using the ftz program to support maquilla operations in 2014

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Using the FTZ Program to support Maquilla Operations in 2014 Curtis D. Spencer, President IMS Worldwide, Inc.

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Using the FTZ Program to support Maquilla Operations in 2014. Curtis D. Spencer, President IMS Worldwide, Inc. What is an FTZ?. A Foreign-Trade Zone (or Free Trade Zone) is a Federal Program, started in 1934 and in use in all 50 states today. - PowerPoint PPT Presentation

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Page 1: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Using the FTZ Program to support Maquilla Operations in

2014

Curtis D. Spencer, PresidentIMS Worldwide, Inc.

Page 2: Using the FTZ  Program  to support  Maquilla  Operations in  2014

What is an FTZ?• A Foreign-Trade Zone (or Free Trade

Zone) is a Federal Program, started in 1934 and in use in all 50 states today.

• The FTZ allows Federal Taxes and Fees to be lowered, eliminated, or exempt from payment.

• State taxes are lowered in TX and AZ.

• Anyone – any business who qualifies can get it.

Page 3: Using the FTZ  Program  to support  Maquilla  Operations in  2014

What is a Zone Site?

• An Industrial Park

• An Industrial Development inside a Port or Airport

• A Company’s Facility (Subzone)

Page 4: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Who are the Players?

• A Zone Involves:– A Grantee = The local authority entrusted

with the administration of the program in the local community – The City of El Paso is the Grantee for Zone 68.

– An Operator = A company that operates under Zone Status, within its own facilities for itself or for the account of others.

– Users = Companies using the FTZ, either as an Operator or within an Operator’s facility

– The FTZ Board and US Customs.

Page 5: Using the FTZ  Program  to support  Maquilla  Operations in  2014

U.S.Foreign-TradeZones Board

Local Grantee

SecretaryOf Commerce

Secretary ofHomeland Defense

Local CustomsPort Director

Grantee-Operator(Multiple Users)

Zone User Zone User Zone User

CustomsRegulations

Customs Broker Customs Broker Customs Broker

FTZ Authority Structure

Sub-Zone Operator

Zone Operator

Grantee/OperatorAgreement(s)

Site 1

Site 2

Advisory Board(Optional)

Page 6: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Who Uses FTZ’s? - Mfg.

• GM, Ford, Toyota, Chrysler• Exxon/Mobil, Chevron/Phillips• Merck, Abbott Labs• Intel, ST Microelectronics• Dell, IBM, Sony, NEC• Petsmart, Pier 1• Whirlpool, Sears• Yamaha Motors • Subzero, GE

Page 7: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Maquilla - FTZ Users currently• Dell• HP• Shure• Sony• Many 3PLs• Robert Bosch• Electrolux• Honeywell• VF Jeans• Sumitomo• BRK Brands• Freight Forwarders/CHB Brokers

Page 8: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Why Should I Use an FTZ?

• Because, today, importers/manufacturers can’t afford to leave $1Million, $250,000 or even $100,000, on the table anymore!!!!

• Of course, each firm has to qualify, has to be importing (even duty-free!) at a sufficient level to qualify.

• Customs has “fixed” three key operational issues that now make the Zone operations “livable” in a just-in-time (JIT) world.

Page 9: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Customs “Fixes” to FTZ Operational Issues

• CBP allows Weekly Entry: Much easier on “Out-Bound” process of sending goods out of the Zone. Weekly “approval,” then your shipping occurs 24/7!

• Direct Delivery (for those that qualify) makes In-Bound Receipt of goods occur 1-2 days FASTER using the FTZ!!

• FTZs are allowed Electronic Filing of Forms – (E-214) with no paperwork required other than OGA importing requirements, matching normal import procedures!

Page 10: Using the FTZ  Program  to support  Maquilla  Operations in  2014

What Can I Do in an FTZ?

• Distribution• Storage• Staging• Testing and Inspection• Repackaging• Repair• Assembly• Manufacturing

Page 11: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Using the FTZ to Cut Costs

• MPF & Broker Savings

• Manufacturing, Pick and Pack, Retail Packaging of Sets

• Inventory Tax Elimination/Reduction

Page 12: Using the FTZ  Program  to support  Maquilla  Operations in  2014

How Does an FTZ Cut Costs?

• The FTZ importing process costs less:

• $300,000 to $1,000,000 on AVERAGE:• Duty Deferral• Duty Elimination• Duty Reduction

• State Tax Reduction (TX, AZ)• Merchandise Processing Fee Elimination

let me explain this last step….

Page 13: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Explaining Customs: The Importing Process

• CBP charges Fees to process paperwork.

• Like the PFC you pay on all Flights, the MPF fee is charged per ENTRY.

• An entry is equal to 1 Bill of Lading (BL).

• A BL = 1 Container (sometimes 2-3).

• These MPF fees Customs charges are approx $200 - $500 per Entry = $10,000’s per week typically.

• FTZ - Weekly Entry reduces this to 500/WEEK!!

Page 14: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Pre-Foreign-Trade Zone

Foreign-Trade Zone

Shipments into Site

Shipments into commercewith weekly entry.

20 receipts inboundper week. MPF $9,700

75 shipments out per week; one entry filed at End of week. MPF $485

In a single week an FTZ importer can save $9,200/week in MPF Fees, or

$479,180 per YEAR!

NOW MPF IS HIGHER! $790,647

Page 15: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Using the an FTZ to Cut Costs

• MPF & Broker Savings

• Manufacturing, Pick and Pack, Retail Packaging of Sets

• Inventory Tax Elimination/Reduction

Page 16: Using the FTZ  Program  to support  Maquilla  Operations in  2014

An FTZ Allows Me to Alter Duty Rates!

• If my parts (imported) carry ANY duty at all:– AND– my finished product -- which I

manufacture or assemble can be imported by a competitor directly---at 0% Duty--- I CAN GET THE SAME BENEFIT!

– Whether it’s crude oil, TVs, satellite dishes, solar panels, refrigerators, WHATEVER!!

– Some Restrictions Apply!!

Page 17: Using the FTZ  Program  to support  Maquilla  Operations in  2014

An FTZ Allows Me to Alter Duty Rates!

• This “rule” works for Pick-&-Pack too!

• Example: Speakers carry 4% duty. DVD players are 0%. Home Theater Systems (ie. both boxes= speakers + DVD players) are dutiable at ZERO%

• Therefore I claim 0%.

• For every $10 Million in Speakers, I save $400,000!!

Page 18: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Using the an FTZ to Cut Costs

• MPF & Broker Savings

• Manufacturing, Pick and Pack, Retail Packaging of Sets

• Inventory Tax Elimination/Reduction

Page 19: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Inventory Tax Elimination

• Zones in Texas allow a company to “exempt” their merchandise from local & state taxation. – All Foreign Merchandise– All Domestic Merchandise for Export

• This benefit is much more profitable than Triple Freeport Exemption!

• This = 3% of value on hand Dec. 31.

Every $10 Million = $300,000!!

Page 20: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ # 68 CASE STUDIES

Page 21: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ Scenarios for FTZ # 68

• VMI facilities:– Shipments of “world-parts” are “Staged” for

delivery to Mexican Maquillas in El Paso. – Worldwide Vendors deliver the goods to

the FTZ in El Paso, and no duty, taxes or fees are collected…..

– US Customs treats all this as “outside the US”.

– Goods sent to Mexico, JIT, and all managed at lowest cost, highest security.

Page 22: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Distribution Center: VMI Components

Annual Value of Goods $750,000,000.00Average Duty Rate 0.00%Containers per Year 8000Containers per Entry 5Entries per Year 1600

Assumptions

Page 23: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Distribution Center: VMI Components

Non-FTZ FTZDuty $0.00 $0.00MPF $776,000.00 $25,220.00Inventory Taxes $250,000.00 $0.00Broker Entry Fees $160,000.00 35,000.00$ Broker Admission Fees $0.00 45,700.00$ FTZ Admin Fees $0.00 81,500.00$ Total Costs $1,186,000.00 $187,420.00

Client Net FTZ Savings $0.00 $998,580.00

Page 24: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ Scenarios # 2 - FTZ # 68

• Assembly of Electronics in the US FTZ for sale into Mexico:– Normally, parts go into Mexico for assembly.

Right? However, what about finished goods, consumer goods, that are sold into Mexico for consumption, which originate in Japan, Korea, China, etc.

– What is the Mexican Customs Duty on such

goods? 20%!!

Page 25: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ Scenario # 2 - FTZ # 68

• Assembly of Electronics in the US FTZ. • If the process qualifies for NAFTA, can

import into Mexico, from US FTZ, at lower, NAFTA - qualifying rate.

• Duty into US from Asia = 0%• Duty into Mexico for qualifying good = 5%• SAVINGS = 15%!

Page 26: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ Scenario # 2 - FTZ # 68

• This process requires us to think “Outside the Box”.

• “Assembly of Electronics in the US FTZ” seems backwards….Usually, NAFTA means assembly in Mexico, to take advantage of the labor.

• In this case, for every $10 Million in product into Mexico, company saves $1,500,000 in Mexican Taxes (duties).

Page 27: Using the FTZ  Program  to support  Maquilla  Operations in  2014

FTZ Scenarios for FTZ # 68

• NAFTA has given the “FTZ” some new uses and life into an 80 year old Customs program.

• We can now “manage” 2 Country’s Customs duty, by using FTZ and NAFTA together.

• El Paso also incentivizes US manufacturing inside the FTZ.

Page 28: Using the FTZ  Program  to support  Maquilla  Operations in  2014

The El Paso Unique Operating Advantage

• El Paso FTZ 68 is the only Zone in the USA to offer 3 ways to operate:– Grantee will do all Ops for Zone User—pay for

only what you need, no "learning curve"– Grantee allows independent Ops, but using

their IT—FTZ software system. Faster start-up time.

– Grantee allows totally, 3rd party or User-defined Zone Operations.

Page 29: Using the FTZ  Program  to support  Maquilla  Operations in  2014

How Do Companies Qualify?

• If you Import a Significant Amount of Merchandise for yourself or on behalf of another. (Think $25 million or more)

• You are not Restricted as to where the Building or Site is located.

• El Paso offers 3 different Operating Scenarios; EP Operates for you, you operate under EP or wholly separate Operations.

• Can be up and running in 90 days!

Page 30: Using the FTZ  Program  to support  Maquilla  Operations in  2014

BINGO-You Qualify!

• Call IMS Worldwide 1-800-741-9286

• Use the www.imsw.com website.

• IMSW will determine if there is a savings of more than 2:1 or more (we do the cost-benefits analysis, for free!).

• We do a detailed Operational and Cost/Benefits Feasibility to get exact numbers….

Page 31: Using the FTZ  Program  to support  Maquilla  Operations in  2014

What is the Process to Get an FTZ?

• Local Sponsorship of the Grantee

• Make an application to the FTZ Board

• Activation of the user/importer/tenant

• Normal processing time for all this = 12 mos. NO—now much faster- 3-5 months all-in!

• Much faster ways, cheaper ways, but on a case by case basis….

Page 32: Using the FTZ  Program  to support  Maquilla  Operations in  2014

Bottom Line?

• FTZ process is now a “site requirement” 40-50%

• FTZ pays for itself at 250-300% ROI in the first year of implementation---if you Qualify.

• FTZ status is becoming a real factor in speeding up the supply chain, which for many of your customers is WAY more important than supply chain costs.

• FTZ works well with Maquilla Operations.

Page 33: Using the FTZ  Program  to support  Maquilla  Operations in  2014

CONCLUSIONS!• FTZ’s Cut Costs by lowering Parts/Component’s

Costs!• FTZ’s Cut Costs by MPF Savings – Add Velocity!• FTZ’s Cut Costs by saving fines/penalties brought on

by non-ordinary Customs Issues.

BOTTOM LINE:• This Zone (68) allows super fast "on-boarding" and

start up time. From desire to operations in 60-90 days! NO ZONE IS FASTER.

• FTZs are much easier administer now.• You can’t afford NOT to participate, IF you qualify!