user’s guide - premium optics · w elcome to the world of possibilities made available through...

36
User’s Guide

Upload: doanmien

Post on 17-Oct-2018

215 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

User’s Guide

Page 2: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

2

Table of ContentsI. What is Trivex™ Lens Material?

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 3The History . . . . . . . . . . . . . . . . . . . . . . . . . . 4The Technical Features . . . . . . . . . . . . . . . . . . 6

II. The Eyecare Professional’s Guide to Lenses Made from Trivex Material

Why Prescribe? . . . . . . . . . . . . . . . . . . . . . . . . 10Dispensing Tips . . . . . . . . . . . . . . . . . . . . . . 16

III. The Laboratory’s Guide to Lenses Made from Trivex Material

Surfacing and Finishing . . . . . . . . . . . . . . . . 22Tinting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

IV. Lens AvailabilityAvailability Chart . . . . . . . . . . . . . . . . . . . . . 36Contact List . . . . . . . . . . . . . . . . . . . . . . . . . 39

Page 3: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Welcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior

optics, impact resistance and ultra-lightweight qualities in asingle lens material. Trivex lens material gives patients the attributes they want while delivering the advanced opticalperformance demanded by eyecare professionals.

To help you to effectively prescribe, recommend andprocess lenses made from Trivex material, the knowledge-able professionals at PPG Industries Optical Materials Grouphave created this comprehensive Users Guide. The guideincludes sections on the history of Trivex material and itstechnical properties. Special sections give advice on recommending lenses made from Trivex material and tips for dispensing. The Laboratory section features tips on surfacing and finishing, tinting and drilling lenses made from Trivex material for rimless eyewear.

Laboratories and eyecare professionals with in-officeedging equipment can also refer to our educational CD-ROMs entitled, “The Trivex™ Material Edge, Volumes Iand II” for tips and instructions on how to edge lenses madefrom Trivex material using a variety of state-of-the-art edgersas well as popular edgers manufactured and sold beforeTrivex material was introduced. These videos can be viewedfrom our Web site: www.ppgtrivex.com.

If you have any questions, please don’t hesitate to contact your lens distributor for further assistance or visitwww.ppgtrivex.com for more information.

On behalf of all of us at PPG’s Optical Materials Group,I thank you for your support in making Trivex lens materialthe material of choice for your patients.

Sincerely,

Christine CamsuzouGeneral ManagerPPG Optical MaterialsMonroeville, PA

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

3

Introduction

Page 4: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Originally developed as “visual armor” for the military, PPG Industries adapted the plastics technology in 2001 for use in the ophthalmic

industry and called it Trivex lens material because of itsunique tri-performance properties.

An entirely new category, Trivex material was the first to offer the combination of excellent optics, strengthcharacteristics and ultra-lightweight qualities in a single lens material.

The growth in demand for lenses made from Trivexmaterial around the world has been unprecedented. Thisrapid acceptance is a testimony to the material’s exceptionalproperties. Eyecare professionals have discovered that theycan rely on Trivex material, and patients are experiencing its valuable package of benefits.

Because the attributes of Trivex material make it anappealing choice for a variety of patients, manufacturingand distribution partners are continually expanding optionsin lens types and designs, and new partners are comingonboard. As the number of lens lines increases in eachcountry, and as availability expands to new countries, thegrowth trend for Trivex lens material is expected to remainstrong into the future.

Lenses made from Trivex material provide sharp vision, protection and comfort.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

4

The History of Trivex™ Lens Material

Page 5: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

YYeeaarr TThhee HHiissttoorryy ooff TTrriivveexx LLeennss MMaatteerriiaall

2001 PPG develops Trivex material for ophthalmics.

2002

Hoya Vision Care launches new Phoenix lenses in the US.

Younger Optics launches Trilogy® lenses in the US.

Trivex material awarded Optical Laboratories Association Award of Excellence

in the “Best in Lens Materials” category.

2003

Hoya launches PNX lenses in Europe.

Younger introduces Trilogy® lenses in Europe.

Thai Optical Group offers Excelite™ TVX brand of lenses in Europe and Asia.

2004

Augen Optics introduces Trinity™ double aspheric lenses, representing the foray of Trivex material into

the Latin America market.

Thai Optical begins marketing Excelite™ TVX lenses in the US.

Shamir Optical markets its Genesis™ lenses in Trivex material in Europe and the US.

2005

X-CEL Optical Company launches its line of Aris™ lenses madefrom Trivex material in single vision, trifocals and D28 bifocals.

The American Optometric Association (AOA) recognizes Trivex material with their Seal of Acceptance

for Ultraviolet Absorbers/Blockers.

2006 Signet Armorlite begins marketing KODAK Concise™

and Precise™ Lenses made with Trivex material.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

5

Timeline for Trivex Material

Page 6: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

The technical features of Trivex optical lens materialprovide superior benefits to your patients. Once youunderstand them, you will appreciate why lenses

made from Trivex material represent the best choice for nearly every one of your customers.

Trivex material is a urethane-based pre-polymer. In 2001, PPG developed and refined it for use as an ophthalmic lens material. Lenses made from Trivex materialare cast in molds using a special machine and thermallycured. The tri-performance properties of thematerial providefor crisp and clear,strong and safe,light and thin lenseswhen compared to other materialscurrently available.Trivex material’sunique propertiesmake it an ideallens material fornearly every eyeglass wearer.Here is a review of the technicalfeatures of Trivexmaterial as measured underrecognized indus-try standards foroptical materials.

TTrriivveexx LLeennss MMaatteerriiaall TTeecchhnniiccaall PPrrooppeerrttiieess

OOppttiiccaall TTeessttss MMeetthhoodd VVaalluueess

Abbe (d-line) ASTM D542 43 - 45

% Transmittance ASTM D1003 89.19 - 91.54

Impact ANSI Z87.1 Passes high velocityimpact test

Impact FDA drop ball Pass

UV cut-offDetemined using aCary 4000 UV-Visspectrophotometer

394 nm

UV protectionDetemined using aCary 4000 UV-Visspectrophotometer

Blocks 100% of UVAand UVB

Chemical Resistance ISO 175 Pass

Density (g/cm3) @ 25°C ASTM D792 1.105 - 1.11

Refractive Index (d-line) @ 20°C ASTM D542 1.528 - 1.533

Refractive Index (e-line) @ 20°C ASTM D542 1.530 - 1.536

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

6

The Technical Features of Trivex™ Lens Material

Page 7: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

THE CRISP AND CLEAR FEATURE

Abbe ValueAbbe value is a measure

of the dispersion of lightthrough a lens into its colorelements. This dispersion isknown as the chromaticaberration. Wearers of lenses with a higher level of chromatic aberration cansuffer from a distortion ofimages viewed through the lenses. The higher the Abbevalue assigned to a lens material, the lower the chromaticeffect and the lower the possibility of visual distortion.

Lenses made from Trivex material have an Abbe valueranging from 43 to 45. Compared to polycarbonate with an Abbe value of 30 and high index materials with Abbevalues of 32 to 34, the high Abbe values of Trivex materialmean that color aberration is virtually undetectable bypatients who wear lenses made from Trivex material, even with higher powered lens prescriptions.

Percent TransmittanceAs light travels through a lens, a certain

percentage of that light is lost throughabsorption and reflection at each air-to-surface interface. The amount of originallight available to the eyeglass wearer bythe time it exits the lens will vary dependingon the quality of the lens material and typeand amount of anti-reflection coatingsapplied to the lens surface. This is animportant factor that directly affects theactual brightness of an observed image.The term used to describe this percentageof light that is not lost is transmittance, and for most qualityoptical lenses this figure will usually be above 90 percent.Trivex lens material has one of the highest transmission levels of all commonly utilized lens materials at 91.4%. This means that patients will enjoy sharp, clear and crispvision through lenses made from Trivex material.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

7

dispersed by the prism into itsmonochromatic constituents

chromatic aberration

incident white light

dispersion by a prism

100%

Reflection %

Absorption %

Transmission %

Transmission % + Reflection % + Absorption % = 100

Page 8: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

THE STRONG AND SAFE FEATURE

Impact ResistanceLenses made from Trivex material are tough enough

to pass the most rigorous optical industry standard for eyewear: the ANSI Z87.1 High Velocity Impact Test1. This is the test required for safety lenses that have centerthicknesses as thin as 2.0mm. In this test, the lens is mountedin a holder and is able to withstand an impact from a ¼-inch steel pellet traveling at a velocity of 150 ft/sec.

In 1972 when the majority of spectacle lenses weremade from glass, the US Food and Drug Administration(FDA) required that “all lenses must be impact resistant”.Their regulation requires that all lenses must be capable ofwithstanding the impact of a 5/8 inch steel ball droppedfrom the height of 50 inches onto the horizontal upper surface of the lens. Lenses made from Trivex material cannot only pass the FDA impact resistance test at the usual2.0mm center thickness, they can pass it at a 1.0 mm center thickness and are even stronger than the FDA requirement.

Ultra-Violet AbsorptionUltra-violet (UV) radiation can have damaging

short-term and long-term effects on essential parts ofthe eye. The wavelengths that pose these problems fallbelow the visible spectrum starting at 400 nanometers(nm). Trivex lens material filters out the harmful UV-Aand UV-B wavelengths naturally thereby providing100% UV blockage up to 394nm. This means that it is not necessary to dye lenses made from Trivexmaterial to obtain this level of UV protection – the lenses inherently absorb harmful UV wavelengths.

Chemically ResistantLenses made from Trivex, polycarbonate and CR-39™

materials were tested according the ISO 1752 test methodfor chemical resistance. Each lens was immersed in separatecontainers of various chemicals commonly used in lens laboratories such as acetone (featured in this section) for 10 days. The test measures the changes in weight and diameter of the lenses after soaking as well as allows for a visual inspection for changes in clarity. The lenses made

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

8

1 AmericanNationalStandardsInstitute,Occupational and EducationalPersonal Eye and FaceProtectionDevices, 2003

2 InternationalStandard BS ENISO 175:2001 BS2782-8:Method830A: 1999,Plastics – Methodsof test for thedetermination of the effects of immersion in liquids chemicals

Page 9: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

from Trivex and CR-39materials did not registerany change in weight, diameter or clarity. The polycarbonate lenses turned solid white after being soaked in acetone as shownin the photograph.

Results from tests performed at COLTS Laboratory in the U.S. (an independent laboratory) reveal that lensesmade from Trivex material are also resistant to householdchemicals such as bleach, salt water, WINDEX, sun tanlotion, and nail polish remover.

THE LIGHT AND THIN FEATURE

Specific Gravity Specific Gravity is a way in which weight of a lens

material is specified. The lower the value, the less dense(and subsequently, lighter) the material is. The specific gravity of Trivex material is 1.11. This value makes it thelightest of all commonly utilized ophthalmic lens materialscurrently available. Compared to the density of CR-39monomer (1.32), Trivex material is 16% lighter; comparedto polycarbonate, it is 8% lighter, and nearly 25% lighterthan ultra high index (1.66 and 1.74) materials. Whenaspheric curvatures are used on lenses, even more thicknessand weight reduction can be achieved.

Refractive IndexTrivex lens material has a 1.53 index of refraction. This

mid-index value enables lenses made from Trivex material to be thinner, lighter and more comfortable. For example,when compared to lenses made with CR-39 monomer (withan index of 1.50) of the same power and diameter, lensesmade from Trivex material are up to 50% thinner and 50%lighter resulting in improved comfort for the wearer. Due tothe strength of the Trivex material, it can also be surfaced toa 1.0mm thickness thereby reducing the weight and thinnessof the lenses even further.

For more details on test results, please visitwww.ppgtrivex.com.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

9

CCRR--3399 mmaatteerriiaall PPoollyyccaarrbboonnaattee TTrriivveexx mmaatteerriiaall

LLeennsseess iimmmmeerrsseedd iinn aacceettoonnee ffoorr 1100 ddaayyss ((PPPPGG iinn--hhoouussee tteesstt ffoolllloowweedd IISSOO 117755..))

Page 10: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

10

Why Prescribe Lenses Made From Trivex™ Material?

Trivex lens material is an excellent tool to aid eyecareprofessionals in their quest for recommending andprescribing exceptional eyewear products that

provide the benefits of superior sharp vision, protection andcomfort for their patients. Lenses made from Trivex materialare Crisp and Clear, Strong and Safe, and Light and Thin.

CRISP & CLEAR ADVANTAGE MEANS “SHARP VISION” FOR YOUR PATIENTS

While cosmetics are one factor eyecare professionalsand patients consider in choosing a lens, another equally, ifnot more important factor is optics that provide exceptionalvisual acuity.

Abbe Value Color aberration

in lenses is one areathat can impact vision and is usually seen by the patient ascolor blurring around objects and a reduction in the clarityof the lenses. The chromatism problem becomes potentiallymore troublesome as prescription powers become stronger.

The way to avoid this problem is to use a lens materialthat has a high Abbe value. Higher index materials,

including polycarbonate have Abbe valuesranging from 30 to 34. In contrast, lensesmade from Trivex material have an Abbevalue between 43 and 45 and thereby pro-vide clear, sharp vision without distractingcolored ghost images around objects thatcan reduce the quality of vision through the lenses.

Internally Stress-Free LensesDue to the manner in which lenses made from Trivex

material are manufactured, they do not have internal stressfound in nearly all polycarbonate lenses. Internal stress in a lens can promote lens breakage and create a doublerefraction phenomenon, known as birefringence, which can also blur vision. The only place one may notice stress

FFeeaattuurree PPaattiieenntt BBeenneeffiittHigh Abbe Value

High Light Transmittance ÕÕ Crisp & Clear ÕÕ Sharp Vision

Page 11: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

11

in lenses made from Trivex material is around the mounting screws oreyewire screws that hold the lenses in place. This is normal to all lenses due to the pressure delivered by the mounting/eyewire hardware.

STRONG & SAFE ADVANTAGE MEANS“PROTECTION” FOR YOUR PATIENTS

Recommending lenses made from Trivex material giveseyecare professionals the peace of mind that their patients’eyes are being protected at all times.

Impact ProtectionLenses made from Trivex

material are among the most impact-resistant lensesavailable. Because patients inall demographics maintainsome level of activity, impactresistance is an important feature for meeting the lifestyleneeds of all of your patients.

For those eyecare professionals who may have seendemonstrations of lenses made from Trivex material in theexhibit hall at trade shows or at local/state professionalsmeetings, the impact strength is evident. At these events,eyecare professionals can witness various heavyobjects being projected onto a lens made fromTrivex material only to find that the lens bouncesback unbroken.

The Optical Laboratory Association’s Duty to Warn program is based on the legal principleof “informed choice.” It requires responsible eyecare professionals to tell patients about therelative impact resistance of lens materials, sothat they can make informed decisions aboutsafety. Because liability is a major issue, eyecareprofessionals should direct patients to high-impact resistant lens materials like Trivex materialto fulfill performance and safety demands.

IImmaaggee sshhoowwss rreessiidduuaallssttrreessss aanndd ddrriillll mmoouunnttccrraacckkss iinn ffiinniisshheedd lleennsseess[[TTrriivveexx mmaatteerriiaall ((lleefftt)) vvss..ppoollyyccaarrbboonnaattee ((rriigghhtt))]]mmoouunntteedd oonn aa rriimmlleessssmmoouunnttiinngg aass sshhoowwnntthhrroouugghh ppoollaarriizziinngg ffiillmm

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

FFeeaattuurree PPaattiieenntt BBeenneeffiittImpact ResistantUV Blockage

Chemical Resistant ÕÕ Strong & Safe ÕÕ Protection

Page 12: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

12

UV Protection Another area of concern for eyecare professionals is the

harmful effects of ultraviolet (UV) radiation to the eye. Thecornea of the eye blocks certain UV radiations while thecrystalline lens absorbs others. As the eye’s lens absorbs thisenergy, it can develop a cataract. Wearing UV absorbinglenses helps protect the wearer from this situation. Becausechildren’s eyes have less ability to naturally block UV rays,they are excellent candidates for this type of protection, particularly since they spend a lot of time engaged in outdoor activities. It has been estimated that 80 percent of the total lifetime exposure to UVradiation occurs prior to age 18. Seniors willalso benefit from UV protection because of itspotential to slow age-related eye diseases suchas cataracts. Active adults who spend anyamount of time in outdoor activities exposed toUV from sunlight would also benefit from the protection Trivex material provides.

It is important to note to every patient that lenses madefrom Trivex material inherently provide 100% UV blockageof both UV-A and UV-B radiation no matter what the lens’options may be – clear, tinted or photochromic. TheAmerican Optometric Association (AOA) recognized Trivexmaterial as the first category of lens material offered by multiple lens manufacturers to meet the requirements of the organization’s Seal of Acceptance for UltravioletAbsorbers/Blockers.

American OptometricAssociation

¨

ACCEPTED

Com

mission on Ophthalmic Standar

ds

The Trivex Material Advantage for Rimless Eyewear

As a person wears a rimless mounting, the lensesand mounting parts flex. This places stress on thelenses. Because of the flex and stress, the holes ofsome lens materials tend to stretch out of shape(known as hole elongation) making the lenses looseover time and costly candidates for replacement.Due to the strength of the material, lenses made fromTrivex material retain their shape.

Page 13: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

13

Chemical ResistanceThe chemical resistance of Trivex material is another

of its remarkable features. The material is unaffected by moderate exposure to commonly utilized household chemicals and optical solvents like alcohol and acetone so eyecare professionals can work with lenses made fromTrivex material with confidence. This means that while some lenses will craze, crack or show other damage due to exposure to these products, lenses made from Trivex materialare resistant to the harm from these chemicals under normalconditions due to its superior chemical resistance.

LIGHT AND THIN ADVANTAGE MEANS“COMFORT” FOR YOUR PATIENTS

Patients of all ages and lifestyles want the most comfortablepair of glasses possible, and lenses made from Trivexmaterial provide that comfort. Pediatric patients also benefitbecause their eyewear will sit comfortably in the appropriateplace on a still-developing bridge. Presbyopes who are alsofirst-time eyeglass wearers will have an easier adjustmentwhen their lenses are comfortable – not only in weight butalso in visual clarity. Older patients will also appreciate thelight weight provided by Trivex material as the skin on thebridge of their nose becomes thinner and more sensitive toirritations. From an eyecare professional’s perspective, lenses made from Trivex material are a real patient pleaser.

Light WeightAnother compelling

reason for prescribing/recommending lenses madefrom Trivex material is itslight weight. As materials increase in index, they decreasein thickness and weight for a particular power and diameter.While it may sound like the solution for controlling weight is to simply select the highest index material, this may notalways be the case. If a lightweight material is not used tobegin with, the end result will be just a lighter version of a heavy material. The way to ensure that you start with a lightweight material is by comparing its density to othermaterials.

FFeeaattuurree PPaattiieenntt BBeenneeffiittLow Density

Thin Lens Centers ÕÕ Light & Thin ÕÕ Comfort

Page 14: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

14

Trivex material is exceptionally lightweight. In fact, witha specific gravity of 1.11, it is the lightest commonly utilizedmaterial on the market. This means you can recommendlenses made from Trivex material confidently knowing you are providing one of the most comfortable lens optionsavailable.

ThinnessWith an index of refraction of 1.53, Trivex material falls

into the mid-index category – an excellent choice for nearlyall patients. Mid-index lenses allow for slimmer, trimmer center thicknesses in plus prescriptions and reduced edgethicknesses in minus prescriptions. Approximately 80% of all prescrip-tions fall intothe +/– 3.00Drange. This isan ideal rangefor the 1.53index Trivexmaterial andresults in lensesthat are morecosmeticallyappealing thana 1.50 index lens. Because lenses made from Trivex materi-al can be ground to minimal center thicknesses, they arelight and comfortable to wear which is often a strong prefer-ence of eyecare professionals and patients.

For a more enhanced thinning affect, Trivex material can be teamed with aspheric and atoric lens designs. Thesedesigns flatten toward the edges on plus powered lensesand steepen toward the edges on minus lenses creating aneven greater thinning effect. Aspheric designs also allowTrivex material to remain thin in prescriptions up to approximately +/– 6.00D. This power range covers nearlyall of the prescriptive powers most eyecare professionals see in a day. For prescriptions higher than this, higher indexlens materials should be considered.

Mechanical performance of lenses -4.00D plastics aspheric lenses at 40Φ

Lens Material 1.498

3.6mm 2.5mm 2.9mm 2.5mm 2.4mm

1.532 1.586 1.60 1.66

2.3mm

1.74EdgeThickness

LensWeight 4.7 g

2.0mm

1.0mm

1.5mm

1.2mm

1.2mm

1.2mm

2.4 g 3.3 g 3.1g 3.2g 3.2g

40mm40mm

Page 15: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

15

AvailabilityWhen prescribing or recommending lenses, it is

important to look for a lens that offers the best balance of properties available in order to provide a desirable combination of sharp vision, protection and comfort for the patient. All of these features and more can be found inlenses made from Trivex material.

If you want to start prescribing lenses made from Trivexmaterial but fear that lens choices are limited, don’t worry –Trivex material is available in all of the popular lens stylesand types, including single vision, single vision aspherics,bifocals, trifocals, and progressives.

Lenses made from Trivex material are also available inTransitions® Lenses. This makes them an ideal recommendationfor those patients who desire the comfort and convenienceof enhanced automatic UV and glare protection in theireveryday lenses. Lenses made from Trivex material can beeasily tinted and accept hard coatings, anti-reflective, mirror and other surface treatments well, so it is an excellentplatform for a good quality pair of sunglasses.

Lenses made from Trivex material provide sharp vision, protection and comfort.

FFeeaattuurree PPaattiieenntt BBeenneeffiittHigh Abbe Value

High Light Transmittance ÕÕ Crisp & Clear ÕÕ Sharp Vision

Impact ResistantUV Blockage

Chemical Resistant ÕÕ Strong & Safe ÕÕ Protection

Low DensityThin Lens Centers ÕÕ Light & Thin ÕÕ Comfort

Page 16: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

16

Tips for Dispensing Lenses Made from Trivex™ Material

INTERVIEW TECHNIQUES

Lenses made from Trivex material are an excellentchoice for nearly every lens wearer. Eyecare professionals can be more successful in conveying

the features and benefits if they establish the patient’s needsby asking the right questions during a lifestyle interview.Tying the answers to these questions to each patient’slifestyle can help eyecare professionals relate the benefits oflenses made from Trivex material – clear vision, protection,and comfort – directly to the needs of the patient, makingthem more relevant.

Here are some tips to help you convey the value of theselenses to your patients.

Crisp and Clear for Sharp Vision

Every patient wants to see clearlyday and night in any situation. Lensesmade from Trivex material are virtuallyfree from color aberration and have ahigh light transmittance providing crispand clear vision. To bring this pointhome, ask your patients the following:• “Do you use a computer at work?”• “Do you drive on a regular basis?”• “Would it bother you if your vision

was slightly distorted along theperiphery of your lenses?”

• “Would you like to hear about a new lens material that provides theclearest, sharpest vision for yourprescription?”

Page 17: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Strong and Safe for Protection

Patients want to protect their eyes in any situation, whether engaging inoutdoor leisure activities or even justworking around the house. Lensesmade from Trivex material are strongand safe, providing the maximum protection from impact, chemicals andUV rays. To bring this point home, askyour patients the following:

• “What activities do you participate in at home, at work orduring leisure time that might potentially cause a traumaor chemical exposure to your lenses?”

• “Do you spend time outdoors in the sun during work orleisure activities?” and “If you protect your skin from UVrays, why not your eyes?”

• “Has anyone in your family ever been diagnosed withcataracts?”

• “Would you like to consider the benefits of a lens materialthat protects you from UV, impact and chemicals?”

Light and Thin for ComfortEvery patient wants to wear the most

comfortable pair of glasses available.Lenses made from Trivex material are lightweight and can be made very thin,making them not only comfortable, but alsoaesthetically pleasing in any type of frame.To bring this point home, ask your patientsthe following:• “Do your eyeglasses feel heavy,

uncomfortable or slide down your nose?”

• “Would you like to obtain the thinnestand lightest plastic lenses in your new frame?

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

17

Page 18: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

PERSONALIZING THE MESSAGE OF BENEFITS

With all of the desirable features of Trivex lens material,recommending lenses made from it is a pretty easy task.Even so, every patient will selectively be interested in thefeatures that directly benefit their lifestyle. Because of this, it is best to fine-tune your discussion to the lifestyle aspectsmost important to the patient sitting in front of you. Here aresome points to hit for various patient types.

Kids, ‘Tweens & TeensSharp Vision

Children’s eyes are still developing,so having lenses that provide sharp,clear optics is a must to ensure visiondevelops to its fullest potential. Allschool age children need the sharpest,crispest vision possible to make schoolwork easier and playtime more enjoyable.Protection

Because children’s eyes (up to theage of eighteen) are exposed to approximately 80% of thetotal lifetime exposure to UV light, you will want to empha-size how important it is to have the 100% UV blockageprovided by lenses made from Trivex material. Children arealso naturally more pre-disposed to UV damage due to theamount of time they spend outdoors.

When speaking with the parents of kids, ‘tweens andteens, be sure to emphasize the excellent impact capabilitiesof lenses made from Trivex material. Ask parents if they provide their child with the proper sports equipment, such as a helmet for bike riding, to help them understand thatbuying lenses made from Trivex material is like buying aprotective piece of sports equipment, or applying sun lotion.Mention too that lenses made from Trivex material pass themost stringent optical industry standards and are recognizedby the ophthalmic industry as well-suited for children. Comfort

Another aspect of lenses made from Trivex material thatparents will appreciate is its light weight. “Did you knowthat the bridge of your child’s nose is still developing?” is agood open-ended question for parents with little ones. “Byusing these very lightweight lenses, your eyeglasses will beas comfortable as possible” is something every parent wantsto hear about their child’s new eyewear.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

18

Page 19: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Active AdultsSharp Vision

Busy, active adults will find the crispand clear optics in lenses made fromTrivex material to be just what theyneed at the office, on the road, or during their leisure pursuits. Peoplewho are on the go can do withoutminor annoyances, like color blur intheir vision. The clear optics that Trivexmaterial provides is an excellent benefitfor progressive lens optics and othermultifocal lenses, so patients don’t haveto fear the same non-adapt issues thatare often associated with these designs.

ProtectionPossible scenarios for eye injury are numerous; and

asking questions about the need for impact resistance willunearth the patient’s potential for encountering eye hazards.Driving, playing sports and even enjoying leisure activitiesin and around the home can result in accidents. Comfort

Active people will appreciate the comfort and lightweight lenses made from Trivex material offer, especiallywhen they are involved in rigorous activities. Busy, activeadults also appreciate convenience, which makes themgood candidates for the photochromic lens options availablein Trivex material with Transitions® Lenses. One pair can beused for all indoor and outdoor activities.

Many presbyopes are first-time eyeglass wearers. Theymay be apprehensive that their vision will be compromisedby their new lenses. The thinner, lighter lenses that are madefrom Trivex material can help them feel comfortable andconfident as they adapt. They may also have apprehensionthat their vision will be compromised by their new lenses.Given the broad range of frame designs from which tochoose, patients also benefit from the ability to select nearlyany frame, and style-conscious presbyopes do not have tosacrifice fashion for function.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

19

Page 20: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

SeniorsSharp Vision

Seniors will also appreciate theexcellent optics these lenses provideand variety of multifocal designs.Seniors experience a “dimming” ofvision as they get older due to agingfactors. That’s one reason why startingwith highly clear lenses made fromTrivex material will be well appreciated

by them. The crisp, clear and sharp optics of these lenses isjust what the doctor ordered for seniors, too. And when itcomes to multifocal options like long and short corridor progressive designs and segmented options like Flat-Tops,you’ll find a full array of products to choose from with all thepopular lens options seniors find useful like anti-scratch coating,anti-reflective coating and Transitions gray or brown. Protection

Seniors are also excellent patients with which to discussthe 100% UV blockage of lenses made from Trivex materialbecause of their increased risk for age-related eye diseases.Explaining the benefits and the overall value this protectioncan provide for their eye health will help them to make aneducated decision. Comfort

Seniors welcome products that provide comfort and simply need to be educated about the merits of lenses madefrom Trivex material. “Did you know that as we age, theskin on our noses become thinner and more sensitive to weight?” and “Do your glasses ever feel heavy or uncomfortable?” are two questions that can help eyecareprofessionals to approach seniors about lenses made fromTrivex material.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

20

Page 21: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Rimless WearersSharp Vision

Rimless mountings afford an unre-stricted view of the world. Lenses madefrom Trivex material optimize rimlessdesigns with crisp, clear optics thatenable wearers to enjoy sharp vision. Ifit’s that “barely there” look you're after,the edges of lenses made from Trivexmaterial polish to a beautiful sheen fora lustrous appearance.

ProtectionWith the popularity of rimless eyewear has come a

unique set of challenges; and many eyecare professionalshave encountered disappointed patients who have had theirlenses crack or fracture. Not only is this situation frustratingto the patient, it is also difficult and costly to the eyecareprofessional. An effective way to avoid this problem is touse lenses made from Trivex material. Given the exceptionalimpact- and chemical-resistant features of the material, lenses made from Trivex material are extremely durable and tough enough to withstand the stress associated withrimless eyewear.Comfort

Style-conscious patients who choose lenses made fromTrivex material for rimless eyewear won’t have to sacrificecosmetics for comfort. The lenses are thin and lightweight,helping patients feel comfortable and confident in their fash-ionable eyewear.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

21

Page 22: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Looking back at days when polycarbonate lenseswere introduced, industry veterans will recall havingto learn a whole new set of skills to surface them

properly. In contrast, optical laboratories will be pleased to find that surfacing lenses made from Trivex material is as easy as surfacing other plastic lens materials; and with a little refining, most of the techniques used for other lensmaterials can be used for lenses made from Trivex material.As with any lens material, there are a few basic lab techniques one should know to improve their final results.The following recommendations are provided for bothnovice and experienced laboratory personnel.

SURFACING RECOMMENDATIONS

Base Curve Selection Many of the lens manufacturers who work with Trivex

material produce their single vision lenses with asphericbase curve designs. It’s important to choose a base curvethat is within the specified range for the power that is needed.Manufacturers have base curve selection guides to assistyou in this step. Some of the newer surfacing software willspecify which base curve to select. Going outside the recommended parameters will cause adverse power problems for the eyeglass wearer. This is true of any lensmade in any material and is particularly troublesome withaspheric designs. Eyecare professionals who specificallyrequest base curves outside of the recommended range for a specific Rx should be informed that the lenses they receivemay not provide the level of aberration control and visioncorrection they expected from the design they ordered.

Surfacing LayoutSingle vision aspheric lenses made from Trivex material

have a specific factory-marked base curve center on theblank. This point is the apex (or steepest part) of the curvethat defines the lens’ asphericity. This center should coincidewith the optical center after the lens has been surfaced. If it does not, the lens (depending on power) may have

Tips for Surfacing and Finishing LensesMade from Trivex™ Material

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

22

Page 23: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

undesirable and unpredictable multi-axis cylinder and mayneed to be remade.

Double aspheric lenses have an axis marking line onthem that must be properly aligned with the Rx axis. Thesemarkings can be prevented from coming off when the surface protector tape is removed if a piece of disappearingcellophane tape is placed over the markings prior to applying the surface protector tape. These markings will be used to verify that the lens’ optical center and axis arealigned with the aspherical apex during finishing layout.

In order to obtain the full optical and cosmetic benefitsthat lenses made from Trivex material have to offer, it is recommended that layout computing be completed with software that is specifically designed for these lenses. Thecombination of aspheric design, 1.53 index and minimumthickness variances requires this upgrade to your layout program.

Surface Taping and BlockingAs with any plastic lens

material, the base curve of thelenses made from Trivex materialshould be covered with surfaceprotecting tape prior to blockingand generating. The front ofthese lenses has a built-in, protective, scratch-resistant layer, but shielding the lens with surface protector tape offersenhanced scratch protection andprovides a better bond for the surfacing block. There is alsoan increased amount of torque created when surfacing thismaterial and the surface protector tape will help provide agood bond with the surfacing block.

Heat is always an enemy of plastic lenses so the lessheat lenses made with Trivex material are exposed to, thebetter they will turn out. That is why a low temperature alloyor wax blocking method is recommended for blocking lensesmade from Trivex material. Be sure to allow adequate cooling time after blocking so that the blocking bond is optimal and the lens is not stressed from the heat of theblocking process.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

23

Page 24: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

GeneratingThere are two basic generator types used in today’s

optical laboratory. Different procedures are recommendeddepending on the type of generator being used.

Manual Sweep Arm and DiamondQuill Generators

A combination grit diamond quill meant for both CR-39monomer and polycarbonate will work well with Trivexmaterial. It is best to run the coolant throughout the manualgenerating process. Generator operators should use slightlyslower sweeps and take less thickness off with each sweepthan they normally do with polycarbonate. There is anincreased amount of torque produced during the grindingprocess on lenses made from Trivex material, so slow things down a bit. A very slow final sweep with a minimalthickness cut and with coolant running will give the lens an excellent pre-fining surface.

A fluffy, wool-like swarf that can clog the coolant drain isproduced when generating lenses made from Trivex materialin a diamond generator. Be prepared to clean out the swarftrap after generating each lens.

Single-Point CNC Dry MillingGenerators

A two or three flute cutter will work best with Trivexmaterial. Cutters must be sharp in order to produce the bestsurface quality. If the generator has an optional cribbing setting, use it. This is because edging lenses made fromTrivex material causes a lot of torque so if the lens diameteris minimal, there will be less torque. This helps keep lenseson axis during edging.

Using the pin bevel setting on a dry mill generator willhelp reduce wear on your fining and polishing pads andeliminate sharp edges.

ThicknessWhile lenses made from Trivex material have excellent

impact resistance with a 1.0mm center thickness, they maywarp over time if placed in frames that exert significant pressure around the lens’ circumference. Because of this,some labs add 0.2mm to 0.3mm of thickness to the lenses.The extra thickness does not alter the final appearance ofthe glasses noticeably (for example, a 1.0mm edge vs. a 1.3 mmedge) and can help avoid the potential warping problem.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

24

Page 25: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

FiningSome laboratories may choose to

use a two-step fining process to surface lenses made from Trivexmaterial. When doing so, use compensated lap tools. These toolshave been cut with a slightly steepercurvature to allow for pad stacking. If a second fining pad is stacked ontop of the first fining pad, it addsdiameter to the lap tool curvaturewhich can cause a noticeable powererror in these lenses depending onthe lens’ power. Compensated laps correct this problem.Single-use foam lap tools must also be cut to compensate as well.

Fining pads made specifically for lenses made fromTrivex material usually have grit ratings of about 300 for thefirst fining and 1150 for the second fining depending on thepad manufacturer. Some labs find that the pads they use for polycarbonate lenses work well too since there is littledifference in the grit sizes of 280 for the first fining and1000 for the second fining.

Be sure that cylinder machines are adjusted to their fully-recommended sweep and stroke settings (on most cylindermachines this will be about 28mm tall for the stroke by62mm wide for the sweep). If they are not, there may beareas on the lenses that do not fine completely.

Use a slightly lower pin head pressure than the usual 20 psi (about 18 psi), a timer setting of 1.5 – 2.0 minutesand the slow speed setting on your cylinder machines forlenses made from Trivex material. These lenses fine out veryeasily compared to polycarbonate and do not require muchexcess pressure or time to bring them to an excellent finish.Do not over work these lenses; it simply is not necessary.

PolishingSome laboratories have found that polishing pads and

polishes designed specifically for Trivex material work verywell. Other laboratories have found that they can use padsand polishes recommended for polycarbonate with goodresults too. Lenses made from Trivex material tend to be veryforgiving to the surfacing process as long as the process isnot rushed.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

25

Phot

o co

urte

sy o

f HO

YAVi

sion

Car

e

Page 26: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Backside Scratch-Resistant Hard Coating

Even though lenses made from Trivex material are considerably more scratch resistant than uncoated polycar-bonate lenses, a backside scratch-resistant hard coating. Agood quality UV cured tintable coating will improve scratchresistance as well as enhance the tintability of these lenses.

Anti-Reflective and Mirror CoatingIn general, AR and mirror coating techniques that

provide good results for other plastic lens materials workwell for lenses made from Trivex material also. As with otherlens materials, a good scratch-resistant hard coating is anessential part of the AR and/or mirror coating’s success.Coatings adhere well to lenses made from Trivex material.Therefore, washing lenses with soap and water is preferableto etching prior to coating. Some coatings can have a detrimental effect on impact resistance.

Lens InspectionAs mentioned earlier, the center markings on single

vision aspheric lenses made from Trivex material must alignwith the optical center after surfacing. Measure the lensthickness using a lens caliper and visually inspect the lensfor any flaws before moving on. Lenses that consistentlycome out with waves or warpage suggest that there was toomuch heat or pressure applied during surfacing. Check thechiller and coolant waters in the generator and cylindermachines to ensure they are keeping the lenses cool at alltimes. Double check the pin head pressure on your cylindermachines to be sure they set properly (around 18 psi).

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

26

Page 27: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

FINISHING RECOMMENDATIONS

Finish BlockingA high quality pad should be used to block lenses made

from Trivex material. Pads that stretch too easily may causeaxis problems. Also remember, the smaller the diameter andthe thinner the lens blank edge is, the less torque there willbe in the edger, helping to keep things on axis. Be sure touse the correctly curved block for the lens’ base curve.Lenses made from Trivex material have a little flex in them sousing the wrong shaped block may damage the lens when itis chucked in the edger. Flexible plastic blocks work well toreduce this problem but avoid using older over-used plasticblocks that could cause axis problems. Chucking pressureshould not exceed 20 psi or be less than 18 psi or the met-ric equivalent of 80kg.

Edging – For Dry, BladeStyle Edgers

A dry, cutter blade edger provides excellent edging results with lenses madefrom Trivex material. Good sharp cutterblades will not only cut the lenses easily andwith very little additional torque, they willalso produce a semi-glossy edge that sometechnicians feel needs no additional edgepolishing. For semi-rimless chord mountedjobs, it is advisable to use the semi-rimlessblades that automatically groove the lenses,if possible. This saves time and an additional step in thegroover. It is also not necessary to clean out the meltedswarf that accumulates in a manual groover with Trivexmaterial.

An airborne particulate and a distinctive smell can becreated when edging lenses made from Trivex material. Tohelp reduce the particulate and scent, use a dry-cut cyclethat has a vacuum to collect the dry swarf if possible. It maybe advisable for lab techs to wear a dust mask during theedging and surfacing process.

27

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

Page 28: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Edging – For Wet-Sump Diamond Wheel Edgers

Having a wet edger with the correct diamond wheels isone of the most important factors in getting lenses madefrom Trivex material to finish on axis and with a high qualitybevel. The recommended diamond wheels have diagonalslots or a series of holes in either of both the roughing wheeland the beveling/finish wheel. The purpose of theseslots/holes is to allow for cooler roughing and bevelingcycles. The diamond grit on these wheels is very much likethe grit on conventional polycarbonate stones and they workwell on all types of plastic lenses.

If the edger has a “Trivex” setting it should be used.Most older edgers will not; in which case the, polycarbonatesetting will work best. Lenses made from Trivex materialshould be rough cut and rough-finish cut dry (without thecoolant water running on the wheels). Coolant water shouldbe running on the final finish edging cycle to bring the bevelto a smooth finish. If the machine has an edge polishingwheel, use the coolant water on this cycle, too.

There will be a noticeable amount of melted swarf coming off the lenses during the rough cycle which can form into hard chunks. These fragments may clog the swarfdrain in the edger if the machine does not automaticallywash them away. They can also get wedged between thediamond wheels and the grinding chamber walls, causing a loud bang when they dislodge and propel back into thegrinding chamber. Because of this, it’s important to be verycautious and wear safety glasses while edging lenses madefrom Trivex material.

Sizing and Bevel PlacementLenses made from Trivex material maintain their size and

shape well over time and do not need to be edged large tocompensate for shrinkage like some materials. Cut theselenses right on size.

Trivex material hand edges slowly on conventional gritceramic-pin-beveling hand stones. Use a dual grit handedger stone with a coarser grit on one side and a finer griton the other side in order to hand edge it effectively.

Manual Edge PolishingThe automatic edge polishing function (on edgers that

have it) give lenses made from Trivex material a shiny lusterand is a convenient way to edge polish these lenses. For

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

28

Page 29: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

labs that use manual edge polishing equipment, use a fresh, new felt polishing pad or muslin buffing wheel in conjunction with a high-quality dry polish stick designed forpolycarbonate. This dry polish has a lubricating wax in itthat will help keep the lenses from getting pits in them fromtoo much heat. Always protect the lens surfaces with surfaceprotecting tape before polishing. Use as little of the polishstick as possible and use very little pressure when polishing.Avoid polishing the apex of the lens bevel, if the lenses werecut exactly to size, or they may turn out too small. Manuallybringing lens edges to a high gloss takes a little time so bepatient and do not overheat the lenses or they will blister.

Manual GroovingManually groove lenses made from Trivex material dry

(without using water). After grooving, clean the excess swarfout of the groove with an optical screwdriver, or similardevice, the same way as with polycarbonate. This removalwill be a little easier with Trivex material than it is with polycarbonate because the swarf comes off in long strands.

Computerized and Manual Drilling Lenses made from Trivex material are ideal for rimless

eyewear. For drilling tips, see the section entitled, “Drilling.”

Tinting Tinting lenses made from Trivex material is as easy

tinting any other plastic lenses. Consult the “Tinting” sectionof this manual for tips on getting the best results when dyeing these lenses.

Mounting and Inserting If properly edged and sized, lenses made from Trivex

material will have a high-quality edge enabling easy glazing. These lenses should not be glazed too tightly orthey may warp, causing distortion and stress aberration.

Be cautious when glazing lenses made from Trivexmaterial into plastic frames using a heating pan containingglass beads or salt. Excessive heat can blister the lenses, so a hot air frame warmer is recommended for this task.

Use standard mounting and insertion techniques to glaze lenses made from Trivex material into metal and semi-rimless frames.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

29

Page 30: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

A nyone that knows how to tint lenses can tint lensesmade from Trivex material – it’s really that simple.The basic equipment, dyes and techniques that

apply to other lens materials, apply to Trivex material also.Even so, there are a number of techniques that can beemployed to obtain a higher quality tint product and reducespoilage. Here are a few tinting tips to maximize the tintingof lenses made from Trivex material.

Check for Hard CoatingLenses that have been surfaced may or may not have a

back surface hard coating applied. While Trivex materialaccepts lens dye readily, on occasion lenses may exhibituneven coloring, due to uneven dye absorption. The way toavoid this is to hard coat the back surface of the lens with atintable coating. This will also help produce more consistentcolor results.

It is not recommended that a dip hard coating be addedafter the lens has been tinted, as it can cause the lens dye toleach into the hard coating mixture, reducing the lens’ colordensity and contaminating the hard coating material.

Preparing the Lens for TintingAs with any lens material, the surfaces of lenses made

from Trivex material must be clean before tinting. SinceTrivex material has superior resistance to chemicals, mostlaboratories and eyecare professional offices use acetone oralcohol to clean the surfaces of lenses made from Trivexmaterial to remove oils and debris. Wearing gloves will helpkeep the lens surfaces clean, prevent the transfer of oil fromyour hands, make it easier to grip the lens during the tintingprocess and, of course, keep your fingers tint-free.

Some labs have found that using acetone or alcohol toclean lenses before tinting in general can adversely affectthe dye they use. If this occurs with lenses made from Trivexmaterial, use a warm, mild detergent bath, ensuring that alldebris and greasy residue have been removed from the lenses before placing them in the dye.

The last preparation step is to use a commercially available lens prep solution made specifically for preparing

Tips for Tinting Lenses Made FromTrivex™ Material

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

30

Page 31: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

lenses for dyeing. These solutions help to eliminatecolor blotching and promote even color absorption.They are inexpensive, easy to use and provideimproved coloring results.

Dye Tank TemperatureNot all lenses made from Trivex material tint the

same. This is because of variations in the composition of the individual manufacturer’s lens material and hard coating. Some lens manufacturers suggest using a tintingtemperature of 175º F, while others suggest using normal tinting temperatures (between 200º F to 205º F). Because ofthese variations, check with the lens manufacturer to determinethe recommended temperature for tinting their lenses madefrom Trivex material.

As with any other lens material, keeping the dye temper-ature consistent, and at the recommended temperature, is important. A reliable and accurate thermometer, that isdesigned especially for dye vats and tanks, should be used unless the dyeing equipment itself provides the exacttemperature inside of each dye tank.

Color CorrectingMany optical offices use a single set of color samples

when selling patients a lens tint. Since all lens materials tendto differ slightly with the same dye, the color results youobtain with lenses made from Trivex material may vary fromthe sample color. This is easily fixed by color correcting thelenses using the appropriate color(s). Check with the dyemanufacturer for recommendations for doing this. To avoidthis problem altogether, make a set of colored lens samplesusing lenses made from Trivex material and use them whenshowing lens tint colors.

Length of Time While lenses made from Trivex material and their hard

coatings readily accept lens dye, they should be tinted inshort periods of time and checked often. This technique isnot specific to Trivex material; it is a good procedure foravoiding color shift problems and making the lenses toodark for any lens material. Try two-minute intervals. Bringthe lens out of the dye and rinse it in warm water inbetween inspection and re-insertion into the dye vat.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

31

Phot

o co

urte

sy o

f HO

YAVi

sion

Car

e

Page 32: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Constant Stirring Lens dye is made of large particles that tend to settle out

of the dye mixture if left alone too long. This means that aheavier concentration of dye will settle at the bottom of thetank if the dye is not stirred often enough. Uneven dye density creates uneven results on the lenses. The way to avoid this problem is to stir lens dyes often. Some manufacturers have created dyeing equipment with stirringfeatures that automate this process. The need to stir lens dye is not unique to Trivex lens material, so the automatedstirring feature can be useful for all lenses.

Know Your BrandEach manufacturer uses slightly different techniques and

surface coat formulas in making lenses made from Trivexmaterial. This means they can tint differently, e.g., rate ofabsorption, different hues, etc. While it is not common touse lenses from two different manufacturers in brand-neworders, if only one lens is being replaced, it is important toknow the manufacturer of the lens that is not being replacedso that the new lens can be matched to it. One way to dothis is to ask the laboratory to provide the lens package witheach order, and then staple it to the patient’s work orderand/or record. For electronic records, the lens brand can be added to the appropriate field. Lenses from the samemanufacturer should always be used in both eyes of a pairof glasses. Doing this will prevent tedious color touch-upsand the need to darken/lighten one lens to match the other,due to differences in dye absorption characteristics.

Adding UVTrivex material inherently absorbs ultra-violet light up to

394nm. This means that UV absorbing dyes are not neededto obtain this high level of UV blockage. Using dyes thatprovide slightly higher levels of UV wavelength absorptionmay be used, but they will likely add a color cast to thelens, such as yellow.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

32

Page 33: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Trivex lens material is an excellent platform for rimless eyewear. The material is less sensitive to heatduring drilling than other lens materials so holes are

drilled cleanly with no distortion, melting or fracturing.Lenses made from Trivex material do not chip, flake ordevelop “spider cracks” around the rim of the holes like lenses made from polycarbonate and other lens materials.Due to the durability of Trivex material, the lens holes also

retain their size and shape over timewith normal wear.

Trivex material is also chemicalresistant, making it compatible withadhesives often used in the assemblyof rimless eyewear. Lenses made fromTrivex material edge as easily as otherplastic lenses and polish to a high luster.

From an eyecare professional’sperspective, all of these features – in combination with the high level of clarity, protection and ultra-lightweight of Trivex material – comple-ments the “barely there” style ofrimless without the hassles often associated with this type of eyewear.

The following drilling tips will helpyou obtain the maximum benefit fromusing lenses made from Trivexmaterial offer for rimless eyewear.

Keep It SharpWhether you are using computerized, mechanized or

manual drilling equipment, the first rule of good drilling tech-nique is to use a sharp drill bit. Even though Trivex materialis less sensitive to heat, dull bits or burrs generate excessiveheat around the holes which can burn, melt or distort anylens material. Use a good quality carbide bit if possiblealthough stainless steel works fine as long as it is sharp.

Drilling Lenses Made from Trivex™ Material

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

33

Photo courtesy of HOYA Vision Care

Page 34: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Keep it CoolKeep drilling temperatures cool by using a low RPM

setting on your drill. Remember, you don’t need to drill fastwhen the goal is accuracy and the perfect hole. Anothermeans of keeping drilling cool is to use small pulses (down, up, down, up) of pressure during drilling with non-computerized drills, approximately 0.5mm at a time. Whendown to the last 0.25mm, it is a good practice to turn thelens over and drill the last 0.25mm from the opposite side.This helps prevent chipping the hole on the backside. It isalso a good idea to remove the lens dust and drilling particles in between the pulsing by simply blowing it off the lens.

Protect ItProtect lens surfaces by placing lens protector tape or

surface protector dots (small versions of surface protectortape) onto the lens surfaces prior to drilling. The point of the drill is caught by the tape just long enough to begindrilling the lens instead of slipping sideways on the slick lens surface. This helps prevent the drill bit from “skipping”because the slick lens surface is covered with the soft vinyladhesive tape. It also helps when the lenses are clampedinto place.

Double CheckDouble check the measurements

before you drill, especially on equipmentthat is not automated. If the mountingcame with an adhesive drilling guide,place it on the lens. These stickers are generally well designed and increasethe chance that lens holes will be placedwhere the mounting designer intended.Once you have determined the exactlocation of the holes with the guide, double check it against the mounting. Be sure to use a permanent marker withan ultra fine point to get a precise location.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

34

Phot

o co

urte

sy o

f HO

YAVi

sion

Car

e

Page 35: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Drill PerpendicularDrilling holes perpendicular to the

lens’ base curve is the proper tech-nique for most rimless eyewear. Somedrills come with a tilting stage or a tilt-ing drill head. Practice using it. If thedrill doesn’t have this feature, the anglecan be changed manually. Try addinga couple of 3M LEAP pads onto thedrilling stage in order to raise the lens on one side and getit perpendicular to the drill bit. Using double-sided tape andattaching a rubber faucet washer to the drill’s stage directlybelow the drill bit may also work. Both of these options liftthe lens’ edge up off of the stage for a reasonably gooddrilling angle. The steeper the lens’ base curve, the higherthe lens edge will need to be.

Finish the RimEven though lenses made from Trivex material drill

without flakes or chips around the holes, the lenses will havea more finished look if you bevel the front and back rims ofthe holes with a chamfering tool. It only takes a few secondsbut it adds a nice clean look to the lenses.

Comfortable, Bright & MagnifiedMake sure you have a comfortable, well lit, shadow-free

area for the drilling station, and don’t forget to use safetyglasses. Consider adding a little extra plus to the lenses ofthe safety glasses for a slight magnification that will helpwith fine-tuning the detail work.

TR

IV

EX

TM

LE

NS

M

AT

ER

IA

L

US

ER

’S

G

UI

DE

35

Phot

o co

urte

sy o

f HO

YAVi

sion

Car

e

Page 36: User’s Guide - Premium Optics · W elcome to the world of possibilities made available through Trivex™ lens material — the first to offer a combination of superior optics, impact

Trivex and CR-39 are trademarks of PPG Industries. Kodak is a trademark of Kodak, used under license by Signet Armorlite, Inc. All other marks are the property of the respective owners.© 2006 PPG Industries, Inc. 2801 - 1M - 0306

440 College Park DriveMonroeville, PA 151461.800.323.2487www.ppgtrivex.com