uster tester 5-c800 · pdf file®uster tester 5-c800 the filament yarn inspection system...

USTER® TESTER 5-C800 The filament yarn inspection system

Technical Data

February 2014

THE FILAMENT YARN INSPECTIoN SYSTEM

USTER® TESTER 5-c800 2 (11)

Testing and analyzing installation for the quality assurance of filament yarns

Elements of the USTER® TESTER 5-c800 installation

1

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1a

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4



Basic Installation 1 Test Unit • SensorCC,Evennessunit • SensorHumidity/temperature(integrated) 1a Changer/YarnFeeder(onlyforUT5-C800/A) 2 OperatingUnit * Single-packagecreel(onlyforUT5-C800/SA)

options 3 SensorFSA,CountManual KB-SystemSPG(noillustr.)

Special accessories 4 Tensionercarrierwith24tensioners

3

2



Basic Installation

overall Installation Functions: • Measurementofmassvariationsinfilamentyarns • Collection,evaluationandstorageofmeasurementvalues • Automaticcheckofallmeasuredvalues,diagramsandspectrograms • Editorforcustomizingreportlayouts • Filterfunctionsforquickdataretrievalandforthepreparationoflong-term

reports • Simulationofyarnboards,wovenandknittedfabrics Versions: • USTER® TESTER 5-C800/A(automaticversion) • USTER® TESTER 5-C800/SA(semiautomaticversion)

Included in the delivery: • Testunit • Operatingunit(Controlunit,screen,keyboardandmouse,backupunit) • Single-packagecarrier(forsemiautomaticversiononly) • Applicationsoftware • Tableset

TEST UNIT (1) Subsystems of the USTER® TESTER 5-c800 basic version:

Sensor CC: • Capacitivemeasuringunitforthedeterminationofmassvariationsinfilamentyarns

• Measurementrange:approx.10dtexto2500dtex(3.0to10dtexupon request;dependingonthestructureoftheyarn,yarncountofuptoapprox.6000dtexcanbemeasured)

Sensor humidity and Integratedsensorformeasurementofhumidityandtemperatureintheen- temperature: vironmentoftheTestunit – Humidity: +/-3%rH atatemperatureof21°C – Temperature:+/-0.3°C atatemperatureof20°C

Tensioner C: Materialtensionersystemforfilamentyarn Conveyor C: • Materialconveyingsystemforfilamentyarn • Testingspeed:25to800m/min

Twister C: Materialtwistingsystemforfilamentyarn

Base C: Absorberfortheremovalofthetestedyarn

Keypad: • Controlkeysforeasyoperation • Displayofactivesensorsandactualspeed


USTER® TESTER 5-c800 5(11)

Changer/ For the automatic version only Yarn Feeder (1a) Function: Automatictransferoftheyarnfromthepackagechangerandinsertionintothe measuringslot(max.24positions).

operating Unit (2) Computer software: TheUSTER® TESTER 5-C800isamenudrivendesignthatallowsquickaccess andselectionoftesting,setup,calibrationanddatamanagement.Thesefeatures include: • WindowsXPoperatingsystemwithicon-basedsoftware • Simpleuserinterface • Errormessagesfortroubleshooting • Networkcapabilities Computer hardware: • Industrialcomputersystemwithdualcore2.5GHzprocessorand4GBRAM • DVD-Rdrive • 2harddrive,250GBorbetter

Computer accessories: • 19”HighresolutionflatpanelLCDmonitorwithIntegratedsoundbar • Laserprinter • Keyboard • Opticalmouse



options

Sensor FSA, Application range: Manualdeterminationoftheabsolutecountoffilamentyarnsinthecountrange count manual (3) of10dtexto6000dtex.

Connection to Function: ConnectionsettoconnecttheUSTER® TESTER 5 totheUSTER® LAB EXPERTLAB EXPERT

KBS, Knowledge Function: Knowledge-basedsoftwaremodulefordetectingthecauseofperiodicfaultsBased System inthespectrogram: • Thepartsoftherespectiveproductionmachinewhichmaybedefectiveare

markedinthegraphicrepresatation • Thegearinglayoutsofthemostimportantproductionmachinesarestored

• Software-supportedconfigurationofthegearinglayoutsandtheknowledge base

Special Accessories

Tensioner carrier Application: Forthemeasurementofyarnpackagesfromabobbincarrierwithoutyarnwtih 24 tensioners (4) tensioners

Packages carrier Application: Packagescarrierforcreelingandtransportingupto24bobbinswithØmax.125 mm



Application Software

Reports Type of reports: • Testreportsofmeasurementseries • USTER®QualityReport(summaryofthekeydataandthetestresultson onepage;qualitycertificate) • QUALIPROFILE®(graphicpresentationoftheoverallyarnquality,with respecttotheUSTER® STATISTICSortoacustomer-specificyarnprofile) • Long-termreports • Pre-configuredstandardreportsfordifferentapplications • Customizedreports

Display and print-out • Automaticreports of the reports: • Exceptionreports • Asrequired

Limit values: • DeterminationoffixedlimitsordefinitionoflimitsbasedontheUSTER® STATISTICSstoredinthesystem • Verificationofmeasuredvalues • Measuredvalueswhichexceedthesetlimitvalueswillbemarked

Numerical output of Unevenness U: Determinationofthemassunevennessbyhelpoftheirregularityresults (SENSoR CC) Coefficient of variation CV: Determinationofthemassunevennessbyhelpofthecoefficientofvariation Coefficient of variation CV(L): Determinationoftheunevennessforcutlengthsof1,3,5,10,50or100mand fortheinertandhalf-intertmodes.

Maximum mass variation: • m(max)=maximummassincrease • m(min)=maximummassreduction • Possiblecutlengthsforthecalculation:1,3,5,10,50or100m Relative count: Percentagecountvariationofthetestmaterialbetweensingletestsinasample, withreferencetoaselectablemateriallength

Numerical output of Absolute count: Determinationofthelength-relatedmassvalueresults (count measuring system)



STATISTICS Statistical values: Overallresultprotocolwithstatisticaldataoftheresultcolumns • Meanvalue • Median • Standarddeviations

• CoefficientofvariationCV • 95%confidencerange • Min.value • Max.value

Graphic output of Diagram: • Sensitivityselectableintherangesof±5%to+500/–100% results (SENSoR CC) • Longitudinalscaleintherangesof1to10000mperline

• Cutlengths:normal,0.1,0.3,1,3,10,30,100,300,1000m,inertandhalf-inert • Possibilityofrepresenting3Ddiagrams

Spectrogram: • Wavelengthrangeupto1/5ofthemeasuredtestlength,buttoamaximumof 2200m • Max.160channels(comparedtotheUSTER® TESTER 3, theresolutionhas beendoubled) • Possibilityofrepresenting3Dspectrograms

Variance-length curve: • Cutlengthsfrom2cmto600m,wherebythemaximumcalculatedcutlengthis about1/15ofthemeasuredtestlength(comparedtotheUSTER® TESTER 3, theresolutionhasbeendoubled) • Possibilityofrepresenting3Dvariance-lengthcurves

Frequency distribution diagram: Representationoftheparametervariationswithinsingletests

Data protection Backup: • Thedataarestoredonthe2ndharddisk • Forlong-termstorage,thedatacanbearchivedonthe2ndharddisk(backup

unit)andpresentedagainasrequiredatalaterdate • Allsettings,measurementvaluesanddiagramsarestored

Input of data, output Dialog and report English, German, French, Italian, Spanish, Portuguese, Turkish, Russian or of results, languages languages: Chinesecanbeselectedviatheoperatingmenu(otherlanguagesonrequest)units Possible units: Titer: tex,dtex,den

Speed: m/min,yd/min

Test time: 6secondsto20minutes,variable



Selftest Function check: • Initiatedautomaticallywhentheinstallationisswitchedon • Comprehensivefunctioncheckandspecialtestprogramscanbeinitiatedat anytimeviathediagnosismenu

General

General ambient Room climate: Theambientconditionsmustbemaintained inorder toavoidany influencingon conditions thetestmaterialaccordingtoISO139.1973orDIN53802.

– Humidity: 65±2%relativehumidity. – Temperature: accordingtoISO139.1973orDIN53802

20±2°Cfortemperateclimates 27±2°Cfortropicalclimates

Installation data Electrical connections: Singlephasemainswithprotectiveconductor

Mains voltage range: Voltageselector Nominalvoltage(-10/+6%) 50/60Hz

105V 100–110V 125V 115–127V 145V 130–150V* 210V 200–215V 230V 220–230V 250V 240–250V

*)Caution:150Vonly+3%tolerance Mains frequency: 48–62Hz

Power consumption: Max.1000VA

Compressed air • Airquality:accordingtoISO8573.1,class3 connection: • Min.pressureatinletofairfilterregulator:6bar • Max.pressureatinletofairfilterregulator:7bar • Requirementcompressedair: Standard – C800: 8m3 /h

• Min.internaldiameteroftheconnection:8mm • Max.lengthoftheconnection:5m • Max.temperaturedifferencebetweencompressedandlaboratoryair:10°C

Compressedairconnectionforadditionaltesterwillbedoubled.Fordetailplease refertotheabovementionedinformation.



Gross weight of the Semiautomatic version: Approx.100kg basic installation Automatic version: Approx.110kg

Space required for the • Atavibration-freelocationinstallation of the • ManualorautomaticcountmeasurementsystemsmustbesetuponaseparateUSTER® TESTER 5-c800 table

585 mm658.5 mm

1429 mm

955 mm

THE YARN INSPECTIoN SYSTEM

Uster Technologies AGSonnenbergstrasse10CH-8610Uster/Switzerland

Phone+41433663636Fax +41433663637

[email protected] 02.14©Copyright2014UsterTechnologiesAG

Subjecttotechnicalmodifications

1712 mm

486.5 mm 968.5 mm

834 mm

257 mm

UsterTechnologieshasmadeallreasonableeffortstoensurethatallinformationisaccurateatthetimeofpublication.Herebyitisdeclaredthatalterationstotheproductmaybepossibleatanytime.Inthesecasestheinformationcontainedinthistechnicaldatasheetissubjecttochangewithoutnotice. February2014

uster tester 5-c800 · pdf file®uster tester 5-c800 the filament yarn inspection system...

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