Machines for plates up to 35 mm in thickness and 12000 mm in length;

• Bending Rollers for plate material of max. 80 mm in thickness;

• Angle Bending Machines for plates of max. 16 mm in thickness and max. 4250 mm in length;

• Turning, Milling and Grinding Equipment;

• Radial Drilling Machines for maximum hole diameter of 85 mm;

• Numerical Drilling Machines for tubesheets of max thickness of 1000 mm ;

• Presses for hot or cold forming of heads (in one piece up to a max. diameter of 2400 mm and a thk. of 25 mm);

PRINCIPAL MANUFACTURING FACILITIES


• Lifting devices ( up to 32 tons)

• Automatic TIG Machines for tubes to tubesheet weld and orbital weld;

• Converters, Inverters, TIG, MIG/MAG, Microplasma, Submerged Arc Welding Machines

• Welding Equipment for stainless steel overlay (by strip or wire);

• Torque Controlled Expanding Equipment, hydraulic or mechanic;

• Heat Treatment Facilities (electric or gas) for normalizing, solution annealing, stress relieving etc. For PWHT of vessels, there are two Furnaces of 66 sm (4200 mm x 4200 mm

x 15800 mm), one of 25 sm (3000 mm x 3000mm x 8000mm) and also Electric Resistance Local Heat Treatment facility.

USED CODES AND STANDARDS:

ASME Sect. III class 1, 2, 3, MC ASME Sect. VIII Div. 1, Div. 2 TEMA STANDARDS class R, C, B API 650, 660

In 2002 our company started to produce equipment following PED 97/23/EC. CERTIFICATIONS: UZUC Ploiesti guarantees the quality of its products by using the latest control technology in the field and a high standard of professionalism in the fabrication. The quality control personnel checks permanently the materials and welding by both destructive and nondestructive methods. Starting with 1980 UZUC has developed, implemented, certified and continuously improved a Quality System in order to provide full compliance with customers' requirements and all applicable Standards/Codes/Norms. In 1993, UZUC has been the first Romanian Company who obtained the Certificate of Approval for its Quality System in accordance with the International Standard ISO 9002, from Lloyd's Register Quality Assurance. In 1999, by implementing the strict quality assurance requirements also for design activities, UZUC has certified its Quality System in accordance with the International Standard ISO 9001:1994. Actually, the activity in UZUC is carried out on the basis of the Quality Manuals prepared as per Integrated Management System (ISO 9001:2008 & ISO 14001:2004 & ISO OHSAS 18001:2007) and ASME.

QUALITY SYSTEM


One of the main reasons why UZUC Ploiesti is currently selected as a business partner by world-famous companies, is that it is recognized as a qualified manufacturer of pressure equipment having and applying a Quality System certified by:

- ASME - "U" and "U2" Stamps; - NATIONAL BOARD - Certificate of Boiler & Pressure Vessel; - TÜV- ÖNORM EN ISO 3834-2; - SELO - China License; - KGS - Korea License; - ISCIR- National Board for Boilers and Hoisting Equipment, Std. C4-ISCIR

Collection for Pressure Vessels; - CNCAN - National Committee for the Control of Nuclear Activities; - ISCIR- National Board for Boilers and Hoisting Equipment, Std. ISCIR

NC1-81, NC2-83; Now, in UZUC are applied more than 200 Fabrication and Control Procedures. Our NDE staff can perform complete examination of welds acc. ASNT-TC-1A, EN 473 and National Authority (ISCIR), having authorized inspectors for Radiographic, Ultrasonic, Magnetic Particle and Dye Penetrating Examinations. - See attached main UZUC’s certificates:

ISO 9001:20008; ISO OHSAS 18001:2007; ISO 14001:2004 ASME – “U” and “U2” Stamps National Board TÜV- ÖNORM EN ISO 3834-2 Manufacture License of Special Equipment People's Republic of China

Korea authorization


Our previous experience includes contracts with world famous companies, like:

ABB LUMMUS Germany BECHTEL UK CHIYODA Japan DU PONT USA EMS Germany GE OIL & GAS Italy GE INTERNATIONAL INC. USA GEEPE France GENERAL ELECTRIC PLASTICS Holland HYUNDAI CORPORATION Korea IHC Holland JGC Japan JOHN BROWN UK JOHN ZINK Luxembourg KOMPAFLEX Switzerland

LURGI Germany MES Japan PEERLESS UK PERRY EQUIPMENT UK QE INTERNATIONAL Holland SAMSUNG Korea SELAS LINDE Germany SNAMPROGETTI Italy SUNKYONG Korea SULZER Switzerland TEC Japan TECHNIP Italy THOMASSEN Holland TRACTEBEL Germany ZIMMERMAN & JANSEN Germany

For completion of orders, UZUC has applied during the design and fabrication activities along with clients' standards and technical specifications also its own ones. As recognition of the quality and in time delivery for its products, UZUC has been nominated in 1998 and 1999 as "Most Improved Supplier for Central and Eastern Europe” by GE Power Systems U.S.A. Following several Quality Audits, UZUC is included on the Accepted Supplier List by worldwide known companies like: MOBIL, SHELL, KNPC, KOC, ARAMCO, GENERAL ELECTRIC, SELAS-LINDE, ESSO, FOSTER WHEELER, KELLOG, SNAMPROGETTI a.s.o.

MAIN CLIENTS

uzuc technical capability - varianta scurta iul 2011 · uzuc s.a. technical capability page 4 of 12...

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