using ethanol for domestic energy supply in nigeria

40
ANGA, SIMEON BOMA CHAIRMAN CASSAVA AGRO INDUSTRIES 03-2012

Upload: siani

Post on 20-Aug-2015

1.210 views

Category:

Technology


0 download

TRANSCRIPT

ANGA, SIMEON BOMA CHAIRMAN CASSAVA AGRO INDUSTRIES – 03-2012

Ethanol as fuel for stoves, generators cars, buses and lamps will be available everywhere (as telephone handsets now are, yet much cheaper…

Imagine a soon coming Africa where…

Our cars will run on GASOHOL: A cleaner fuel made from a blend of Ethanol & Gasoline:

Why the use of ethanol for Cooking? The rationale (Statement of Problems)

The costs of fossil fuels are rising and so are the budgets of most African Countries who spend an average of 55-60% of national budget on importation and subsidization of liquid petroleum fuels for their domestic economies.

African countries cannot cope with this rising cost. Most African economies may experience stagnation & worsen the poverty trap except alternative bio fuels are produced to substitute the unsustainable imports of petroleum.

Nigerian Goverment to commence Deregulation in the 1st quarter of 2011

WHY USE ETHANOL FOR COOKING?

Blackened pots, walls and ceiling

Health: eye irritation, coughing

Long distances for gathering 6-8 hours or more

Rape, beatings, intimidation, threat of murder, theft

Falls and injuries, dehydration, injuries to back, legs and kidneys

Lack of wood

Lack of time for education, income generation, or access to services

Long lines await delivery of kerosene in a fuel station.

Replacing kerosene with ethanol is financially more rewarding than replacing gasoline, since Nigeria pays more for kerosene.

The retail fuel market in Nigeria has been plagued by high prices, scarcities, and quality problems. Purchasing fuels from abroad creates a FOREX problem.

Mother and child in a smoky Kitchen cooking in Nigeria

Extremely high particulate matter and CO. kills

360,000 women and children every year in Sub

Saharan Africa (WHO 2006)

The Main Sources of cooking Fuel in Nigeria Source National Bayelsa Delta Rivers

Firewood 69.98 65.3 70.2 67.6

Charcoal 0.84 – 0.6 0.4

Kerosene 26.55 33.1 26.4 28.1

LPG 1.11 0.3 1.4 1.8

Electricity 0.52 0.3 1.4 1.8

Crop

residue

0.9 – – –

Animal

waste

0.07 – 0.3 0.4

Others 0.84 1.11 0.3 1.4

Total 100 100 100 100

Source: FOS: Nigeria Poverty Profile 2004

0

5

10

15

20

25

30

35

40

0

5

10

15

20

25

30

35

40

Dung Crop Wood Kerosene Gas Alcohol Electricity

PM

10

(g

/me

al)

CO

(g

/me

al)

Emissions Along the Energy Ladder

CO (g/meal)

PM10

Our tests show that alcohol fuels used in the CleanCook stove are

the cleanest and safest alternative for the 80%+ of homes in the developing world that do not have adequate or reliable access to electricity.

PM10 are small soot particles 10 μ in size or less. PM10

indicates that even smaller, more dangerous particles are present.

The Cassakero VISION

“To provide Nigeria with a locally made bio- ethanol Cooking fuel and appliances for household use that will be available, affordable and accessible, creating new jobs and reducing poverty while enhancing food and energy security in the nation without harming the environment.”

PROJECT MISSION

“To establish a dedicated national bio-ethanol output of 4 million liters per day produced from small scale-bio ethanol refineries to provide the household Cooking fuel requirement of 4 million families in four years (2011-2015).”

The Project To establish an integrated pilot project to

demonstrate the feasibility and economic viability of ethanol production from farm gate base refineries using energy crops and its use as clean low cost cooking and household fuel.

Capacity: 1,000 Liters/day Providing fuel for: 1,000 household 50 Out growers: 100 hectares Feedstock: Non Edible Cassava, sweet

sorghum Clean Cook Stoves: 1,000

Phase/year Number

of

Plants

Cassava

requirement (tons

per day)

Output

(Liters) per

day

1 (March. 2011-

March. 2012)

400 2,300 400,000

2 (March. 2012-

March. 2013)

1,200 5,000 1,200,000

3 (March. 2013-

March. 2014)

1,200 5,000 1,200,000

4 (March. 2014-

March. 2015)

1,200 5,000 1,200,000

Total 4,000 4,000,000

Cassakero Implementing Program :

Commercialization phase 2011-2015

Project cost Project cost $230,000 (N34.5 Million)the

cost covers:

Project Land N1 Million

Building & Borehole: N2.5Million Naira

Complete small scale Ethanol refinery N18 Million

1,000 Stoves: N10 million

Working Capital: N3 Million

Typical cost breakdown for cassava-based ethanol

production –

Feedstock costs 49,91%

Electricity 3,96%

Fuels 16,33%

Waste management 0,25%

Water 0,12%

Enzymes 2,33%

Yeast 0,38%

Chemicals 1,90%

Denaturant 4,49%

Maintenance 3,33%

Labor 2,50%

Administrative costs 2,50%

Other costs

0.36%

Depreciation 11.65%

Cost Comparison and Viability Analysis

of Feedstock for Ethanol Production

Cassava

Sweet

Potato

Sweet

Sorghum

Crop yield (t/ha) 35 40 40

Ethanol yield(liters/t feedstock) 180 125 40

Ethanol yield (liters/ha) 6,300 5,000 1,600

Ethanol production cost

(N/liter) 54.7 59.3 56.5

Selling price (N/liter)* 80.0 80.5 80.0

Gross profit (N/liter) 34.7

*Mark up 40% production cost

All prices are indicative with specifics established only after a project feasibility study

16

Liquefaction module

Fermentation module

Distillation module

Dehydration module

1 Million Liter Modular Biorefinery

The Distribution of the Liquid The Ethanol to serve as a cooking & Household fuel

We must

mechanize!!! Don’t use heavy

machinery in fragile soils

Promote use of light machinery such the rugged power tiller and accessories

1 ha/hour /3 persons

Planting

1 ha / hour / 3 persons

Manual planting

1 ha / day

(12 persons)

Single Line Planter

(India)

Transportation & Haulage

Capacity1.5 t

Type:Non Tipping & Tipping

Accessories Required Hitch Bracket Assy.

Handle Weight Assy.

Fuel Consumption1.0 - 1.25 ltr/hr

The Cassakero Cooking fuel Cassakero is safe and easy to handle and user friendly. it is less volatile and as a bio-fuel, it is easily absorbed into the environment with no known health hazard. The ethanol will be denatured with Bitrex, a bitter substance to render it undrinkable, and a colorant to give it a distinguishing color.

25

EXPECTED PROFILE OF ETHANOL FUEL

Ethanol content (at 250) 98 – 99%

Methanol (g/100L) - 3 max

Ethyl Carbamate (g/100L) - 150 max

Ethyl Acetate (g/100L of ethanol) - 150 max

Toluene (g/100L) - Nil

Benzene (g/100L) - Nil

Cyclohexane - Nil

Zinc - 5mg/L max

Copper - 2mg/L max

Lead - 0.2mg/L max

Cadmium - 0.1mg/L max

Appearance - Clear, Colourless Liquid

Odour - Characteristic of Spirit

Taste - Bitter as a result of the Bitrex

Denaturant Bitrex 2.5ppm level

THE USE OF ETHANOL AS A COOKING FUEL USING THE

CLEAN COOK STOVES

The Stove Technical Specifications Technical Specifications

-Width:596:mm

-Depth:326mm

-Height:137mm fuel tank:1,21

-Burn time: approximately 4.5hrs.

At maximum effect.

ORIGO C100,220-240V, electric & ethanol stove

The electric & ethanol stove Combination ORIGO C200,220-240V, electric & ethanol double stove

Ethanol Stove & Oven Combination ORIGO 6000, oven & stove combination

ORIGO 6100, oven Only

The CleanCook fueling

system: The fuel is

charged into the canister

as a liquid and adsorbed

onto a fiber filling. The

fuel will not spill and

cannot explode. The

result it is a very safe

stove.

The CleanCook stove will make it

possible for ethanol to enter into and

take command of the household

energy market—a new and important

opportunity for CAR.

The other Applications of Ethanol as a household fuel

Bio-electricity

4 liters hydrated

ethanol = 1 hour

electricity

110-220 v ; 8.5 kwa

400 light bulbs

Crops processing at

village level

Improved quality of

life in poor rural

households

Ethanol powered Shower with heater

The shower head

Ethanol opens a world of new Possibilities

Rural/Agro-Industrial Employment

“Energy Poverty” Reduction

Safe Usage for Women & Children (Non-Spill & Non-Explosive)

Clean Cooking Environment (No Smoke, Fumes or Smell)

Adaptable to Existing Wood fuel & Kerosene Stoves/Cooking Practices

Social Impacts & Benefits

Bio-fuels Initiative in Africa Key Stakeholders

1. Energy security & diversification

2. Higher convertible currency exports

3. New revenue stream for agro-industries & farmers

4. Carbon finance

5. Jobs

6. Local rural energy needs

Private sector

Commercial Banks

NGOs Civil

Society

Gov Development

Banks Development

Partners Sub-regional, Regional. &

International Institutions

Research

For Further Details Contact: THE PROJECT CONSULTANTS:

:

Mr. Boma Simeon Anga

Executive Chairman

Cassava Agro industries Services

Limited

House 32, 351 Road, off 3rd Avenue,

Gwarinpa Estate,

Abuja.

Tel: +234-(0)803-303-1097,

(9)290-7366

Fax: +234-(9)222-4046

WEBSITE:

www.cassavaagroindustries.com

e-mail: [email protected],

[email protected]